Hyster H16.00-18.00XM to H10-12XM-12EC Differential Maintenance And Repair x

Description

• Model List:
  • H16.00-18.00XM, H16.00-18.00XMS-12, H40.00-48.00XM-12, H60-80C, H110-150F, HR45-25, HR45-27, HR45-31, HR45-40S, HR45-36L, HR45-40LS, HR45-45LSX, HR45-EC, HR48-EC, S6.00-7.00XL , H6.00-7.00XL, H8.00-12.00XL, H13.00-16.00XL, H8.00-12.00XM, H13.00-14.00XM, H16.00XM-6, H10.00-12.00XM-12EC, H17.00CS-32.00C, H14.00-20.00XM, H250-300A, H13.50-16.00B, H360-620B, H16.00-32.00C, H700-800A, H36.00-44.00B, H36.00-48.00C, H36.00-48.00E, H40.00-52.00XM-16CH, S125-150A, P40-50A, P60-80A, P125-150A, P7.00-9.00B, RS45-27CH, RS45-30CH, RS45-27IH, RS46-33CH, RS46-30IH, RS46-36CH, RS46-33IH, H16.00-22.00XM-12EC, H16XM-12EC, H18XM-12EC, H22XM-12EC, RS45-27CH, RS45-31CH, RS46-36CH, RS46-40CH, RS46-41S CH, RS46-41L CH, RS46-41LS CH, RS45-24IH, RS45-28IH, RS46-33IH, RS46-37IH, RS46-38S IH, RS46-38L IH, RS46-38LS IH, H16XM-12, H18XM-12, H20XM-12, H22XM-12, H18-20XM-9, H18-20XMS-9, H8.0-12.0XM-6, H13.0-14.0XM-6, H16.0XM-6, H10.0-12.0XM-12EC, RS45-27CH, RS45-31CH, RS46-36CH, RS46-41L CH, RS46-41S CH, RS46-41LS CH, RS45-24IH, RS45-28IH, RS46-33IH, RS46-38L IH, RS46-38S IH, RS46-38LS IH, H40XM-16CH, H44XM-16CH, H48-16CH, H50-16CH, H52XM-16CH, H8-12XM-6, H10XMS-6, H13-16XM-6, H10-12XM-12EC

• 1. RM0046-(11-2014)-UK-EN
• 2. RM0046-(11-2014)-US-EN
• 3. RM0097-(05-2012)-UK-EN
• 3.1. Hydraulic Gear Pumps
• 3.2. Safety Precautions Maintenance and Repair
• 3.3. Description
• 3.4. Operation
• 3.5. Flow Control Valve
• 3.6. Relief Valve
• 3.7. Hydraulic Gear Pump Repair
• 3.8. Disassemble
• 3.9. Inspect
• 3.10. Assemble
• 3.11. Install
• 3.12. Pump Output Check
• 3.13. Method No. 1
• 3.14. Method No. 2
• 3.15. Hydraulic System Air Check
• 3.16. Troubleshooting
• 4. RM0097-(05-2012)-US-EN
• 4.1. Hydraulic Gear Pumps
• 4.2. Safety Precautions Maintenance and Repair
• 4.3. Description
• 4.4. Operation
• 4.5. Flow Control Valve
• 4.6. Relief Valve
• 4.7. Hydraulic Gear Pump Repair
• 4.8. Disassemble
• 4.9. Inspect
• 4.10. Assemble
• 4.11. Install
• 4.12. Pump Output Check
• 4.13. Method No. 1
• 4.14. Method No. 2
• 4.15. Hydraulic System Air Check
• 4.16. Troubleshooting
• 5. RM0231-(01-2016)-UK-EN_2
• 5.1. General
• 6. RM0231-(01-2016)-US-EN
• 6.1. General
• 7. RM0723-(07-2014)-UK-EN
• 8. RM0723-(07-2014)-US-EN
• 9. RM1036-(01-2012)-UK-EN
• 9.1. Brake Accumulator
• 9.2. Safety Precautions Maintenance and Repair
• 9.3. General
• 9.4. Description and Operation
• 9.5. Accumulator Maintenance
• 9.6. Pre-Charge Check
• 9.7. Pre-Charge Filling
• 9.8. Disassemble
• 9.9. Inspect
• 9.10. Assemble
• 9.11. Replace
• 9.12. Table 1. Accumulator Pressures
• 10. RM1036-(01-2012)-US-EN
• 10.1. Brake Accumulator
• 10.2. Safety Precautions Maintenance and Repair
• 10.3. General
• 10.4. Description and Operation
• 10.5. Accumulator Maintenance
• 10.6. Pre-Charge Check
• 10.7. Pre-Charge Filling
• 10.8. Disassemble
• 10.9. Inspect
• 10.10. Assemble
• 10.11. Replace
• 10.12. Table 1. Accumulator Pressures
• 11. RM1038-(01-2012)-UK-EN
• 11.1. Service Brake
• 11.2. Safety Precautions Maintenance and Repair
• 11.3. General
• 11.4. Description and Operation
• 11.5. A917, E117, and F117 Only
• 11.6. B222 Only
• 11.7. General
• 11.8. Drive Wheels and Tires
• 11.9. Brake Housing
• 11.10. Spindle and Brake Cover
• 11.11. Disassemble
• 11.12. Ground and Polished Parts
• 11.13. Parts With Rough Finish
• 11.14. Wet Disc Brake and Axle Assembly
• 11.15. Inspect
• 11.16. Face Seals
• 11.17. Replace
• 11.18. Assemble
• 11.19. Brake Housings
• 11.20. Install
• 11.21. Hub Oil Seals
• 11.22. Spindle and Brake Cover
• 11.23. Brake Housing
• 11.24. Drive Wheels and Tires
• 11.25. Pressure Switch
• 11.26. Replace
• 11.27. Accumulator
• 11.28. Brake Pedal Valves (Treadle Valves) Repair
• 11.29. All Models Except A917, B222, E117, and F117
• 11.30. Clean and Inspect
• 11.31. Install
• 11.32. A917, B222, E117, and F117
• 11.33. Clean and Inspect
• 11.34. Install
• 11.35. Brake System Air Removal
• 11.36. Specifications
• 11.37. Brake Coolant
• 11.38. Coolant Change Intervals
• 11.39. Hydraulic Fluid
• 11.40. Troubleshooting
• 11.41. Measurements and Adjustments
• 11.42. Table 1. Friction Disc
• 11.43. Table 2. Stationary Disc
• 11.44. Table 3. Wheel Hub and Brake Housing Torque Chart
• 11.45. Table 4. Brake Housing Cover Torque Chart
• 12. RM1038-(01-2012)-US-EN
• 12.1. Service Brake
• 12.2. Safety Precautions Maintenance and Repair
• 12.3. General
• 12.4. Description and Operation
• 12.5. A917, E117, and F117 Only
• 12.6. B222 Only
• 12.7. General
• 12.8. Drive Wheels and Tires
• 12.9. Brake Housing
• 12.10. Spindle and Brake Cover
• 12.11. Disassemble
• 12.12. Ground and Polished Parts
• 12.13. Parts With Rough Finish
• 12.14. Wet Disc Brake and Axle Assembly
• 12.15. Inspect
• 12.16. Face Seals
• 12.17. Replace
• 12.18. Assemble
• 12.19. Brake Housings
• 12.20. Install
• 12.21. Hub Oil Seals
• 12.22. Spindle and Brake Cover
• 12.23. Brake Housing
• 12.24. Drive Wheels and Tires
• 12.25. Pressure Switch
• 12.26. Replace
• 12.27. Accumulator
• 12.28. Brake Pedal Valves (Treadle Valves) Repair
• 12.29. All Models Except A917, B222, E117, and F117
• 12.30. Clean and Inspect
• 12.31. Install
• 12.32. A917, B222, E117, and F117
• 12.33. Clean and Inspect
• 12.34. Install
• 12.35. Brake System Air Removal
• 12.36. Specifications
• 12.37. Brake Coolant
• 12.38. Coolant Change Intervals
• 12.39. Hydraulic Fluid
• 12.40. Troubleshooting
• 12.41. Measurements and Adjustments
• 12.42. Table 1. Friction Disc
• 12.43. Table 2. Stationary Disc
• 12.44. Table 3. Wheel Hub and Brake Housing Torque Chart
• 12.45. Table 4. Brake Housing Cover Torque Chart
• 13. RM1101-(12-2015)-UK-EN
• 13.1. Series Code / Model Designation Reference Table
• 13.2. General
• 13.3. Fault Codes
• 14. RM1101-(12-2015)-US-EN
• 14.1. Series Code / Model Designation Reference Table
• 14.2. General
• 14.3. Fault Codes
• 15. RM1109-(07-2014)-UK-EN
• 16. RM1109-(07-2014)-US-EN
• 17. RM1114-(07-2014)-UK-EN
• 18. RM1114-(07-2014)-US-EN
• 19. RM1116-(11-2014)-UK-EN
• 20. RM1116-(11-2014)-US-EN
• 21. RM1117-(01-2012)-UK-EN
• 21.1. Parking Brake
• 21.2. Safety Precautions Maintenance and Repair
• 21.3. General
• 21.4. Description and Operation
• 21.5. Parking Brake Valve Replacement
• 21.6. Clean and Inspect
• 21.7. Install
• 21.8. Parking Brake Caliper Repair
• 21.9. Disassemble
• 21.10. Inspect
• 21.11. Install
• 21.12. Bleed Brakes
• 21.13. Brake Pad Repair
• 21.14. Inspect
• 21.15. Install
• 21.16. Seals Repair
• 21.17. Install
• 21.18. Specifications
• 21.19. Torque Requirements
• 21.20. Wear Limits
• 21.21. Lining to Disc Clearance
• 21.22. Troubleshooting
• 21.23. Table 1. Brake Pad Adjustment
• 21.24. Table 2. Torque Requirements
• 21.25. Table 3. Wear Limits
• 21.26. Table 4. Lining to Disc Clearance
• 22. RM1117-(01-2012)-US-EN
• 22.1. Parking Brake
• 22.2. Safety Precautions Maintenance and Repair
• 22.3. General
• 22.4. Description and Operation
• 22.5. Parking Brake Valve Replacement
• 22.6. Clean and Inspect
• 22.7. Install
• 22.8. Parking Brake Caliper Repair
• 22.9. Disassemble
• 22.10. Inspect
• 22.11. Install
• 22.12. Bleed Brakes
• 22.13. Brake Pad Repair
• 22.14. Inspect
• 22.15. Install
• 22.16. Seals Repair
• 22.17. Install
• 22.18. Specifications
• 22.19. Torque Requirements
• 22.20. Wear Limits
• 22.21. Lining to Disc Clearance
• 22.22. Troubleshooting
• 22.23. Table 1. Brake Pad Adjustment
• 22.24. Table 2. Torque Requirements
• 22.25. Table 3. Wear Limits
• 22.26. Table 4. Lining to Disc Clearance
• 23. RM1160-(09-2014)-UK-EN
• 24. RM1160-(09-2014)-US-EN
• 25. RM1171-(11-2014)-UK-EN
• 26. RM1171-(11-2014)-US-EN
• 27. RM1233-(06-2009)-UK-EN
• 27.1. Hydraulic Plate
• 27.2. Safety Precautions Maintenance and Repair
• 27.3. General
• 27.4. Description and Operation
• 27.5. Hydraulic Oil Supply
• 27.6. Manifold, Section 1 of Hydraulic Plate
• 27.7. Main Control Valve, Section 2 of Hydraulic Plate
• 27.8. Description
• 27.9. Operation
• 27.10. Return Manifold, Section 3 of Hydraulic Plate
• 27.11. Brake Manifold, Section 4 of Hydraulic Plate
• 27.12. Cooling Circuit
• 27.13. Service Brake
• 27.14. Parking Brake
• 27.15. Flow Amplifier, Section 5 of Hydraulic Plate
• 27.16. Manifold, Section 1 of Hydraulic Plate
• 27.17. General
• 27.18. Valves and Pressure Switches
• 27.19. Main Control Valve, Section 2 of Hydraulic Plate
• 27.20. Disassemble
• 27.21. Auxiliary Section
• 27.22. Lift Section
• 27.23. Lift/Tilt Section
• 27.24. Clean and Inspect
• 27.25. Assemble
• 27.26. Auxiliary Section
• 27.27. Lift Section
• 27.28. Lift/Tilt Section
• 27.29. Install
• 27.30. Return Manifold, Section 3 of Hydraulic Plate
• 27.31. Disassemble
• 27.32. Clean and Inspect
• 27.33. Assemble
• 27.34. Install
• 27.35. Brake Manifold, Section 4 of Hydraulic Plate
• 27.36. Clean and Inspect
• 27.37. Install
• 27.38. Flow Amplifier, Section 5 of Hydraulic Plate
• 27.39. Hydraulic Hose Repair
• 27.40. Hydraulic Hose Identification
• 27.41. Torque Values
• 27.42. Measurements and Adjustments
• 27.43. Measurements
• 27.44. Adjustments
• 27.45. Troubleshooting
• 27.46. Table 1. Pilot Hoses
• 27.47. Table 2. Brake Hoses
• 27.48. Table 3. Auxiliary Hoses With Alternating P and T
• 27.49. Table 4. Steer Hoses
• 27.50. Table 5. Pressure Settings at 2100 RPM
• 28. RM1233-(06-2009)-US-EN
• 28.1. Hydraulic Plate
• 28.2. Safety Precautions Maintenance and Repair
• 28.3. General
• 28.4. Description and Operation
• 28.5. Hydraulic Oil Supply
• 28.6. Manifold, Section 1 of Hydraulic Plate
• 28.7. Main Control Valve, Section 2 of Hydraulic Plate
• 28.8. Description
• 28.9. Operation
• 28.10. Return Manifold, Section 3 of Hydraulic Plate
• 28.11. Brake Manifold, Section 4 of Hydraulic Plate
• 28.12. Cooling Circuit
• 28.13. Service Brake
• 28.14. Parking Brake
• 28.15. Flow Amplifier, Section 5 of Hydraulic Plate
• 28.16. Manifold, Section 1 of Hydraulic Plate
• 28.17. General
• 28.18. Valves and Pressure Switches
• 28.19. Main Control Valve, Section 2 of Hydraulic Plate
• 28.20. Disassemble
• 28.21. Auxiliary Section
• 28.22. Lift Section
• 28.23. Lift/Tilt Section
• 28.24. Clean and Inspect
• 28.25. Assemble
• 28.26. Auxiliary Section
• 28.27. Lift Section
• 28.28. Lift/Tilt Section
• 28.29. Install
• 28.30. Return Manifold, Section 3 of Hydraulic Plate
• 28.31. Disassemble
• 28.32. Clean and Inspect
• 28.33. Assemble
• 28.34. Install
• 28.35. Brake Manifold, Section 4 of Hydraulic Plate
• 28.36. Clean and Inspect
• 28.37. Install
• 28.38. Flow Amplifier, Section 5 of Hydraulic Plate
• 28.39. Hydraulic Hose Repair
• 28.40. Hydraulic Hose Identification
• 28.41. Torque Values
• 28.42. Measurements and Adjustments
• 28.43. Measurements
• 28.44. Adjustments
• 28.45. Troubleshooting
• 28.46. Table 1. Pilot Hoses
• 28.47. Table 2. Brake Hoses
• 28.48. Table 3. Auxiliary Hoses With Alternating P and T
• 28.49. Table 4. Steer Hoses
• 28.50. Table 5. Pressure Settings at 2100 RPM
• 29. RM1234-(07-2007)-UK-EN
• 29.1. Instrument Panel Indicators and Senders
• 29.2. Safety Precautions Maintenance and Repair
• 29.3. General
• 29.4. Description
• 29.5. General
• 29.6. Instrument Panel Meters, Indicators, and LCD Display
• 29.7. Connector
• 29.8. Seat Switch Logic
• 29.9. Central Warning Light Output
• 29.10. Buzzer Output
• 29.11. Instrument Panel Component Replacement
• 29.12. Instrument Panel
• 29.13. Replace
• 29.14. Sender Replacement
• 29.15. Fuel Level Sender
• 29.16. Pressure Sender
• 29.17. Temperature Sender
• 29.18. Low Coolant Sender
• 29.19. Vacuum Switch
• 29.20. Crankshaft Position Sensor
• 29.21. Table 1. Instrument Panel and Indicators
• 29.22. Table 2. Pin Description
• 29.23. Table 3. Sender Description
• 30. RM1234-(07-2007)-US-EN
• 30.1. Instrument Panel Indicators and Senders
• 30.2. Safety Precautions Maintenance and Repair
• 30.3. General
• 30.4. Description
• 30.5. General
• 30.6. Instrument Panel Meters, Indicators, and LCD Display
• 30.7. Connector
• 30.8. Seat Switch Logic
• 30.9. Central Warning Light Output
• 30.10. Buzzer Output
• 30.11. Instrument Panel Component Replacement
• 30.12. Instrument Panel
• 30.13. Replace
• 30.14. Sender Replacement
• 30.15. Fuel Level Sender
• 30.16. Pressure Sender
• 30.17. Temperature Sender
• 30.18. Low Coolant Sender
• 30.19. Vacuum Switch
• 30.20. Crankshaft Position Sensor
• 30.21. Table 1. Instrument Panel and Indicators
• 30.22. Table 2. Pin Description
• 30.23. Table 3. Sender Description
• 31. RM1236-(03-2007)-UK-EN
• 31.1. Diagrams
• 31.2. Safety Precautions Maintenance and Repair
• 32. RM1236-(03-2007)-US-EN
• 32.1. Diagrams
• 32.2. Safety Precautions Maintenance and Repair
• 33. RM1237-(06-2011)-UK-EN
• 33.1. Periodic Maintenance
• 33.2. Safety Precautions Maintenance and Repair
• 33.3. General
• 33.4. Serial Number Data
• 33.5. How to Move Disabled Lift Truck
• 33.6. How to Tow Lift Truck
• 33.7. How to Put Lift Truck on Blocks
• 33.8. How to Raise Drive Tires
• 33.9. How to Raise Steering Tires
• 33.10. How to Clean a Lift Truck
• 33.11. Maintenance Schedule
• 33.12. Spreader Maintenance
• 33.13. Maintenance Procedures Every 8 Hours or Daily
• 33.14. How to Make Checks With the Engine Stopped
• 33.15. Warning and Safety Labels
• 33.16. Wheels, Tires and Tire Pressure
• 33.17. Wheel Nuts
• 33.18. Mast, Carriage, and Attachments
• 33.19. Header Hose Assembly
• 33.20. Pre-Cleaner for Air Filter
• 33.21. Hydraulic Tank Breather
• 33.22. Fuel, Oil, or Coolant Leaks