Hyster Cooling System Internal Combustion Engine Powered Units Parts Manual

Description

• Model List:
  • Cooling System Internal Combustion Engine Powered Units

• 1. RM0626-(11-2001)-UK-EN
• 1.1. Cooling System
• 1.2. Safety Precautions Maintenance and Repair
• 1.3. General
• 1.4. Description
• 1.5. Radiator
• 1.6. Radiator Cap
• 1.7. Thermostat
• 1.8. Water Pump
• 1.9. Fan and Fan Shroud
• 1.10. Cooling System Checks
• 1.11. Radiator
• 1.12. Thermostat
• 1.13. Water Pump
• 1.14. Exhaust Leaks
• 1.15. Fan and Fan Shroud
• 1.16. Radiator Cleaning
• 1.17. Troubleshooting
• 2. RM0656-(09-2005)-UK-EN
• 2.1. Safety Precautions Maintenance and Repair
• 2.2. General
• 2.3. Description
• 2.4. Counterweights
• 2.5. Center Counterweight
• 2.6. Counterweight
• 2.7. Fender Counterweight
• 2.8. Install
• 2.9. Hood and Air Filter Repair
• 2.10. Install
• 2.11. Hydraulic Tank Repair
• 2.12. Repairs, All Units
• 2.13. Small Leaks
• 2.14. Large Leaks
• 2.15. Steam Method
• 2.16. Chemical Solution Method
• 2.17. Other Methods of Preparation for Repair
• 2.18. Install
• 2.19. Fuel Tank Repair
• 2.20. Install
• 2.21. Radiator Repair
• 2.22. Install
• 2.23. Engine and Transmission Repair
• 2.24. Install
• 2.25. Operator Compartment Repair
• 2.26. General
• 2.27. Install
• 2.28. Window Wipers
• 2.29. Window Washer Motors and Pumps
• 2.30. Heater Control Panel Assembly
• 2.31. Blower and Core Assemblies
• 2.32. Install
• 2.33. Window Replacement
• 2.34. Front and Rear Windows
• 2.35. Lower Door Windows
• 2.36. Upper Door (Sliding) Windows
• 2.37. Top Window
• 2.38. Operator Restraint System
• 2.39. Oil Cooler
• 2.40. Install
• 2.41. Label Replacement
• 2.42. Painting Instructions
• 2.43. Table 1. Counterweights
• 2.44. Table 2. Cab Windows Material Specifications
• 3. RM0657-(07-2007)-UK-EN
• 3.1. Planetary Drive Axle
• 3.2. Safety Precautions Maintenance and Repair
• 3.3. General
• 3.4. Description
• 3.5. Drive Axle Repair
• 3.6. Install
• 3.7. Planetary Gear and Service Brake Repair
• 3.8. Disassemble
• 3.9. Assemble
• 3.10. Axle Hardware Torque
• 3.11. Troubleshooting
• 3.12. Table 1. Approximate Weights of Axle Parts
• 4. RM0658-(09-2014)-UK-EN
• 5. RM0659-(09-2003)-UK-EN
• 5.1. Brake System
• 5.2. Safety Precautions Maintenance and Repair
• 5.3. General
• 5.4. Description and Operation
• 5.5. Parking Brake
• 5.6. Brake Pedal Valves
• 5.7. Pilot Supply Valve Repair
• 5.8. Repairs
• 5.9. Checks and Adjustments
• 5.10. Accumulator Replacement
• 5.11. Oil Cooler
• 5.12. Install
• 5.13. Brake Pedal Components
• 5.14. Manifold
• 5.15. Shuttle Valve
• 5.16. Remove and Disassemble
• 5.17. Clean and Inspect
• 5.18. Assemble and Install
• 5.19. Brake Pedal Valves
• 5.20. Remove and Disassemble
• 5.21. Clean and Inspect
• 5.22. Assemble
• 5.23. Install
• 5.24. Parking Brake Valve Repair
• 5.25. Install
• 5.26. Parking Brake Caliper Repair
• 5.27. Brake System Air Removal
• 5.28. Service Brakes Air Removal
• 5.29. Troubleshooting
• 5.30. Table 1. Hydraulic System Check Ports
• 6. RM0660-(09-2014)-UK-EN
• 7. RM0661-(10-2014)-UK-EN
• 8. RM0662-(05-1997)-UK-EN
• 8.1. PERIODIC MAINTENANCE
• 8.2. MAINTENANCE PROCEDURES
• 8.3. EVERY 8 HOURS OR DAILY
• 8.4. EVERY 250 HOURS OR TWO MONTHS
• 8.5. EVERY 1000 HOURS OR SIX MONTHS
• 8.6. EVERY 2000 HOURS OR YEARLY
• 8.7. GENERAL PROCEDURES
• 8.8. SAFETY PROCEDURES WHEN WORKING NEAR THE MAST
• 8.9. TIRES AND WHEELS
• 9. RM0663-(10-2005)-UK-EN
• 9.1. Diagrams
• 9.2. Safety Precautions Maintenance and Repair
• 10. RM0664-(08-2002)-UK-EN
• 10.1. Capacities and Specifications
• 10.2. Safety Precautions Maintenance and Repair
• 10.3. Lift Truck Weights
• 10.4. Container Attachment Weights
• 10.5. Engine Specifications
• 10.6. Capacities
• 10.7. Hydraulic System
• 10.8. Steering
• 10.9. Electrical System
• 10.10. Mast Speeds
• 10.11. Tire Sizes
• 10.12. Transmission Pressures
• 10.13. Torque Specifications
• 10.14. Container Attachment
• 10.15. Drive Line and Axle
• 10.16. Steering
• 10.17. Transmission
• 10.18. Table 1. Basic Truck as Counterweighted for Standard Pin Fork Op
• 10.19. Table 2. Basic Truck as Counterweighted for Quick Disconnect Hoo
• 11. RM0671-(09-2003)-UK-EN
• 11.1. Steering System
• 11.2. Safety Precautions Maintenance and Repair
• 11.3. General
• 11.4. Description
• 11.5. Steering Wheel and Column Assembly Repair
• 11.6. General
• 11.7. Steering Wheel and Horn
• 11.8. Install
• 11.9. Steering Control Unit Repair
• 11.10. Description
• 11.11. Operation
• 11.12. Load Sensing Steering
• 11.13. Disassemble
• 11.14. Assemble and Install
• 11.15. Steering System Air Removal
• 11.16. Steering Relief Pressure Check
• 11.17. Troubleshooting
• 11.18. Table 1. Hydraulic System Check Ports
• 12. RM0666-(09-2002)-UK-EN
• 12.1. Hydraulic System
• 12.2. Safety Precautions Maintenance and Repair
• 12.3. General
• 12.4. Description and Operation
• 12.5. Main Control Valve
• 12.6. Remote Control Valve
• 12.7. Pilot Supply Valve
• 12.8. Auxiliary Control Valve
• 12.9. Selector Valves
• 12.10. Steering System
• 12.11. Main Control Valve Repair
• 12.12. Description
• 12.13. Lifting
• 12.14. Lowering
• 12.15. Tilt Spool
• 12.16. Priority Valve
• 12.17. Relief Valves
• 12.18. Repairs
• 12.19. Disassemble
• 12.20. Clean and Inspect
• 12.21. Assemble
• 12.22. Install
• 12.23. Checks and Adjustments
• 12.24. Relief Pressures Check
• 12.25. Remote Control Valve Repair
• 12.26. Description
• 12.27. Operation
• 12.28. Repairs
• 12.29. Disassemble
• 12.30. Clean and Inspect
• 12.31. Assemble
• 12.32. Install
• 12.33. Pilot Supply Valve Repair
• 12.34. Description and Operation
• 12.35. Repairs
• 12.36. Checks and Adjustments
• 12.37. Relief Valve, Check and Adjust
• 12.38. Pressure Reduction Valves, Check
• 12.39. Auxiliary Control Valve Repair
• 12.40. Description and Operation
• 12.41. Repairs
• 12.42. Disassemble
• 12.43. Clean and Inspect
• 12.44. Assemble
• 12.45. Install
• 12.46. Check and Adjust
• 12.47. Hydraulic Pump Repair
• 12.48. General
• 12.49. Repairs
• 12.50. Specifications
• 12.51. Troubleshooting
• 12.52. Main Control Valve
• 12.53. Remote Control valve
• 12.54. Pilot Supply Valve
• 12.55. Accumulator Charge Valve and Accumulator
• 12.56. Pressure Reduction Valves
• 12.57. Auxiliary Control Valve
• 12.58. Table 1. Hydraulic System Check Ports
• 13. RM0668-(05-1997)-UK-EN
• 13.1. EMPTY CONTAINER ATTACHMENT
• 13.2. REPAIRS
• 13.3. CHECKS AND ADJUSTMENTS
• 13.4. TROUBLESHOOTING
• 14. RM0669-(05-1997)-UK-EN
• 14.1. ZF TRANSMISSION REPAIR
• 14.2. CHECKS AND ADJUSTMENTS
• 14.3. TROUBLESHOOTING
• 15. RM0046-(11-2014)-UK-EN
• 16. RM0103-(03-2007)-UK-EN
• 16.1. Tilt Cylinders
• 16.2. Safety Precautions Maintenance and Repair
• 16.3. General
• 16.4. Description
• 16.5. Tilt Cylinder Repair
• 16.6. Disassemble
• 16.7. Assemble
• 16.8. Tilt Cylinders With O-Ring or Single-Lip Seals
• 16.9. Tilt Cylinders for XM and XMS Models
• 16.10. Tilt Cylinders for XL, XLS, and XL 3 Models
• 16.11. Tilt Cylinders for H700-800A and Early Model H700-920B
• 16.12. Install
• 16.13. Tilt Cylinders Using Chevron Packing
• 16.14. Tilt Cylinder Leak Check
• 16.15. Tilt Cylinder Stroke and Mast Tilt Angle Adjustment
• 16.16. Torque Specifications
• 16.17. Piston Rod Nut
• 16.18. Retainer
• 16.19. Troubleshooting
• 16.20. Table 1. Movement Rates (Maximum) for Tilt Cylinders
• 17. RM0143-(02-2007)-UK-EN
• 17.1. Instrument Panel Indicators and Senders
• 17.2. Safety Precautions Maintenance and Repair
• 17.3. General
• 17.4. Description
• 17.5. Steering Column Gauges, Meters, and Indicators
• 17.6. LED Display Panel
• 17.7. Battery Discharge Indicators
• 17.8. Brush Wear Indicators
• 17.9. Motor Temperature Indicators
• 17.10. LX Series Display Panel
• 17.11. Hourmeter Functions
• 17.12. Battery Indicator Function
• 17.13. Status Code Function
• 17.14. ZX Series Display Panels
• 17.15. Display Panel
• 17.16. Basic Display Panels
• 17.17. Performance Display
• 17.18. Brush Wear Indicators
• 17.19. Adjustments – General
• 17.20. Replacement – General Information
• 17.21. Meter Replacement
• 17.22. Sender Replacement
• 17.23. Fuel Level Sender
• 17.24. Pressure and Temperature Sender
• 17.25. Seat Sensor, Operator Presence System (OPS)
• 17.26. Install
• 17.27. Operator Presence System Module Replacement
• 17.28. Install
• 17.29. ITW Display Panel Replacement
• 17.30. Column Mount Display Panel (EV-100/200ZX Motor Controllers) Repl
• 17.31. Display Panel Assembly, Replace
• 17.32. Indicator LEDs
• 17.33. Battery Indicators
• 17.34. Digital Display (Performance Display Panel Only)
• 17.35. Status Code or Performance Level Switches and Indicator LEDs (Pe
• 17.36. Basic Display Panel, Replace Parts
• 17.37. Performance Display Panel, Replace Parts
• 17.38. Dash Mount Display Panel (EV100/200ZX Motor Controllers) Replace
• 17.39. Remove and Replace
• 17.40. Specifications
• 17.41. Meter Specifications
• 17.42. Sender Specifications
• 17.43. Troubleshooting
• 17.44. Troubleshooting for Operator Presence System
• 17.45. Table 1. Troubleshooting Procedure for Operator Presence Module
• 18. RM0135-(10-2011)-UK-EN
• 18.1. Lift Cylinders
• 18.2. Safety Precautions Maintenance and Repair
• 18.3. Safety Procedures When Working Near Mast
• 18.4. General
• 18.5. Description
• 18.6. Lowering Control Valve
• 18.7. Cylinders (General)
• 18.8. Cylinders (H520-620B, H700-800A)
• 18.9. Retainer, Install
• 18.10. Cylinders (H360-460B)
• 18.11. Cylinders (Two-Speed)
• 18.12. Lift Cylinder Repair
• 18.13. Lift Cylinder Removal Without Removing Mast
• 18.14. Standard Masts With Main Lift Cylinder Fastened to Crossmember o
• 18.15. Standard and Full Free-Lift Masts With Lift Cylinder Fastened to
• 18.16. Masts That Have Two Cylinders, Main Lift Cylinder and Free-Lift
• 18.17. Disassemble
• 18.18. Assemble
• 18.19. Lift Cylinder Installation in Mast
• 18.20. Standard Masts With Main Lift Cylinder Fastened to Crossmember o
• 18.21. Standard and Full Free-Lift Masts With Lift Cylinder Fastened to
• 18.22. Chevron-Style Packing
• 18.23. Chevron-Style Packing Installation on Piston
• 18.24. Chevron-Style Packing Installation in Packing Gland
• 18.25. Lift Cylinders for VISTA Masts
• 18.26. Description
• 18.27. Lowering Control Valve
• 18.28. Disassemble
• 18.29. Assemble
• 18.30. Install
• 18.31. Main Lift Cylinders
• 18.32. Free-Lift Cylinder
• 18.33. Lift System Leak Check
• 18.34. Specifications
• 18.35. Troubleshooting
• 18.36. Table 1. Lift Trucks With Two-Speed Lift Cylinders
• 18.37. Table 2. Cylinder Retainer Torque Specifications and Weight Guid
• 19. RM0231-(01-2016)-UK-EN
• 19.1. General
• 20. RM0990-(05-2006)-UK-EN
• 20.1. Empty Container Handling Attachment
• 20.2. Safety Precautions Maintenance and Repair
• 20.3. General
• 20.4. Description
• 20.5. Operation
• 20.6. General
• 20.7. Selector Valves
• 20.8. Sideshift Circuit
• 20.9. Extend and Retract Circuit
• 20.10. Twist Lock Circuit and Control
• 20.11. Model 572 – Double Horizontally Mounted
• 20.12. Model 573 – Horizontally Mounted
• 20.13. Model 578 – Vertically Mounted
• 20.14. Lifting Hooks
• 20.15. Model 575
• 20.16. Indicator Lights and LEDs
• 20.17. Lift Interrupt and Override
• 20.18. Overlowering Interrupt and Override
• 20.19. Second Container Detection Sensor (Model 572 Only)
• 20.20. Carriage and Attachment Repair
• 20.21. Attachment Without Carriage Repair
• 20.22. Sideshift Cylinders Repair
• 20.23. Disassemble
• 20.24. Assemble
• 20.25. Extension Cylinders Repair
• 20.26. Disassemble
• 20.27. Clean and Inspect
• 20.28. Assemble
• 20.29. Install
• 20.30. Floating End Beams Repair
• 20.31. Install
• 20.32. Hose Replacement In End Beams
• 20.33. Twist Locks Repair for Model 572 and 573
• 20.34. Model 573
• 20.35. Model 572
• 20.36. Disassemble
• 20.37. Clean and Inspect
• 20.38. Assemble
• 20.39. Hook Replacement for Model 575
• 20.40. Inspect
• 20.41. Install
• 20.42. Twist Locks Repair for Model 578
• 20.43. Disassemble
• 20.44. Clean and Inspect
• 20.45. Assemble
• 20.46. Extension Beams Repair
• 20.47. LH and RH Extension Beam, Remove
• 20.48. Slave Beam, Remove
• 20.49. Clean and Inspect
• 20.50. Assemble
• 20.51. Bleed the System
• 20.52. Valve Assembly
• 20.53. Slide Pad Replacement
• 20.54. Adjustments
• 20.55. Twist Lock Angle Adjustment
• 20.56. Model 578 Only
• 20.57. LOCKED/NOT LOCKED Sensors Adjustment
• 20.58. Model 573
• 20.59. Model 578
• 20.60. Seated Sensor Adjustment
• 20.61. Model 572 and 573