Hyster A3C1 H2.0UT, H2.5UT, H3.0UT, H3.5UT Service Manual 4259276

Description

• Model List:
  • A3C1 H2.0UT, H2.5UT, H3.0UT, H3.5UT

• 1. RM2199-(11-2019)-UK-EN
• 1.1. Forklift Truck Main Parts
• 1.1.1. Description of Forklift Truck Main Parts
• 1.2. Forklift Main Technical Parameters
• 1.2.1. Main Technical Parameters
• 1.3. Power System
• 1.3.1. Engine System
• 1.3.1.1. Engine Overview
• 1.3.1.2. Inspection
• 1.3.1.3. Engine Adjustment
• 1.3.1.4. Fuel System
• 1.3.1.4.1. Fuel Tank
• 1.3.1.4.2. Fuel Quantity Sensor
• 1.3.1.4.3. Maintenance of Fuel System
• 1.4. Hydraulic Transmission Case and Torque Converter
• 1.4.1. Overview
• 1.4.2. Torque Converter
• 1.4.3. Hydraulic Clutch
• 1.4.4. Control Valve, Safety Valve, and Inching Valve
• 1.4.5. Transmission Case
• 1.4.6. Hydraulic Oil Pump
• 1.4.7. Hydraulic Oil Circuit (Hydraulic Transmission)
• 1.4.8. Speed Reducer and Speed Differential
• 1.4.8.1. Speed Reducer
• 1.4.8.2. Speed Differential
• 1.4.9. Oil Inlet/Outlet Connection Location
• 1.4.10. Towing the Lift Truck
• 1.5. Drive Axle
• 1.5.1. Overview
• 1.5.2. Maintenance of Drive Axle
• 1.6. Steering System
• 1.6.1. Steering System
• 1.6.1.1. Overview
• 1.6.1.1.1. Hydraulic Steering Gear Assembly
• 1.6.1.1.2. Steering Cylinder
• 1.6.1.2. Inspection and Reassembly of Steering System
• 1.6.2. Steering Axle
• 1.6.2.1. Overview
• 1.6.2.2. Steering Universal Joint and King Pin
• 1.6.3. Troubleshoot Steering System
• 1.7. Brake System
• 1.7.1. Overview
• 1.7.2. Master Cylinder
• 1.7.3. Wheel Brake
• 1.7.4. Automatic Clearance Regulator
• 1.7.5. Parking Brake
• 1.7.6. Adjustment of Brake Pedal
• 1.7.7. Maintenance
• 1.7.7.1. Dissassemble, Wheel Brake
• 1.7.7.2. Inspect
• 1.7.7.3. Assemble, Wheel Brake
• 1.7.7.4. Test Automatic Clearance Regulator
• 1.7.7.5. Troubleshoot Wheel Brake
• 1.8. Hydraulic System
• 1.8.1. Main Pump
• 1.8.2. Control Valve and Bypass Valve
• 1.8.2.1. Operation of Spool Valve
• 1.8.2.1.1. Neutral Position
• 1.8.2.1.2. Spool Valve (Pushed In)
• 1.8.2.1.3. Spool Valve (Pulled out)
• 1.8.2.2. Main Relief Valve and Bypass (Steering Overflow) Valve
• 1.8.2.3. Tilt Auto-Lock Valve
• 1.8.3. Hydraulic System Main Oil Circuit
• 1.8.4. Lift Cylinder
• 1.8.5. Limiting Valve
• 1.8.6. Tilt Cylinder
• 1.8.7. Main Oil Pump
• 1.8.7.1. Dissassemble, Main Oil Pump
• 1.8.7.2. Inspection and Repair
• 1.8.7.3. Assemble, Main Oil Pump
• 1.8.8. Oil Filling Instructions
• 1.8.8.1. General Inspection Requirements
• 1.8.8.2. Inspection
• 1.8.8.3. Fill Level Requirements
• 1.8.9. Troubleshoot Hydraulic System
• 1.9. Lifting System
• 1.9.1. Safety Procedures When Working Near Mast
• 1.9.1.1. Inside and Outside Masts
• 1.9.1.2. Bracket
• 1.10. Electrical System
• 1.10.1. Overview
• 1.10.2. Electrical Box
• 1.10.3. Battery
• 1.10.4. Electrical Schematics
• 1.10.5. Troubleshoot Electrical System
• 1.10.5.1. Troubleshoot Truck Safety System (OPS/Park Brake Alarm System)
• 1.11. Drive, Operation, and Routine Maintenance of Forklift Truck
• 1.11.1. Transporting the Forklift Truck
• 1.11.2. Long-term Storage of Forklift Truck
• 1.11.3. Maintenance Procedures Prior to Operation
• 1.11.4. Cooling System
• 1.12. Display
• 1.12.1. Overview
• 1.12.2. Install