Clark C60 D, C70 D, C80 D, C80D900, C60 L, C70 L, C75 L Service Manual SM -1023

Description

• Model List:
  • C60 D
  • C70 D
  • C80 D
  • C80D900
  • C60 L
  • C70 L
  • C75 L

• 1. SM1023
• 2. CONTENTS
• 3. GROUP SA SAFE MAINTENANCE
• 3.1. Section 1 Safety
• 3.2. Section 2 Lifting, Jacking, and Blocking the Truck
• 3.3. Section 3 Towing
• 4. GROUP PS PERIODIC SERVICE
• 4.1. Section 1 Maintenance Schedules
• 4.2. Section 2 The Planned Maintenance Program
• 5. GROUP 00 (DIVECO) DIESEL ENGINE (Tier 3)
• 5.1. Section 1 GENERAL SPECIFICATIONS
• 5.2. Section 2 Fuel
• 5.3. Section 3 DUTY INDUSTRIAL APPLICATION
• 5.4. Section 4 OVERHAUL AND TECHNICAL SPECIFICATIONS
• 5.5. Section 5 TOOLS
• 5.6. Section 6 Engine Replacement
• 6. GROUP 00 (DDEUTZ) ENGINE (DEUTZ Tier 4)
• 6.1. Section 1 General
• 6.2. Section 2 Servicing and Maintenance Work
• 6.3. Section 3 Removing and Installing
• 6.4. Section 4 Special Tools
• 7. GROUP 00(L) ENGINE (GM V6 4.3L)
• 7.1. Section 1 ENGINE REMOVAL AND REPLACEMENT
• 7.2. Section 2 4.3 LITER V6 ENGINE REPAIR PROCEDURES
• 7.3. Section 3 COOLING SYSTEM
• 8. GROUP 01 ENGINE COOLING SYSTEM
• 8.1. Section 1 Engine Cooling System Specifications and Description
• 8.2. Section 2 Engine Cooling System Troubleshooting
• 8.3. Section 3 Engine Cooling System Testing and Maintenance
• 8.4. Section 4 Radiator Removal and Replacemant
• 9. GROUP 02 (LPTIER3) MI07 LP SYSTEM (GM V6 4.3)
• 9.1. Section 0 REGULATORY COMPLIANCE
• 9.2. Section 1 LPG SYSTEM OVERVIEW
• 9.3. Section 2 SPECIFICATIONS
• 9.4. Section 3 RECOMMENDED MAINTENANCE
• 9.5. Section 4 INSTALLATION PROCEDURES
• 9.6. Section 5 TESTS AND ADJUSTMENTS
• 9.7. Section 6 BASIC TROUBLESHOOTING
• 9.8. Section 7 ADVANCED DIAGNOSTICS
• 9.9. Section 8 PARTS DESCRIPTION
• 10. GROUP 02 (GMTIER4) PSI FUEL SYSTEM (GM V6 4.3)
• 10.1. Section 1 General Information
• 10.2. Section 2 Maintenance
• 10.3. Section 3 LPG Fuel System
• 10.4. Section 4 GASOLINE Fuel System
• 10.5. Section 5 Fuel System Diagnosis
• 10.6. Section 6 Electrical Section
• 10.7. Section 7 Definitions
• 11. GROUP 03 INTAKE AND EXHAUST SYSTEM
• 11.1. Section 1 Intake and Exhaust Systems Specifications and Description
• 11.2. Section 2 Intake System Troubleshooting
• 11.3. Section 3 Intake System Service
• 11.4. Section 4 Exhaust Systems
• 12. GROUP 07 TRANSMISSION Model 3WG94EC (for Diesel truck)
• 12.1. Section 1 LAYOUT 3WG94EC
• 12.2. Section 2 Measuring Points And Connections
• 12.3. Section 3 Disassembly
• 12.4. Section 4 Reassembly
• 12.5. Section 5 Transmission Removal and Installation
• 12.6. Section 6 AEB Setting of T/M Controller Clutch Inching Calibration
• 12.7. Section 7 Troubleshooting
• 13. GROUP 08 TRANSMISSION (T12313 MODEL) (FOR LPG TRUCK)
• 13.1. Section 1 DISASSEMBLY
• 13.2. Section 2 DISASSEMBLY AND REASSEMBLY OF 1st AND 2nd CLUTCH
• 13.3. Section 3 DISASSEMBLY AND REASSEMBLY OF 3rd CLUTCH
• 13.4. Section 4 DISASSEMBLY AND REASSEMBLY OF FORWARD AND REVERSE CLUTCHES
• 13.5. Section 5 REGULATOR VALVE DISASSEMBLY AND REASSEMBLY
• 13.6. Section 6 CLEANING AND INSPECTION
• 13.7. Section 7 TROUBLESHOOTING PROCEDURES
• 13.8. Section 8 TRANSMISSION CONTROLLER
• 13.9. Section 9 TRANSMISSION REMOVAL AND INSTALLATION
• 14. GROUP 13 ELECTRICAL SYSTEM
• 14.1. Section 1 Cautions for working on the electrical system
• 14.2. Section 2 Electrical system Specifications and features
• 14.3. Section 3 Electrical Circuit Diagram Electrical Parts Arrangement
• 14.4. Section 4 Instrument Pod
• 14.5. Section 5 Air Conditioning System (Option)
• 15. GROUP 20 (D) DRIVE AXLE (for Diesel truck)
• 15.1. Section 1 System Operation
• 15.2. Section 2 Differential Carrier Assy
• 15.3. Section 3 Drive Axle
• 15.4. Section 4 Problem and Cause
• 15.5. Section 5 Drive Axle Disassembly and Reassembly
• 15.6. Section 6 Transmission Removal and Installation
• 16. GROUP 21 (L) DRIVE AXLE (for LPG truck)
• 16.1. Section 1 System Operation
• 16.2. Section 2 Differential Carrier Assy
• 16.3. Section 3 Drive Axle
• 16.4. Section 4 Problem and Cause
• 16.5. Section 5 Disassembly and Reassembly of Drive Axle
• 16.6. Section 6 Transmission Removal and Installation
• 17. GROUP 22 WHEELS AND TIRES
• 17.1. Section 1 Wheels and Tires Specifications and Description
• 17.2. Section 2 Pneumatic Wheels and Tires
• 18. GROUP 23 BRAKE SYSTEM
• 18.1. Section 1 Braking / Inching System Specifications and Description
• 18.2. Section 2 Service Brake Troubleshooting
• 18.3. Section 3 Brake/Inching Pedals and Linkages Adjustments
• 18.4. Section 4 Brake System Bleeding
• 18.5. Section 5 Brake Valve Service
• 18.6. Section 6 Parking Brake Service
• 19. GROUP 25 STEERING COLUMN AND GEAR
• 19.1. Section 1 Steering System Specifications and Description
• 19.2. Section 2 Steering System Troubleshooting
• 19.3. Section 3 Steering Column and Component Removal and Replacement
• 19.4. Section 4 Steering System Relief Pressure Check and Adjustment
• 19.5. Section 5 Steering Gear Overhaul
• 20. GROUP 26 STEER AXLE
• 20.1. Section 1 Steer Axle Specifications and Description
• 20.2. Section 2 Steer Axle Wheel Bearing Maintenance and Adjustment
• 20.3. Section 3 Steer Axle Removal and Replacement
• 20.4. Section 4 Steer Axle Overhaul
• 20.5. Section 5 Steer Cylinder Removal and Replacement
• 20.6. Section 6 Steer Cylinder Overhaul
• 21. GROUP 29 HYDRAULIC SUMP, FILTERS, AND PUMP
• 21.1. Section 1 Main Hydraulic Sump, Filters, and Pump Specifications and Description
• 21.2. Section 2 Main Hydraulic Pump Troubleshooting
• 21.3. Section 3 Main Hydraulic Removal and Installation
• 22. GROUP 31 HYDRAULIC CONTROL VALVE
• 22.1. Section 1 Operation of Hydraulic Control Valve
• 22.2. Section 2 Hydraulic Circuit
• 22.3. Section 3 Disassembling Hydraulic Valve
• 22.4. Section 4 Assembling Hydraulic Control Valve
• 22.5. Section 5 Hydraulic System Pressure Checks and Adjustments
• 22.6. Section 6 Hydraulic Control Valve Removal and Replacement
• 22.7. Section 7 Testing Hydraulic Valve
• 22.8. Section 8 EHL Valve Disassembly and Assembly
• 23. GROUP 32 TILT CYLINDERS
• 23.1. Section 1 Tilt Cylinder Specifications and Description
• 23.2. Section 2 Tilt Cylinder Checks and Adjustments
• 23.3. Section 3 Tilt Cylinder Removal and Replacement
• 23.4. Section 4 Tilt Cylinder Overhaul
• 24. GROUP 34 UPRIGHTS
• 24.1. Section 1 Upright Specifications and Description
• 24.2. Section 2 Troubleshooting
• 24.3. Section 3 Upright Inspection
• 24.4. Section 4 Carriage and Upright Roller Clearance Checks and Shim Adjustments
• 24.5. Section 5 Cylinder Removal, Shimming, Overhaul, and Replacement
• 24.6. Section 6 Upright Chain Inspection, Adjustment, and Replacement
• 24.7. Section 7 Fork and Carriage Removal and Replacement
• 24.8. Section 8 Upright Removal and Replacement
• 25. GROUP 38 COUNTERWEIGHT AND CHASSIS
• 25.1. Section 1 Counterweight Specifications and Description
• 25.2. Section 2 Counterweight Removal and Replacement
• 25.3. Section 3 Overhead Guard/Operators Cell Removal and Replacement
• 25.4. Section 4 Floorboard, Cowls, and Seat Deck Removal and Replacement
• 25.5. Section 5 Operators Seat Removal and Replacement
• 26. GROUP 40 SPECIFICATIONS
• 26.1. Section 1 Nameplates and Decals
• 26.2. Section 2 General Specifications
• 26.3. Section 3 Hydraulic Fitting Tightening Procedure