Hyster C019 (H13.00-16.00XL) Parts Manual

Description

• Model List:
  • C019 (H13.00-16.00XL)

• 1. INTRODUCTION
• 2. GENERAL
• 3. DESCRIPTION
• 4. REPAIRS
• 5. GENERAL
• 6. REMOVAL AND DISASSEMBLY (Type A)
• 7. CLEANING
• 8. ASSEMBLY (Type A)
• 9. REMOVAL AND DISAASSEMBLY (Type B)
• 10. CLEANING
• 11. ASSEMBLY (Type B)
• 12. INSTALLATION (Type A and Type B)
• 13. CHECKS AND ADJUSTMENTS
• 14. GENERAL
• 15. CHECK THE ALTERNATOR FOR LOW OUTPUT (Type A or Type B)
• 16. CHECK THE ALTERNATOR FOR HIGH OUTPUT (Type A or Type B)
• 17. CHECK THE CIRCUIT FOR THE BRUSHES
• 18. Delco Alternators
• 19. Motorola Alternators
• 20. CHECK THE DIODES
• 21. CHECK THE DIODE BRIDGE
• 22. Delco and LeeceNeville Alternators
• 23. Motorola Alternators
• 24. CHECK THE FIELD WINDING FOR THE ROTOR
• 25. CHECK THE WINDINGS IN THE STATOR
• 26. CHECK THE VOLTAGE REGULATOR
• 27. TROUBLESHOOTING
• 28. THE FRAME
• 29. GENERAL
• 30. DESCRIPTION
• 31. COUNTERWEIGHT
• 32. Removal
• 33. Installation
• 34. Fenders. Removal
• 35. Fenders, Installation
• 36. Side Counterweights H13.0016.00XL (H330360XL)
• 37. Side Counterweights, Replacement
• 38. HOOD AND AIR CLEANER
• 39. Installation
• 40. Removal
• 41. HYDRAULIC TANK
• 42. Removal
• 43. Repairs, All Units
• 44. Cleaning
• 45. Steam Method of Cleaning
• 46. Chemical Solution Method of Cleaning
• 47. Other Methods Of Preparation For Repair
• 48. Installation
• 49. FUEL TANK
• 50. Removal
• 51. Repairs
• 52. Installation
• 53. RADIATOR
• 54. Removal
• 55. Installation
• 56. ENGINE and TRANSMISSION
• 57. Removal (Earlier Production Lift Trucks)
• 58. Installation (Earlier Production Lift Trucks)
• 59. Hyster T50 Transmission, Removal
• 60. Hyster T50 Transmission, Installation
• 61. OPERATOR COMPARTMENT
• 62. General
• 63. Removal
• 64. Installation
• 65. Gauges and Switches
• 66. Window Wipers
• 67. Window Washer Motor And Pump
• 68. Fuse Panel
• 69. Heater Control Panel Assembly
• 70. Blower and Core Assemblies
• 71. Door Handle Assembly
• 72. Door Retainer Assemblies
• 73. Window Replacement
• 74. Operator Restraint System
• 75. LABEL REPLACEMENT
• 76. DIFFERENTIAL
• 77. GENERAL
• 78. DESCRIPTION
• 79. REPAIRS
• 80. REMOVAL
• 81. DISASSEMBLY
• 82. ASSEMBLY
• 83. Assemble The Pinion, Bearings And Pinion Carrier
• 84. Adjust Preload For Pinion Bearings
• 85. Adjust Thickness Of Shim Set For The Pinion Carrier (Depth Of Pinion)
• 86. Assemble The Differential And Ring Gear
• 87. Assemble Differential Pinion And Side Gear Assembly
• 88. Check The Rotating Torque Of Differential Gears
• 89. Install The Differential And Ring Gear Assembly
• 90. Adjust Preload Of The Differential Bearings
• 91. Check Runout Of Ring Gear
• 92. Adjust The Gear Clearance
• 93. Check Tooth Contact Pattern Of The Gear Set
• 94. Installation Into The Axle Housing
• 95. SPECIFICATIONS
• 96. TABLE 1. GENERAL SPECIFICATIONS
• 97. TABLE 2. RIVET INSTALLATION PRESSURE
• 98. TABLE 3. PINION PRELOAD PRESSURE
• 99. TABLE 4. PINION ADJUSTMENT
• 100. TABLE 5. TORQUE SPECIFICATIONS
• 101. TROUBLESHOOTING
• 102. INTRODUCTION
• 103. GENERAL
• 104. DESCRIPTION
• 105. OPERATION
• 106. REPAIRS
• 107. STEERING WHEEL AND COLUMN ASSEMBLY
• 108. TYPE A STEERING COLUMN ASSEMBLY
• 109. Removal And Disassembly
• 110. Assembly And Installation
• 111. TYPE A STEERING COLUMN
• 112. TYPE A STEERING COLUMN
• 113. TYPE B STEERING COLUMN
• 114. Removal And Disassembly
• 115. Assembly And Installation
• 116. TYPE B STEERING COLUMN
• 117. Disassembly of Steering Control Unit
• 118. Cleaning of Steering Control Unit
• 119. Assembly of Steering Control Unit
• 120. CHECKS AND ADJUSTMENTS
• 121. REMOVE AIR FROM THE SYSTEM
• 122. TROUBLESHOOTING
• 123. PERKINS DIESEL ENGINES, SERIES 1000
• 124. GENERAL
• 125. GENERAL SAFETY RULES
• 126. Viton Seals
• 127. DESCRIPTION
• 128. Engine Serial Number Codes
• 129. Engine Data
• 130. 4 ENGINE
• 131. 4T ENGINE
• 132. 6 ENGINE
• 133. 6T ENGINE
• 134. REMOVAL AND INSTALLATION
• 135. CYLINDER HEAD ASSEMBLY
• 136. VALVE COVER
• 137. Removal
• 138. Installation
• 139. ROCKER ARM ASSEMBLY
• 140. Removal
• 141. Installation
• 142. Disassembly
• 143. Inspection
• 144. Assembly
• 145. VALVE CLEARANCE ADJUSTMENTS
• 146. Four Cylinder Engines
• 147. Six Cylinder Engines
• 148. VALVE SPRINGS
• 149. CYLINDER HEAD ASSEMBLY
• 150. Removal
• 151. Installation
• 152. VALVES AND VALVE SPRINGS
• 153. Removal
• 154. Inspection
• 155. Installation
• 156. VALVE GUIDES
• 157. Inspection
• 158. Removal
• 159. Installation
• 160. CYLINDER HEAD AND VALVE SEATS
• 161. Inspection
• 162. Repair
• 163. Installation Of New Valve Seats
• 164. PISTON AND CONNECTING ROD ASSEMBLIES
• 165. ROD BEARINGS
• 166. Removal
• 167. Installation
• 168. PISTON AND CONNECTING ROD ASSEMBLY
• 169. Service Note
• 170. Removal
• 171. Installation
• 172. PISTON RINGS
• 173. Removal
• 174. Inspection
• 175. Installation
• 176. PISTON AND CONNECTING ROD
• 177. Disassembly
• 178. Inspection
• 179. Installation
• 180. PISTON COOLING JETS
• 181. Removal
• 182. Installation
• 183. CRANKSHAFT ASSEMBLY
• 184. GENERAL
• 185. CRANKSHAFT PULLEY
• 186. Removal, Engines AA and AB
• 187. Installation, Engines AA and AB
• 188. Removal, Engines YA and YB
• 189. Installation, Engines YA and YB
• 190. REAR OIL SEAL
• 191. Replacement
• 192. MAIN BEARINGS
• 193. Removal
• 194. Installation
• 195. THRUST WASHERS
• 196. Check The Axial Movement Of The Crankshaft
• 197. Removal
• 198. Installation
• 199. CRANKSHAFT
• 200. Removal
• 201. Inspection
• 202. Installation
• 203. TIMING CASE AND TIMING GEARS
• 204. GENERAL
• 205. TIMING CASE COVER
• 206. Removal
• 207. Installation
• 208. FRONT OIL SEAL
• 209. Removal
• 210. Installation
• 211. IDLER GEAR AND HUB
• 212. Removal
• 213. Installation
• 214. GEAR FOR THE FUEL INJECTION PUMP OR THE CAMSHAFT GEAR
• 215. Removal
• 216. Installation
• 217. CRANKSHAFT GEAR
• 218. Removal
• 219. Installation
• 220. TIMING CASE
• 221. Removal
• 222. Installation
• 223. CAMSHAFT AND TAPPETS
• 224. Removal
• 225. Installation
• 226. ENGINE BLOCK ASSEMBLY
• 227. DESCRIPTION
• 228. ENGINE BLOCK
• 229. Disassembly
• 230. Inspection
• 231. Assembly
• 232. CYLINDER LINER
• 233. Inspection
• 234. Hone
• 235. Removal
• 236. Installation
• 237. TURBOCHARGER, ENGINES AB AND YB
• 238. GENERAL
• 239. Removal
• 240. Installation
• 241. Clean The Impeller And Compressor Housing
• 242. LUBRICATION SYSTEM
• 243. GENERAL
• 244. OIL FILTER, REPLACEMENT
• 245. OIL SUMP
• 246. Removal
• 247. Installation
• 248. OIL PUMP
• 249. Removal
• 250. Inspection
• 251. Installation
• 252. RELIEF VALVE
• 253. Removal
• 254. Disassembly
• 255. Inspection
• 256. Installation
• 257. FUEL SYSTEM
• 258. DESCRIPTION
• 259. CAV FUEL INJECTION PUMP
• 260. Removal
• 261. Installation
• 262. CAV FUEL INJECTION PUMP, CHECKS AND ADJUSTMENTS
• 263. Timing Gear Marks
• 264. How To Set Number 1 Piston To TDC On The Compression Stroke
• 265. Check The Valve Timing
• 266. Check The Timing Of The Fuel Injection Pump
• 267. Check The Timing Mark Of The Fuel Injection Pump
• 268. Check The Engine Timing Mark
• 269. REMOVE AIR FROM THE FUEL SYSTEM
• 270. Fuel Injection Pump With Vent Tube
• 271. Fuel Injection Pump With Vent Screw
• 272. FUEL FILTER (REPLACEMENT)
• 273. FUEL INJECTORS
• 274. Removal
• 275. Inspection
• 276. Installation
• 277. FUEL PUMP
• 278. Removal
• 279. Disassembly
• 280. Assembly
• 281. Installation
• 282. Test
• 283. COOLING SYSTEM
• 284. GENERAL
• 285. THERMOSTAT
• 286. Replacement
• 287. COOLANT PUMP
• 288. Removal
• 289. Disassembly
• 290. Assembly
• 291. Installation
• 292. FAN AND FAN DRIVE
• 293. Removal
• 294. Disassembly
• 295. Assembly
• 296. Installation
• 297. OIL COOLER
• 298. Removal, Engine AB
• 299. Removal, Engines YA and YB
• 300. Disassembly And Assembly
• 301. Installation, Engine AB
• 302. Installation, Engines YA and YB
• 303. ByPass Valve, Oil Cooler
• 304. FLYWHEEL AND FLYWHEEL HOUSING
• 305. GENERAL
• 306. FLYWHEEL
• 307. Removal
• 308. Ring Gear (Replacement)
• 309. Installation
• 310. FLYWHEEL HOUSING
• 311. Removal
• 312. Installation
• 313. ELECTRICAL EQUIPMENT
• 314. DRIVE BELTS
• 315. ALTERNATOR
• 316. STARTER MOTOR
• 317. Removal
• 318. Installation
• 319. COLD START AID
• 320. AIR COMPRESSOR, ENGINES YA AND YB
• 321. GENERAL
• 322. Air Compressor, Removal, WABCO
• 323. Compressor Drive, Inspection
• 324. Air Compressor, Installation, WABCO
• 325. Compressor Drive, Disassembly, WABCO
• 326. Compressor Drive, Assembly, WABCO
• 327. Air Compressor, Removal, BENDIX
• 328. Air Compressor, Installation, BENDIX
• 329. Compressor Drive, Disassembly, BENDIX
• 330. Compressor Drive, Assembly, BENDIX
• 331. ENGINE SPECIFICATIONS
• 332. CYLINDER HEAD ASSEMBLY
• 333. Cylinder Head
• 334. Valve Guides
• 335. Inlet Valves
• 336. Exhaust Valves
• 337. Double Valve Springs To Outer
• 338. Double Valve Springs To Inner
• 339. Single Valve Springs
• 340. Tappets
• 341. Rocker Arm Shaft
• 342. Rocker Arms And Bushings
• 343. PISTON AND CONNECTING RODS
• 344. Pistons, Engines AA And YA
• 345. Pistons, Engines AB And YB
• 346. Piston Rings, Engines AA And YA
• 347. Piston Rings, Engines AB And YB
• 348. Connecting Rods, Engines AB And YB
• 349. Connecting Rods, Engines AB And YB
• 350. Piston Pins, Engines AA And YA
• 351. Piston Pins, Engines AB and YB
• 352. Small End Bushings, Engines AA And YA
• 353. Small End Bushings, Engines AB And YB
• 354. Connecting Rod Bearings, Engines AA And YA
• 355. Connecting Rod Bearings, Engines AB And YB
• 356. Piston Cooling Jets, Engines AB And YB
• 357. CRANKSHAFT ASSEMBLY
• 358. Crankshaft
• 359. Crankshaft Heat Treatment
• 360. Crankshaft Overhaul
• 361. Main Bearings
• 362. Crankshaft Thrust Washers
• 363. TIMING CASE AND DRIVE ASSEMBLY
• 364. Camshaft
• 365. Camshaft Thrust Washer
• 366. Camshaft Gear
• 367. Gear For Fuel Injection Pump
• 368. Crankshaft Gear
• 369. Idler Gear And Hub
• 370. ENGINE BLOCK ASSEMBLY
• 371. Engine Block
• 372. Cylinder Liners
• 373. TURBOCHARGER
• 374. LUBRICATION SYSTEM
• 375. Oil Pump, Engines AA And AB
• 376. Oil Pump, Engines YA And YB
• 377. Relief Valve
• 378. Oil Filter
• 379. FUEL SYSTEM
• 380. Cav Fuel Injection Pump
• 381. FUEL INJECTORS
• 382. Fuel Pump, Engines AA And AB
• 383. Fuel Pump, Engines YA And YB
• 384. Fuel Filter
• 385. COOLING SYSTEM
• 386. Coolant Pump
• 387. Thermostat
• 388. Fan Drive Housing
• 389. FLYWHEEL AND HOUSING
• 390. Limits for flywheel run out and alignment (total indicator reading).
• 391. ELECTRICAL EQUIPMENT
• 392. Alternator
• 393. Starter Motor
• 394. Cold Start Aid
• 395. TORQUE SPECIFICATIONS
• 396. SPECIAL TOOLS
• 397. COOLING SYSTEM
• 398. INTRODUCTION
• 399. DESCRIPTION
• 400. RADIATOR
• 401. RADIATOR CAP
• 402. THERMOSTAT
• 403. WATER PUMP
• 404. FAN AND FAN SHROUD
• 405. REPAIRS
• 406. COOLING SYSTEM CHECKS
• 407. Exhaust Leaks
• 408. RADIATOR
• 409. Cleaning The Radiator
• 410. Drain The Cooling System
• 411. Fill The Cooling System
• 412. WATER PUMP
• 413. THERMOSTAT
• 414. FAN AND FAN SHROUD
• 415. TROUBLESHOOTING
• 416.
• 416.1. INTRODUCTION
• 416.2. MECHANICAL DESCRIPTION
• 416.3. HYDRAULIC OPERATION
• 417.
• 417.1. INTRODUCTION
• 417.2. CHECKS AND ADJUSTMENTS
• 417.3. TROUBLESHOOTING
• 418.
• 418.1. INTRODUCTION
• 418.2. REPAIRS
• 418.3. TROUBLESHOOTING
• 419.
• 419.1. INTRODUCTION
• 419.2. REPAIRS
• 419.3. TROUBLESHOOTING
• 420.
• 420.1. INTRODUCTION
• 420.2. STEERING WHEEL AND COLUMN ASSEMBLY
• 420.3. STEERING CONTROL UNIT
• 420.4. CHECKS AND ADJUSTMENTS
• 420.5. TROUBLESHOOTING
• 421.
• 421.1. INTRODUCTION
• 421.2. REPAIRS
• 421.3. CHECKS AND ADJUSTMENTS
• 421.4. TROUBLESHOOTING
• 421.5. SPECIFICATIONS
• 422.
• 422.1. INTRODUCTION
• 422.2. REPAIRS
• 422.3. TROUBLESHOOTING
• 423.
• 423.1. INTRODUCTION
• 423.2. REPAIRS
• 423.3. CHECKS AND ADJUSTMENTS
• 423.4. TROUBLESHOOTING
• 423.5. SPECIFICATIONS
• 424.
• 424.1. INTRODUCTION
• 424.2. REPAIRS
• 424.3. CHECKS AND ADJUSTMENTS
• 424.4. TROUBLESHOOTING