Hyster E80XN, E100XN, E100XNS, E120XN (A099) Parts Manual

Description

• Model List:
  • E80XN, E100XN, E100XNS, E120XN (A099)

• 1. OPERATOR MODULE
• 2. COUNTERWEIGHT
• 3. COUNTERWEIGHT COVER WITH RAPID CHARGE OPTION
• 4. OVERHEAD GUARD STANDARD
• 5. OVERHEAD GUARD FLAT
• 6. FLOORPLATES AND STEPS
• 7. FENDERS
• 8. DRIP SHIELD AND STATIC STRAP
• 9. HOOD WITH STANDARD OVERHEAD GUARD – AND SHORT WHEEL BASE (E80-100XNS)
• 10. HOOD WITH STANDARD OVERHEAD GUARD – AND LONG WHEEL BASE (E100-120XN)
• 11. HOOD WITH FLAT OVERHEAD GUARD – AND SHORT WHEEL BASE (E80-100XNS)
• 12. HOOD WITH FLAT OVERHEAD GUARD – AND LONG WHEEL BASE (E100-120XN)
• 13. SEATS NON SUSPENSION – WITH HIP RESTRAINTS
• 14. SEATS NON SUSPENSION – LOW PROFILE WITH HIP RESTRAINTS
• 15. FULL SUSPENSION SEAT MANUAL AND ELECTRO-HYDRAULIC SWIVEL AND NON SWIVEL – SHEET 1 OF 4
• 16. FULL SUSPENSION SEAT RECLINER AND DAMPER KITS – SHEET 2 OF 4
• 17. FULL SUSPENSION SEAT SERVICE KITS FOR NON SWIVEL AND SWIVEL – SHEET 3 OF 4
• 18. SEAT ATTACHING PARTS NOT INCLUDED WITH SEAT – SHEET 4 OF 4
• 19. ARMREST SLIDER ASSEMBLY
• 20. BATTERY COMPARTMENT AND COVERS HORIZONTAL BATTERY REMOVAL ( 4/2013)
• 21. BATTERY COMPARTMENT AND COVERS HORIZONTAL BATTERY REMOVAL (4/2013 )
• 22. BATTERY COMPARTMENT AND COVERS VERTICAL BATTERY REMOVAL – E80-120XN ( 4/2013)
• 23. BATTERY COMPARTMENT AND COVERS VERTICAL BATTERY REMOVAL – E100-120XN (4/2013 )
• 24. BATTERY COMPARTMENT AND COVERS VERTICAL BATTERY REMOVAL – E80-E100XNS WITH STANDARD OVERHEAD GUARD
• 25. BATTERY COMPARTMENT AND COVERS VERTICAL BATTERY REMOVAL – E80-E100XNS WITH FLAT OVERHEAD GUARD ( 4/2013)
• 26. BATTERY COMPARTMENT AND COVERS VERTICAL BATTERY REMOVAL – E80-E100XNS WITH FLAT OVERHEAD GUARD (4/2013 )
• 27. DASH AND STEERING COLUMN COVERS FIXED COLUMN
• 28. DASH AND STEERING COLUMN COVERS TELESCOPIC COLUMN
• 29. FORKS STANDARD TAPER CLASS III AND CLASS IV
• 30. FORKS POLISHED FORK WITH FULL BOTTOM TAPER – CLASS III AND CLASS IV
• 31. FORKS OPTIONAL LATCH
• 32. FORKS WITH LEVER STANDARD TAPER OPTIONAL – CLASS III AND CLASS IV
• 33. FORKS POLISHED FULL BOTTOM TAPER OPTIONAL – CLASS III AND CLASS IV
• 34. LOAD BACKREST EXTENSION
• 35. NAMEPLATES AND LABELS SHEET 1 OF 2
• 36. NAMEPLATES AND LABELS SHEET 2 OF 2
• 37. NAMEPLATES AND LABELS HYDRAULIC CONTROL FUNCTIONS
• 38. ELECTRICAL SYSTEM
• 38.1. ELECTRICAL ARRANGEMENT
• 38.2. BATTERY CONNECTOR WITH STANDARD OVERHEAD GUARD – LWB (E100-120XN) ( 11/2014)
• 38.3. BATTERY CONNECTOR WITH STANDARD OVERHEAD GUARD – LWB (E100-120XN) (11/2014 )
• 38.4. BATTERY CONNECTOR WITH STANDARD OVERHEAD GUARD – SWB (E80-100XNS)
• 38.5. BATTERY CONNECTOR WITH FLAT OVERHEAD GUARD – LWB (E100-120XN) ( 11/2014)
• 38.6. BATTERY CONNECTOR WITH FLAT OVERHEAD GUARD – LWB (E100-120XN) (11/2014 )
• 38.7. BATTERY CONNECTOR WITH FLAT OVERHEAD GUARD – SWB (E80-100XNS) ( 11/2014)
• 38.8. BATTERY CONNECTOR WITH FLAT OVERHEAD GUARD – SWB (E80-100XNS) (11/2014 )
• 38.9. BATTERY CONNECTOR RAPID CHARGE OPTION
• 38.10. CONTROL PANELS AND CONTACTORS
• 38.11. CONTACTOR AND FUSE ASSEMBLY
• 38.12. CONTACTOR AND FUSE ASSEMBLY SEALED (11/2015 )
• 38.13. CONTACTOR ASSEMBLY UL-E
• 38.14. CONTACTOR ASSEMBLY UL-EE
• 38.15. CONTROLLER ASSEMBLY PUMP MOTOR ( 11/2014)
• 38.16. CONTROLLER ASSEMBLY TRACTION MOTOR ( 11/2014)
• 38.17. CONTROLLER ASSEMBLY PUMP AND TRACTION (11/2014 )
• 38.18. POWER CABLES E80-100XNS ( 11/2014)
• 38.19. POWER CABLES E80-100XNS (11/2014 )
• 38.20. POWER CABLES E100-120XN ( 11/2014)
• 38.21. POWER CABLES E100-120XN (11/2014 )
• 38.22. DISPLAY GROUP AND HARNESS HIGH MOUNT
• 38.23. DISPLAY LOW MOUNT
• 38.24. MINI-LEVER CONTROLS 3 FUNCTION
• 38.25. MINI-LEVER CONTROLS 4 FUNCTION
• 38.26. TILT SENSOR GROUP
• 38.27. TRACTION SPEED LIMITER STANDARD AND INTEGRAL SIDE-SHIFT CARRIAGES
• 38.28. VEHICLE SYSTEM MANAGER
• 38.29. WIRE HARNESS RH LIGHTS – STANDARD OPTION ( 10/2013)
• 38.30. WIRE HARNESS RH LIGHT WITH STANDARD DISPLAY – WITHOUT TURN SIGNALS-HIGH MOUNT (10/2013 )
• 38.31. WIRE HARNESS RH LIGHT WITH STANDARD DISPLAY – WITHOUT TURN SIGNALS-LOW MOUNT (10/2013 )
• 38.32. WIRE HARNESS RH LIGHTS – FREEZER OPTION ( 10/2013)
• 38.33. WIRE HARNESS RH LIGHT WITH FREEZER DISPLAY – WITH TURN SIGNALS-HIGH MOUNT (10/2013 )
• 38.34. WIRE HARNESS RH LIGHT WITH FREEZER DISPLAY – WITH TURN SIGNALS-LOW MOUNT (10/2013 )
• 38.35. WIRE HARNESS EMERGENCY DISCONNECT
• 38.36. WIRE HARNESS FRONT SWITCH
• 38.37. WIRE HARNESS LIGHTS – LEFT HAND ( 10/2013)
• 38.38. WIRE HARNESS LEFT HAND – WITHOUT TURN SIGNALS (10/2013 )
• 38.39. WIRE HARNESS MAIN – MANUAL HYDRAULIC SHEET 1 OF 3 ( 11/2014)
• 38.40. WIRE HARNESS MAIN – MANUAL HYDRAULIC SHEET 2 OF 3 ( 11/2014)
• 38.41. WIRE HARNESS MAIN – MANUAL HYDRAULIC SHEET 3 OF 3 ( 11/2014)
• 38.42. WIRE HARNESS MAIN – MANUAL HYDRAULIC SHEET 1 OF 3 (11/2014 11/2015)
• 38.43. WIRE HARNESS MAIN – MANUAL HYDRAULIC SHEET 2 OF 3 (11/2014 11/2015)
• 38.44. WIRE HARNESS MAIN – MANUAL HYDRAULIC SHEET 3 OF 3 (11/2014 11/2015)
• 38.45. WIRE HARNESS MAIN – MANUAL HYDRAULIC SHEET 1 OF 3 (11/2015 )
• 38.46. WIRE HARNESS MAIN – MANUAL HYDRAULIC SHEET 2 OF 3 (11/2015 )
• 38.47. WIRE HARNESS MAIN – MANUAL HYDRAULIC SHEET 3 OF 3 (11/2015 )
• 38.48. WIRE HARNESS MAIN – ELECTRO-HYDRAULIC SHEET 1 OF 3 ( 11/2014)
• 38.49. WIRE HARNESS MAIN – ELECTRO-HYDRAULIC SHEET 2 OF 3 ( 11/2014)
• 38.50. WIRE HARNESS MAIN – ELECTRO-HYDRAULIC SHEET 3 OF 3 ( 11/2014)
• 38.51. WIRE HARNESS MAIN – ELECTRO-HYDRAULIC SHEET 1 OF 3 (11/2014 11/2015)
• 38.52. WIRE HARNESS MAIN – ELECTRO-HYDRAULIC SHEET 2 OF 3 (11/2014 11/2015)
• 38.53. WIRE HARNESS MAIN – ELECTRO-HYDRAULIC SHEET 3 OF 3 (11/2014 11/2015)
• 38.54. WIRE HARNESS MAIN – ELECTRO-HYDRAULIC SHEET 1 OF 3 (11/2015 )
• 38.55. WIRE HARNESS MAIN – ELECTRO-HYDRAULIC SHEET 2 OF 3 (11/2015 )
• 38.56. WIRE HARNESS MAIN – ELECTRO-HYDRAULIC SHEET 3 OF 3 (11/2015 )
• 38.57. WIRE HARNESS MAIN LIGHTS CHASSIS – 48V
• 38.58. WIRE HARNESS MAIN LIGHTS CHASSIS – 80V
• 38.59. WIRE HARNESS MAIN CHASSIS – W/O LIGHTS
• 38.60. WIRE HARNESS MANUAL INTERLOCK
• 38.61. WIRE HARNESS SEAT – MANUAL HYDRAULIC
• 38.62. WIRE HARNESS SEAT – MANUAL HYDRAULIC WITH SEAT BELT SEQUENCE MODULE
• 38.63. WIRE HARNESS SEAT – E-HYDRAULIC
• 38.64. WIRE HARNESS SEAT – E-HYDRAULIC WITH SEAT BELT SEQUENCE MODULE
• 38.65. WIRE HARNESS STEERING COLUMN
• 38.66. WIRE HARNESS SYNCHRONOUS STEERING
• 38.67. WIRE HARNESS JUMPER, REAR GRAB HANDLE
• 39. DRIVE UNIT
• 39.1. DRIVE AXLE AND ATTACHING PARTS
• 39.2. DRIVE AXLE ASSEMBLY WET BRAKE – RIGHT AND LEFT HAND HUBS ( 2/2015)
• 39.3. DRIVE AXLE ASSEMBLY WET BRAKE – RIGHT AND LEFT HAND HUBS (2/2015 )
• 39.4. DRIVE AXLE ASSEMBLY WET BRAKE – BRAKES AND DIFFERENTIAL ( 2/2015)
• 39.5. DRIVE AXLE ASSEMBLY WET BRAKE – BRAKES AND DIFFERENTIAL (2/2015 )
• 39.6. DRIVE AXLE ASSEMBLY WET BRAKE – INPUT PINION CARRIER ( 2/2015)
• 39.7. DRIVE AXLE ASSEMBLY WET BRAKE – INPUT PINION CARRIER (2/2015 )
• 39.8. DIFFERENTIAL ASSEMBLY WET BRAKE
• 39.9. TRACTION MOTOR
• 39.10. DRIVE TIRE AND WHEEL E80XN-100XNS
• 39.11. DRIVE TIRE AND WHEEL E100-120XN
• 40. STEERING SYSTEM
• 40.1. STEER AXLE WITHOUT SENSOR
• 40.2. STEER AXLE CYLINDER
• 40.3. STEER TIRE AND WHEEL
• 40.4. STEERING WHEEL AND COLUMN FIXED
• 40.5. STEERING WHEEL AND COLUMN TELESCOPIC
• 40.6. STEERING COLUMN ASSEMBLY FIXED ( 10/2013)
• 40.7. STEERING COLUMN ASSEMBLY FIXED (10/2013 )
• 40.8. STEERING COLUMN ASSEMBLY TELESCOPIC ( 10/2013)
• 40.9. STEERING COLUMN ASSEMBLY TELESCOPIC (10/2013 )
• 40.10. STEER PUMP ASSEMBLY
• 40.11. STEER PUMP ASSEMBLY
• 40.12. STEERING ACCUMULATOR
• 41. BRAKE/ACCELERATOR SYSTEM
• 41.1. BRAKE SYSTEM
• 41.2. BRAKE ASSEMBLY
• 41.3. PARKING BRAKE VALVE
• 41.4. MASTER CYLINDER
• 41.5. ACCELERATOR PEDAL ASSEMBLY (STANDARD)
• 41.6. ACCELERATOR PEDAL ASSEMBLY (MONOTROL)
• 42. HYDRAULIC SYSTEM
• 42.1. HYDRAULIC SUPPLY AND RETURN PAGE 1 OF 2
• 42.2. HYDRAULIC SUPPLY AND RETURN PAGE 2 OF 2
• 42.3. HYDRAULIC TANK AND ATTACHING PARTS
• 42.4. HYDRAULIC HOSES STEERING
• 42.5. HYDRAULIC PUMP AND MOTOR MOUNTING WET SPLINE DRIVE 29 CC (11/2014 )
• 42.6. HYDRAULIC PUMP AND MOTOR MOUNTING WET SPLINE DRIVE 33 CC
• 42.7. HYDRAULIC PUMP 29 cc (11/2014 )
• 42.8. HYDRAULIC PUMP 33 cc
• 42.9. HYDRAULIC MOTOR ASSEMBLY
• 42.10. HYDRAULIC MOTOR ASSEMBLY WITH 29 CC PUMP (11/2014 )
• 42.11. HYDRAULIC MOTOR ASSEMBLY WITH 33 CC PUMP (11/2014 )
• 42.12. MANUAL CONTROL LEVERS
• 42.13. HYDRAULIC CONTROL VALVE AND FITTINGS MANUAL HYDRAULIC – THREE AND FOUR FUNCTION
• 42.14. HYDRAULIC CONTROL VALVE ASSEMBLY MANUAL HYDRAULIC – THREE AND FOUR FUNCTION
• 42.15. HYDRAULIC CONTROL VALVE LIFT, TILT, AND AUXILIARY – MANUAL HYDRAULIC
• 42.16. HYDRAULIC CONTROL VALVE INLET SECTION – MANUAL HYDRAULIC
• 42.17. HYDRAULIC CONTROL VALVE AND FITTINGS ELECTRO-HYDRAULIC – THREE AND FOUR FUNCTION
• 42.18. HYDRAULIC CONTROL VALVE ASSEMBLY ELECTRO-HYDRAULIC – THREE AND FOUR FUNCTION
• 42.19. HYDRAULIC CONTROL VALVE LIFT, TILT, AND AUXILIARY – ELECTRO-HYDRAULIC
• 42.20. HYDRAULIC CONTROL VALVE INLET SECTION – ELECTRO-HYDRAULIC
• 42.21. TILT CYLINDER AND ATTACHING PARTS
• 42.22. TILT CYLINDER
• 43. Mast-Two Stage Limited Free-Lift
• 43.1. OUTER MAST TWO STAGE LIMITED FREE-LIFT
• 43.2. INNER MAST TWO STAGE LIMITED FREE-LIFT
• 43.3. MAIN LIFT TWO STAGE LIMITED FREE-LIFT ( 10/2013)
• 43.4. MAIN LIFT TWO STAGE LIMITED FREE-LIFT (10/2013 )
• 43.5. MAIN LIFT CYLINDER TWO STAGE LIMITED FREE-LIFT – E80XN
• 43.6. MAIN LIFT CYLINDER TWO STAGE LIMITED FREE-LIFT – E100-120XN/E100XNS
• 43.7. CARRIAGE TWO STAGE LIMITED FREE-LIFT
• 43.8. HEADER HOSE TWO STAGE LIMITED FREE-LIFT
• 44. Mast-Three Stage Full Free-Lift
• 44.1. OUTER MAST THREE STAGE FULL FREE-LIFT ( 10/2013)
• 44.2. OUTER MAST THREE STAGE FULL FREE-LIFT (10/2013 )
• 44.3. INTERMEDIATE MAST THREE STAGE FULL FREE-LIFT
• 44.4. INNER MAST THREE STAGE FULL FREE-LIFT
• 44.5. MAIN LIFT THREE STAGE FULL FREE-LIFT
• 44.6. MAIN LIFT CYLINDER THREE STAGE FULL FREE-LIFT
• 44.7. FREE-LIFT THREE STAGE FULL FREE-LIFT ( 10/2013)
• 44.8. FREE-LIFT THREE STAGE FULL FREE-LIFT (10/2013 )
• 44.9. FREE-LIFT CYLINDER THREE STAGE FULL FREE LIFT
• 44.10. CARRIAGE THREE STAGE FULL FREE-LIFT
• 44.11. HEADER HOSE THREE STAGE FULL FREE-LIFT
• 45. Mast-Two Stage Full Free-Lift
• 45.1. OUTER MAST AND MAIN LIFT TWO STAGE FULL FREE-LIFT
• 45.2. INNER MAST AND FREE-LIFT TWO STAGE FULL FREE-LIFT ( 10/2013)
• 45.3. INNER MAST AND FREE-LIFT TWO STAGE FULL FREE-LIFT (10/2013 )
• 45.4. MAIN LIFT CYLINDER TWO STAGE FULL FREE-LIFT
• 45.5. FREE-LIFT CYLINDER TWO STAGE FULL FREE-LIFT
• 45.6. HEADER HOSE TWO STAGE FULL FREE-LIFT
• 45.7. CARRIAGE TWO STAGE FULL FREE-LIFT
• 46. OPTIONS
• 46.1. AUXILIARY KEYSWITCH
• 46.2. ACCUMULATOR
• 46.3. BACK-UP ALARM
• 46.4. TAIL LIGHT MOUNTING
• 46.5. MIRRORS
• 46.6. MIRROR PANORAMIC
• 46.7. FIRE EXTINGUISHER
• 46.8. REAR DRIVE HANDLE
• 46.9. IMPACT SENSOR
• 46.10. DC CONVERTER PRIMARY AND AUXILIARY
• 46.11. INTEGRAL SIDE-SHIFT ASSEMBLY TWO STAGE LIMITED FREE LIFT CLASS III – ORFS FITTINGS
• 46.12. INTEGRAL SIDE-SHIFT ASSEMBLY TWO STAGE LIMITED FREE LIFT CLASS IV – ORFS FITTINGS
• 46.13. INTEGRAL SIDE-SHIFT CARRIAGE TWO STAGE LIMITED FREE-LIFT – 1067 MM (42 IN.) CLASS III
• 46.14. INTEGRAL SIDE-SHIFT CARRIAGE TWO STAGE LIMITED FREE-LIFT – 1219 MM (48 IN.) CLASS III
• 46.15. INTEGRAL SIDE-SHIFT CARRIAGE TWO STAGE LIMITED FREE-LIFT – 1219 MM (48 IN.) CLASS IV
• 46.16. INTEGRAL SIDE-SHIFT ASSEMBLY TWO STAGE FULL FREE-LIFT – E80XN
• 46.17. INTEGRAL SIDE-SHIFT CARRIAGE TWO STAGE FULL FREE-LIFT – 1067 MM (42 IN.) CLASS III
• 46.18. INTEGRAL SIDE-SHIFT CARRIAGE TWO STAGE FULL FREE-LIFT – 1219 MM (48 IN.) CLASS III
• 46.19. INTEGRAL SIDE-SHIFT ASSEMBLY THREE STAGE FULL FREE-LIFT – E80XN
• 46.20. INTEGRAL SIDE-SHIFT CARRIAGE THREE STAGE FULL FREE-LIFT – 1219 MM (48 IN.) CLASS III
• 46.21. INTEGRAL SIDE-SHIFT ASSEMBLY TWO AND THREE STAGE FULL FREE-LIFT – E100-120XN/E100XNS
• 46.22. INTEGRAL SIDE-SHIFT CARRIAGE TWO STAGE FULL FREE-LIFT – 1219 MM (48 IN.) CLASS IV
• 46.23. INTEGRAL SIDE-SHIFT CARRIAGE 1067 MM (42 IN.) CLASS III – THREE STAGE FULL FREE-LIFT
• 46.24. INTEGRAL SIDE-SHIFT CARRIAGE THREE STAGE FULL FREE-LIFT – 1219 MM (48 IN.) CLASS IV ( 11/2016)
• 46.25. INTEGRAL SIDE-SHIFT CARRIAGE THREE STAGE FULL FREE-LIFT – 1219 MM (48 IN.) CLASS IV (11/2016 )
• 46.26. AUXILIARY TUBE EXTENSIONS TWO STAGE LIMITED FREE LIFT – WITHOUT QUICK DISCONNECT FITTINGS
• 46.27. AUXILIARY TUBE EXTENSIONS TWO STAGE LIMITED FREE LIFT – MANUAL HYDRAULICS WITH QUICK DISCONNECT FITTINGS
• 46.28. AUXILIARY TUBE EXTENSIONS TWO STAGE LIMITED FREE LIFT – E-HYDRAULICS WITH QUICK DISCONNECT FITTINGS
• 46.29. AUXILIARY TUBE EXTENSIONS THREE STAGE FULL FREE-LIFT – WITHOUT QUICK DISCONNECT FITTINGS
• 46.30. AUXILIARY TUBE EXTENSIONS THREE STAGE FULL FREE-LIFT – MANUAL HYDRAULICS WITH QUICK DISCONNECT FITTINGS
• 46.31. AUXILIARY TUBE EXTENSIONS THREE STAGE FULL FREE-LIFT – E-HYDRAULICS WITH QUICK DISCONNECT FITTINGS
• 46.32. AUXILIARY TUBE EXTENSIONS TWO STAGE FULL FREE-LIFT – WITHOUT QUICK DISCONNECT FITTINGS
• 46.33. AUXILIARY TUBE EXTENSIONS TWO STAGE FULL FREE- LIFT – MANUAL HYDRAULICS WITH QUICK DISCONNECT FITTINGS
• 46.34. AUXILIARY TUBE EXTENSIONS TWO STAGE FULL FREE-LIFT – E-HYDRAULICS WITH QUICK DISCONNECT FITTINGS
• 46.35. WIRE HARNESS INTERFACE FRONT/REAR LIGHTS
• 46.36. WIRE HARNESS FRONT SWITCH
• 47. FIELD CONVERSION KITS
• 47.1. CONVERSION KIT HYDRAULICS
• 47.2. CONVERSION KIT MISCELLANEOUS
• 47.3. CONVERSION KIT BATTERY ROLLERS
• 47.4. ADD ON OPTION KITS
• 47.5. ADD ON TELEMETRY KITS