Hyster E-J1.25-1.75XL to H2.00-3.20XM Steering Axle Maintenance And Repair

Description

• Model List:
  • E-J1.25-1.75XL, J2.00-3.00XL, H2.00-3.20XM, J2.00-3.20XM, J2.00-3.20XM, H2.00-3.20XM

• 1. RM0316-(08-2006)-US-EN
• 1.1. Steering Axle
• 1.2. Safety Precautions Maintenance and Repair
• 1.3. General
• 1.4. Description
• 1.5. Steering Axle Assembly Repair
• 1.6. Install
• 1.7. Wheels and Hubs Repair
• 1.8. Remove and Disassemble
• 1.9. Assemble and Install
• 1.10. Spindles, Bearings, and Tie Rods Repair
• 1.11. Install
• 1.12. Steering Cylinder Repair
• 1.13. Remove and Disassemble
• 1.14. Clean and Inspect
• 1.15. Assemble and Install
• 1.16. Torque Specifications
• 1.17. Troubleshooting
• 2. RM0496-(01-2011)-US-EN
• 2.1. Mazda Engine
• 2.2. Safety Precautions Maintenance and Repair
• 2.3. General
• 2.4. Description
• 2.5. Engine Removal and Installation
• 2.6. Cylinder Head, Camshaft, and Valve Mechanism Repair
• 2.7. Inspect and Repair
• 2.8. Cylinder Head
• 2.9. Rocker Shaft Assembly
• 2.10. Camshaft
• 2.11. Valve Guides
• 2.12. Valve Seats
• 2.13. Valve Springs
• 2.14. Install
• 2.15. Crankshaft and Main Bearings Repair
• 2.16. Inspect and Repair
• 2.17. Crankshaft
• 2.18. Main Bearings
• 2.19. Install
• 2.20. Pistons and Connecting Rods Repair
• 2.21. Remove and Disassemble
• 2.22. Inspect and Repair
• 2.23. Pistons
• 2.24. Piston Rings
• 2.25. Connecting Rods and Bearings
• 2.26. Assemble and Install
• 2.27. Cylinder Block Repair
• 2.28. Oil Pump Repair
• 2.29. Disassemble
• 2.30. Inspect
• 2.31. Assemble
• 2.32. Install
• 2.33. Cooling System Repair
• 2.34. Thermostat
• 2.35. Replace
• 2.36. Fan Assembly
• 2.37. Remove and Disassemble
• 2.38. Assemble and Install
• 2.39. Water Pump
• 2.40. Remove and Disassemble
• 2.41. Assemble and Install
• 2.42. Distributor Repair
• 2.43. Install
• 2.44. Flywheel and Ring Gear Repair S/H2.00-3.20XM (S/H40-65XM)
• 2.45. Ring Gear, Replace
• 2.46. Install
• 2.47. Flywheel Repair H1.50-175XM, H2.00XMS (S/H25-35XM, S/H40XMS)
• 2.48. Install
• 2.49. Valve Adjustment
• 2.50. Compression Pressure Check
• 2.51. Engine Timing Adjustment
• 2.52. Throttle Linkage Adjustment
• 2.53. Gasoline Engines
• 2.54. LPG Engines (IMPCO)
• 2.55. LPG Engines (AISAN)
• 2.56. Engine Specifications
• 2.57. Engine Data
• 2.58. Thermostat
• 2.59. Cylinder Head
• 2.60. Valve Mechanism
• 2.61. Camshaft
• 2.62. Crankshaft
• 2.63. Connecting Rods
• 2.64. Cylinder Block
• 2.65. Pistons
• 2.66. Oil Pump
• 2.67. Torque Specifications
• 2.68. Troubleshooting
• 3. RM0499-(10-2004)-US-EN
• 3.1. Drive Axle
• 3.2. Safety Precautions Maintenance and Repair
• 3.3. General
• 3.4. Description
• 3.5. Drive Axle Repair
• 3.6. Remove and Disassemble
• 3.7. Clean and Inspect
• 3.8. Assemble and Install
• 3.9. Torque Specifications
• 3.10. H2.00-3.20XM (H40-65XM)
• 3.11. S2.00-3.20XM (S40-65XM)
• 3.12. Troubleshooting
• 4. RM0500-(08-2003)-US-EN
• 4.1. Single-Speed Powershift Transmission
• 4.2. Safety Precautions Maintenance and Repair
• 4.3. General
• 4.4. Description and Operation
• 4.5. General
• 4.6. Torque Converter
• 4.7. Description
• 4.8. Operation
• 4.9. Clutch Assemblies
• 4.10. Description
• 4.11. Operation
• 4.12. Hydraulic System
• 4.13. General
• 4.14. Control Valve
• 4.15. General
• 4.16. Clutch Pressure Regulator
• 4.17. Inching Spool Assembly
• 4.18. Direction Spool
• 4.19. Modulator Circuit
• 4.20. Torque Converter Regulator
• 4.21. MONOTROL Pedal
• 4.22. MONOTROL Pedal Start Circuit
• 4.23. Direction Control Lever
• 4.24. Differential
• 4.25. Oil Flow Diagrams
• 4.26. Neutral
• 4.27. Modulator Operation
• 4.28. Forward
• 4.29. Forward-Inching
• 5. RM0501-(03-2004)-US-EN
• 5.1. Single-Speed Powershift Transmission
• 5.2. Safety Precautions Maintenance and Repair
• 5.3. General
• 5.4. Transmission Removal
• 5.5. Torque Converter and Housing Repair
• 5.6. Install
• 5.7. Transmission Pump Repair
• 5.8. Install
• 5.9. Front Cover and Pump Drive Repair
• 5.10. Remove and Disassemble
• 5.11. Assemble and Install
• 5.12. Clutch Assemblies Repair
• 5.13. Remove and Disassemble
• 5.14. Inspect
• 5.15. Assemble
• 5.16. Install
• 5.17. Differential Repair
• 5.18. Remove and Disassemble
• 5.19. Inspect
• 5.20. Assemble and Install
• 5.21. Control Valve Repair
• 5.22. Remove and Disassemble
• 5.23. Inspect
• 5.24. Assemble and Install
• 5.25. MONOTROL Pedal Repair
• 5.26. Remove and Disassemble
• 5.27. Assemble and Install
• 5.28. Direction Control Lever Repair
• 5.29. Remove and Disassemble
• 5.30. Assemble and Install
• 5.31. Stall Test
• 5.32. Inching/Brake Pedal Adjustment
• 5.33. Neutral Start Switch, MONOTROL Pedal Adjustment H2.00-3.20XM (H4
• 5.34. Neutral Start Switch, MONOTROL Pedal Adjustment S2.00-3.20XM (S4
• 5.35. Neutral Start Switch Test, MONOTROL Pedal
• 5.36. Oil Pressure Checks
• 5.37. Relief Valve for Transmission Pump Check, TEST PORT 1
• 5.38. Clutch Pressure Check, TEST PORTS 2 and 3
• 5.39. Torque Converter Regulator Check, TEST PORT 4
• 5.40. Lubrication Circuit Oil Pressure Check, TEST PORT 5
• 5.41. Modulator Pressure Check, TEST PORT 6
• 5.42. Troubleshooting
• 5.43. Troubleshooting – Pressure Tests
• 5.44. Table 1. Adjustment of Shims for Pinion Assembly
• 5.45. Table 2. Ring and Pinion Tooth Contact Adjustment
• 5.46. Table 3. Stall Speeds
• 5.47. Table 4. Transmission Oil Pressures Test Ports
• 6. RM0505-(06-2004)-US-EN
• 6.1. Safety Precautions Maintenance and Repair
• 6.2. General
• 6.3. Description
• 6.4. Operator Module Repair
• 6.5. Install
• 6.6. Hood and Side Covers Repair
• 6.7. Install
• 6.8. Overhead Guard Repair
• 6.9. Remove and Install
• 6.10. LED Backup and Brake Lights, Replace
• 6.11. Install
• 6.12. Counterweight Repair
• 6.13. Install
• 6.14. Exhaust System Repair
• 6.15. Muffler, Replace
• 6.16. Radiator and Cooling System Repair
• 6.17. Install
• 6.18. Operator Restraint System Repair
• 6.19. Engine Repair
• 6.20. Remove Engine Only
• 6.21. Remove Engine and Transmission
• 6.22. Install Engine Only
• 6.23. Install Engine and Transmission
• 6.24. Fuel and Hydraulic Tanks Repair
• 6.25. Inspect
• 6.26. Small Leaks, Repair
• 6.27. Large Leaks, Repair
• 6.28. Steam Method of Cleaning
• 6.29. Chemical Solution Method of Cleaning
• 6.30. Additional Preparations for Repair
• 6.31. Safety Labels
• 6.32. Table 1. Weight of Counterweights
• 7. RM0506-(05-2005)-US-EN
• 7.1. Brake System
• 7.2. Safety Precautions Maintenance and Repair
• 7.3. General
• 7.4. Description and Operation
• 7.5. Service Brakes
• 7.6. Master Cylinder
• 7.7. Parking Brake
• 7.8. Service Brakes Repair
• 7.9. Remove and Disassemble
• 7.10. Inspect
• 7.11. Assemble and Install
• 7.12. Parking Brake Repair
• 7.13. Remove and Disassemble
• 7.14. Assemble and Install
• 7.15. Master Cylinder Repair
• 7.16. Clean and Inspect
• 7.17. Install
• 7.18. Service Brakes Adjustment
• 7.19. Brake System Air Removal
• 7.20. Parking Brake Not Applied Switch Test
• 7.21. Parking Brake Switch Test (MONOTROL Pedal Only)
• 7.22. Inching/Brake Pedal Adjustment
• 7.23. Neutral Start Switch Adjustment, MONOTROL Pedal H2.00-3.20XM (H4
• 7.24. Neutral Start Switch Adjustment, MONOTROL Pedal S2.00-3.20XM (S4
• 7.25. Neutral Start Switch Test (MONOTROL Pedal)
• 7.26. Torque Specifications
• 7.27. H2.00-3.20XM (H40-65XM)
• 7.28. S2.00-3.20XM (S40-65XM)
• 7.29. Troubleshooting
• 8. RM0513-(06-2004)-US-EN
• 8.1. Hydraulic System
• 8.2. Safety Precautions Maintenance and Repair
• 8.3. General
• 8.4. Description
• 8.5. Hydraulic System
• 8.6. Gear Pump Assembly
• 8.7. Flow Control Valve
• 8.8. Relief Valve
• 8.9. Operation
• 8.10. Hydraulic System
• 8.11. Gear Pump
• 8.12. Flow Control Valve
• 8.13. Relief Valve
• 8.14. Gear Pump Assembly Repair
• 8.15. Remove and Disassemble
• 8.16. Assemble and Install
• 8.17. Steering Relief Pressure Check and Adjustment
• 8.18. Gear Pump Flow Check
• 8.19. Troubleshooting
• 9. RM0514-(01-2004)-US-EN
• 9.1. Instrument Cluster
• 9.2. Safety Precautions Maintenance and Repair
• 9.3. General
• 9.4. Description
• 9.5. Display Panels on Steering Column, Internal Combustion
• 9.6. Display Panels on Steering Column, Electric Lift Trucks
• 9.7. Standard Display Panel
• 9.8. Enhanced Display Panel
• 9.9. Curtis 1215 Display Panel
• 9.10. Description and Features
• 9.11. Operation
• 9.12. Cluster-Type Display Panel (Internal Combustion) Replacement
• 9.13. Remove and Disassemble
• 9.14. Assemble and Install
• 9.15. Cluster Display Panel (Electric Lift Truck) Replacement
• 9.16. Display Panel Assembly, Replace
• 9.17. LED Indicators
• 9.18. Battery Indicators
• 9.19. Digital Display (Enhanced Display Panel Only)
• 9.20. Status Code or Performance Level Switches and LED indicators (En
• 9.21. Standard Display Panel Parts, Replace
• 9.22. Enhanced Display Panel Parts, Replace
• 9.23. Curtis 1215 Display Panel Replacement
• 9.24. Install
• 9.25. Table 1. Instrument Cluster, Internal Combustion
• 10. RM0521-(03-2006)-US-EN
• 10.1. Safety Precautions Maintenance and Repair
• 10.2. General
• 10.3. Description and Operation
• 10.4. Carriages
• 10.5. Mast Mounts
• 10.6. Two-Stage Mast, Limited Free-Lift (LFL)
• 10.7. Description and Operation
• 10.8. Two-Stage Mast, Full Free-Lift (FFL)
• 10.9. Description and Operation
• 10.10. Three-Stage Mast, Full Free-Lift (FFL)
• 10.11. Description and Operation
• 10.12. Four-Stage Mast
• 10.13. Description and Operation
• 10.14. Cylinder Cushion During Lifting Sequence
• 10.15. Cylinder Cushion During Lowering Sequence
• 11. RM0522-(07-2010)-US-EN
• 11.1. Mast Repairs
• 11.2. Safety Precautions Maintenance and Repair
• 11.3. General
• 11.4. Safety Procedures When Working Near Mast
• 11.5. Fork Repair
• 11.6. Install
• 11.7. Carriages Repair
• 11.8. Standard Carriage, Remove
• 11.9. Hang-On Sideshift Carriage, Remove
• 11.10. Standard Carriage and Hang-On Sideshift Carriage, Repair
• 11.11. Standard Carriage, Install
• 11.12. Hang-On Sideshift Carriage, Install
• 11.13. Integral Sideshift Carriage
• 11.14. Clean and Inspect
• 11.15. Install
• 11.16. Mast Repair
• 11.17. Two-Stage LFL and Two-Stage FFL Masts, Disassemble
• 11.18. Three-Stage FFL Mast
• 11.19. Disassemble
• 11.20. Mast and Chains, Clean and Inspect
• 11.21. Two-Stage LFL and Two-Stage FFL Mast, Assemble
• 11.22. Three-Stage FFL Mast, Assemble
• 11.23. Install
• 11.24. Lift Cylinders Repair
• 11.25. Main Lift Cylinders, Remove
• 11.26. Free-Lift Cylinder, Remove
• 11.27. Cylinders, Disassemble
• 11.28. Two-Stage Full Free-Lift Mast, Right-Hand Main Lift Cylinder
• 11.29. Two-Stage Full Free-Lift Mast, Left-Hand Main Lift Cylinder
• 11.30. Two-Stage Limited Free-Lift Mast and Three-Stage Full Free-Lift
• 11.31. Two-Stage Limited Free-Lift Mast and Three-Stage Full Free-Lift
• 11.32. Two-Stage Full Free-Lift Mast and Three-Stage Full Free-Lift Mas
• 11.33. Clean and Inspect
• 11.34. Cylinders, Assemble
• 11.35. Two-Stage Full Free-Lift Mast, Right-Hand Main Lift Cylinder
• 11.36. Two-Stage Full Free-Lift Mast, Left-Hand Main Lift Cylinder
• 11.37. Two-Stage Limited Free-Lift Mast and Three-Stage Full Free-Lift
• 11.38. Two-Stage Limited Free-Lift Mast and Three-Stage Full Free-Lift
• 11.39. Two-Stage Full Free-Lift Mast and Three-Stage Full Free-Lift Mas
• 11.40. Main Lift Cylinders, Install
• 11.41. Free-Lift Cylinder, Install
• 11.42. Header Hose Arrangements
• 11.43. Two-Stage LFL Mast, New Hose Install
• 11.44. Two-Stage LFL Mast, Adjust Hoses After Installation
• 11.45. Two-Stage FFL Mast, New Hose Install
• 11.46. Two-Stage FFL Mast, Adjust Hoses After Installation
• 11.47. Three-Stage FFL Mast, New Hose Install
• 11.48. Three-Stage FFL Mast, Adjust Hoses After Installation
• 11.49. Header Hose Arrangement
• 11.50. Two-Stage LFL Mast, New Hose Install
• 11.51. Two-Stage LFL Mast, Adjust Hoses After Installation
• 11.52. Two-Stage FFL Mast, New Hose Install
• 11.53. Two-Stage FFL Mast, Adjust Hoses After Installation
• 11.54. Three-Stage FFL Mast, New Hose Install
• 11.55. Three-Stage FFL Mast, Adjust Hoses After Install
• 11.56. Lift and Tilt System Leak Check
• 11.57. Lift Cylinders Leak Check
• 11.58. Tilt Cylinders Leak Check
• 11.59. Tilt Cylinders Adjustment
• 11.60. Lift Chains Adjustment
• 11.61. Mast Adjustment
• 11.62. Carriage Adjustment
• 11.63. Troubleshooting
• 11.64. Table 1. Hook-Type Carriage Chain Adjustment
• 11.65. Table 2. Pin-Type Carriage Chain Adjustment
• 12. RM0524-(02-2001)-US-EN
• 12.1. Electrical System
• 12.2. Safety Precautions Maintenance and Repair
• 12.3. General
• 12.4. Description
• 12.5. Starting System
• 12.6. Ignition System
• 12.7. Charging System
• 12.8. Starter Repair