Hyster H190HD2, H210HD2, H230HD2, H230HDS2, H250HD2, H280HD2 (K007) Parts Manual

Description

• Model List:
  • H190HD2, H210HD2, H230HD2, H230HDS2, H250HD2, H280HD2 (K007)

• 1. FLOORPLATES
• 2. HOODS AND COVERS
• 3. COUNTERWEIGHT WITH LIFTING EYES
• 4. COUNTERWEIGHT WITHOUT LIFTING EYES
• 5. LOAD BACKREST
• 6. SEAT ASSEMBLY SUSPENSION – WITH FABRIC COVER ( 3/2010)
• 7. SEAT ASSEMBLY SUSPENSION – WITH FABRIC COVER (3/2010 )
• 8. SEAT ASSEMBLY SUSPENSION – WITH VINYL COVER
• 9. SEAT ASSEMBLY MECHANICAL AND AIR SUSPENSION
• 10. SEAT SUSPENSION ASSEMBLY MECHANICAL
• 11. SEAT ASSEMBLY AIR SUSPENSION
• 12. SEAT ASSEMBLY MECHANICAL SUSPENSION
• 13. SEAT ASSEMBLY DELUXE SUSPENSION
• 14. SUSPENSION KIT ASSEMBLY
• 15. SEAT ASSEMBLY DELUXE HEATED
• 16. ARMREST ASSEMBLY
• 17. PIVOT ARM ASSEMBLY
• 18. HEATER HOSES TIER III ENGINE
• 19. HEATER HOSES TIER IV INTERIM ENGINE
• 20. AIR CONDITIONING HOSES AND COMPRESSOR TIER III ENGINE
• 21. AIR CONDITIONING HOSES AND COMPRESSOR TIER IV INTERIM ENGINE
• 22. AIR CONDITIONING HOSES AND COMPRESSOR TIER IV INTERIM ENGINE – ALTERNATE CONFIGURATION
• 23. CAB OPEN – PAGE 1 OF 2
• 24. CAB OPEN – PAGE 2 OF 2
• 25. CAB CLOSED – PAGE 1 OF 2
• 26. CAB CLOSED – PAGE 2 OF 2
• 27. CAB ATTACHING PARTS OPEN AND CLOSED CAB
• 28. FLOORMATS OPEN AND CLOSED CAB
• 29. CAB DOOR RIGHT HAND – CLOSED CAB
• 30. CAB DOOR LEFT HAND – CLOSED CAB
• 31. CAB WINDOWS INSTALLATION CLOSED CAB
• 32. CAB MAIN DOOR WINDOW RIGHT AND LEFT HAND
• 33. WINDOW WIPER SYSTEM WASHER BOTTLE KIT
• 34. WINDOW WIPER SYSTEM REAR AND ROOF WIPER KITS – AND FRONT WIPER OPTIONS
• 35. DASH ASSEMBLY CLOSED CAB
• 36. HEATER AND AIR DUCT CLOSED CAB WITHOUT AIRCO
• 37. AIR DUCT ASSEMBLY HEATER – CLOSED CAB WITHOUT AIRCO
• 38. HEATER ASSEMBLY CLOSED CAB WITHOUT AIRCO
• 39. HEATER SYSTEM CLOSED CAB WITHOUT AIRCO
• 40. AIR CONDITIONER FILTER AND COVER ASSEMBLY CLOSED CAB
• 41. AIR CONDITIONER SYSTEM CLOSED CAB WITH AIRCO
• 42. AIR DUCT ASSEMBLY AIR CONDITIONING – CLOSED CAB WITH AIRCO
• 43. AIR CONDITIONER ASSEMBLY CLOSED CAB WITH AIRCO ( 12/2012)
• 44. AIR CONDITIONER ASSEMBLY CLOSED CAB WITH AIRCO (12/2012 )
• 45. COMPRESSOR ASSEMBLY
• 46. AIR CONDITIONER SYSTEM CLIMATE CONTROL CAB
• 47. AIR CONDITIONER CLIMATE CONTROL CAB
• 48. CAB AND TILT CYLINDER MOUNTING
• 49. TILT PLATFORM ASSEMBLY
• 50. CAB TILT CYLINDER
• 51. CAB TILT PUMP ASSEMBLY
• 52. CAB TILT PUMP ELECTRIC
• 53. HAND PUMP
• 54. LABELS HYDRAULIC CONTROLS
• 55. LABELS MAIN – PAGE 1 OF 3
• 56. LABELS MAIN – PAGE 2 OF 3
• 57. LABELS MAIN – PAGE 3 OF 3
• 58. AIR CONDITIONER SYSTEM ASSEMBLY WITH TWO-FAN CONDENSER SYSTEM – MCC
• 59. CONDENSER SYSTEM TWO-FAN SYSTEM – MCC
• 60. CONDENSER CAB WITH AIRCO OR WITH CLIMATE CONTROL
• 61. RADIO CONSOLE AND ATTACHING PARTS CLOSED CAB ONLY
• 62. CLIMATE CONTROL SYSTEM
• 63. ENGINE ASSEMBLY – TIER III ENGINE
• 63.1. RADIATOR ASSEMBLY
• 63.2. COOLING
• 63.3. EXHAUST SYSTEM
• 63.4. ENGINE MOUNT
• 63.5. AIR COMPRESSOR MOUNTING
• 63.6. AIR HEATER STARTING AID
• 63.7. AIR TRANSFER CONNECTION
• 63.8. BELT TENSIONER
• 63.9. BREATHER
• 63.10. CAMSHAFT
• 63.11. CONNECTING RODS AND PISTONS
• 63.12. COOLANT HEATER STARTING AID
• 63.13. CRANKSHAFT AND BEARINGS
• 63.14. CYLINDER BLOCK
• 63.15. CYLINDER HEAD
• 63.16. ENGINE COOLANT VENT
• 63.17. EXHAUST MANIFOLD
• 63.18. EXHAUST OUTLET CONNECTION
• 63.19. FAN DRIVE AND MOUNTING
• 63.20. FAN SPACER
• 63.21. FLYWHEEL AND MOUNTING
• 63.22. FLYWHEEL HOUSING
• 63.23. FRONT GEAR COVER
• 63.24. HAND HOLE COVER
• 63.25. LIFTING BRACKETS
• 63.26. OIL COOLER
• 63.27. OIL FILTER
• 63.28. OIL LEVEL GAUGE
• 63.29. OIL PAN
• 63.30. OIL PUMP AND MOUNTING
• 63.31. PLUGS, CAB HEATER PLUMBING
• 63.32. PLUGS, TORQUE CONVERTER OIL COOLER
• 63.33. REAR GEAR HOUSING
• 63.34. ROCKER LEVERS
• 63.35. STARTER MOTOR AND MOUNTING
• 63.36. THERMOSTAT
• 63.37. TURBOCHARGER
• 63.38. TURBOCHARGER PLUMBING
• 63.39. VIBRATION DAMPER
• 63.40. VALVE COVER
• 63.41. VALVE TAPPETS
• 63.42. WATER INLET
• 63.43. WATER OUTLET CONNECTION
• 63.44. WATER PUMP
• 63.45. WATER PUMP DRIVE
• 64. ENGINE ASSEMBLY – TIER IV INTERIM ENGINE
• 64.1. RADIATOR ASSEMBLY
• 64.2. COOLING
• 64.3. EXHAUST SYSTEM
• 64.4. ENGINE ATTACHING PARTS
• 64.5. AIR HEATER STARTING AID
• 64.6. AUXILIARY PUMP MOUNTING
• 64.7. BELT TENSIONER
• 64.8. BREATHER
• 64.9. BREATHER PLUMBING
• 64.10. BREATHER MOUNTING
• 64.11. CAMSHAFT
• 64.12. CATALYTIC CONVERTER
• 64.13. CONNECTING RODS AND PISTONS
• 64.14. CRANKSHAFT AND BEARINGS
• 64.15. CYLINDER BLOCK
• 64.16. CYLINDER HEAD
• 64.17. ENGINE COOLANT VENT
• 64.18. ENGINE MOUNTS
• 64.19. EXHAUST MANIFOLD
• 64.20. EXHAUST OUTLET CONNECTION
• 64.21. EXHAUST RECIRCULATION
• 64.22. EXHAUST RECIRCULATION AIR PLUMBING
• 64.23. EXHAUST RECIRCULATION WATER INLET
• 64.24. FAN DRIVE
• 64.25. FLYWHEEL AND MOUNTING
• 64.26. FLYWHEEL HOUSING
• 64.27. FRONT GEAR COVER
• 64.28. HAND HOLE COVER
• 64.29. HEAT SHIELD
• 64.30. LIFTING BRACKETS
• 64.31. OIL COOLER
• 64.32. OIL FILTER
• 64.33. OIL LEVEL GAUGE
• 64.34. OIL PAN
• 64.35. OIL PUMP AND MOUNTING
• 64.36. PLUG, OIL FILLER
• 64.37. PLUGS, CAB HEATER PLUMBING
• 64.38. PLUGS, TORQUE CONVERTER OIL COOLER
• 64.39. REAR GEAR HOUSING
• 64.40. REAR GEAR TRAIN MOUNTING
• 64.41. ROCKER LEVERS
• 64.42. STARTER MOTOR AND MOUNTING
• 64.43. THERMOSTAT
• 64.44. TURBOCHARGER
• 64.45. TURBOCHARGER PLUMBING
• 64.46. VIBRATION DAMPER
• 64.47. VALVE COVER
• 64.48. VALVE TAPPETS
• 64.49. WATER INLET CONNECTION
• 64.50. WATER OUTLET CONNECTION
• 64.51. WATER PUMP
• 64.52. WATER PUMP DRIVE BELT
• 65. FUEL SYSTEM – TIER III ENGINE
• 65.1. AIR INTAKE SYSTEM
• 65.2. AIR FILTER ASSEMBLY
• 65.3. AIR INTAKE CONNECTION
• 65.4. AIR INTAKE MANIFOLD
• 65.5. THROTTLE AND INCHING SENSORS
• 65.6. THROTTLE PEDAL LINKAGE
• 65.7. MONOTROL PEDAL ASSEMBLY
• 65.8. FUEL FILTER
• 65.9. FUEL FILTER PLUMBING
• 65.10. FUEL INJECTION PUMP
• 65.11. FUEL INLET FITTING
• 65.12. FUEL PLUMBING
• 65.13. REMOTE FUEL FILTER
• 65.14. FUEL TANK
• 65.15. FUEL LINES
• 65.16. FUEL INJECTOR PLUMBING
• 65.17. FUEL INJECTORS
• 66. FUEL SYSTEM – TIER IV INTERIM ENGINE
• 66.1. AIR INTAKE SYSTEM PAGE 1 OF 2
• 66.2. AIR INTAKE SYSTEM PAGE 2 OF 2
• 66.3. AIR CLEANER AND MASS FLOW SENSOR
• 66.4. AIR FILTER ASSEMBLY
• 66.5. AIR INTAKE CONNECTION
• 66.6. AIR INTAKE MANIFOLD
• 66.7. AIR TRANSFER CONNECTION
• 66.8. THROTTLE AND INCHING SENSORS
• 66.9. THROTTLE PEDAL LINKAGE
• 66.10. MONOTROL PEDAL ASSEMBLY
• 66.11. FUEL INLET FITTING
• 66.12. DRAIN PLUG FUEL PUMP
• 66.13. FUEL FILTER AND ATTACHING PARTS
• 66.14. FUEL TANK
• 66.15. FUEL LINES
• 66.16. FUEL FILTER WITH WATER SEPARATOR
• 66.17. FUEL DRAIN PLUMBING
• 66.18. FUEL INJECTOR PLUMBING
• 66.19. FUEL FILTER PLUMBING
• 66.20. FUEL FILTER MOUNTING
• 66.21. FUEL PUMP
• 66.22. FUEL PLUMBING
• 66.23. FUEL INJECTORS
• 67. ELECTRICAL SYSTEM
• 67.1. ELECTRICAL SYSTEM TIER III ENGINE
• 67.2. ELECTRICAL SYSTEM TIER IV INTERIM ENGINE
• 67.3. BATTERY CABLES TIER III ENGINE
• 67.4. BATTERY CABLES TIER IV INTERIM ENGINE
• 67.5. TRANSMISSION CONTROLLER
• 67.6. INDICATOR DISPLAY AND CONTROLS
• 67.7. WIRE HARNESS ARMREST
• 67.8. WIRE HARNESS BACK-UP ALARM
• 67.9. WIRE HARNESS BRAKE TEMPERATURE
• 67.10. WIRE HARNESS CAB LIGHTS
• 67.11. WIRE HARNESS CAB REAR LIGHTS
• 67.12. WIRE HARNESS CAB SIDE CONSOLE, TIER III ENGINE – PAGE 1 OF 5 ( S/N K007E01669L)
• 67.13. WIRE HARNESS CAB SIDE CONSOLE, TIER III ENGINE – PAGE 2 OF 5 ( S/N K007E01669L)
• 67.14. WIRE HARNESS CAB SIDE CONSOLE, TIER III ENGINE – PAGE 3 OF 5 ( S/N K007E01669L)
• 67.15. WIRE HARNESS CAB SIDE CONSOLE, TIER III ENGINE – PAGE 4 OF 5 ( S/N K007E01669L)
• 67.16. WIRE HARNESS CAB SIDE CONSOLE, TIER III ENGINE – PAGE 5 OF 5 ( S/N K007E01669L)
• 67.17. RELAYS AND FUSES TIER III ENGINE ( S/N K007E01669L)
• 67.18. WIRE HARNESS CAB SIDE CONSOLE, TIER III ENGINE – PAGE 1 OF 2 (S/N K007E01670L )
• 67.19. WIRE HARNESS CAB SIDE CONSOLE, TIER III ENGINE – PAGE 2 OF 2 (S/N K007E01670L )
• 67.20. RELAYS AND FUSES TIER III ENGINE (S/N K007E01670L )
• 67.21. WIRE HARNESS CAB SIDE CONSOLE, TIER IV INTERIM ENGINE – PAGE 1 OF 5 ( S/N K007E01669L)
• 67.22. WIRE HARNESS CAB SIDE CONSOLE, TIER IV INTERIM ENGINE – PAGE 2 OF 5 ( S/N K007E01669L)
• 67.23. WIRE HARNESS CAB SIDE CONSOLE, TIER IV INTERIM ENGINE – PAGE 3 OF 5 ( S/N K007E01669L)
• 67.24. WIRE HARNESS CAB SIDE CONSOLE, TIER IV INTERIM ENGINE – PAGE 4 OF 5 ( S/N K007E01669L)
• 67.25. WIRE HARNESS CAB SIDE CONSOLE, TIER IV INTERIM ENGINE – PAGE 5 OF 5 ( S/N K007E01669L)
• 67.26. RELAYS AND FUSES TIER IV INTERIM ENGINE ( S/N K007E01669L)
• 67.27. WIRE HARNESS CAB SIDE CONSOLE, TIER IV INTERIM ENGINE – PAGE 1 OF 2 (S/N K007E01670L )
• 67.28. WIRE HARNESS CAB SIDE CONSOLE, TIER IV INTERIM ENGINE – PAGE 2 OF 2 (S/N K007E01670L )
• 67.29. RELAYS AND FUSES TIER IV INTERIM ENGINE (S/N K007E01670L )
• 67.30. WIRE HARNESS CAB TILT
• 67.31. WIRE HARNESS CAB UNDERFLOOR
• 67.32. WIRE HARNESS (CHASSIS) TIER III ENGINE – PAGE 1 OF 3 ( S/N K007E01669L)
• 67.33. WIRE HARNESS (CHASSIS) TIER III ENGINE – PAGE 2 OF 3 ( S/N K007E01669L)
• 67.34. WIRE HARNESS (CHASSIS) TIER III ENGINE – PAGE 3 OF 3 ( S/N K007E01669L)
• 67.35. WIRE HARNESS (CHASSIS) TIER III ENGINE – PAGE 1 OF 3 (S/N K007E01670L )
• 67.36. WIRE HARNESS (CHASSIS) TIER III ENGINE – PAGE 2 OF 3 (S/N K007E01670L )
• 67.37. WIRE HARNESS (CHASSIS) TIER III ENGINE – PAGE 3 OF 3 (S/N K007E01670L )
• 67.38. WIRE HARNESS (CHASSIS) TIER IV INTERIM ENGINE – PAGE 1 OF 4 ( S/N K007E01669L)
• 67.39. WIRE HARNESS (CHASSIS) TIER IV INTERIM ENGINE – PAGE 2 OF 4 ( S/N K007E01669L)
• 67.40. WIRE HARNESS (CHASSIS) TIER IV INTERIM ENGINE – PAGE 3 OF 4 ( S/N K007E01669L)
• 67.41. WIRE HARNESS (CHASSIS) TIER IV INTERIM ENGINE – PAGE 4 OF 4 ( S/N K007E01669L)
• 67.42. WIRE HARNESS (CHASSIS) TIER IV INTERIM ENGINE – PAGE 1 OF 3 (S/N K007E01670L )
• 67.43. WIRE HARNESS (CHASSIS) TIER IV INTERIM ENGINE – PAGE 2 OF 3 (S/N K007E01670L )
• 67.44. WIRE HARNESS (CHASSIS) TIER IV INTERIM ENGINE – PAGE 3 OF 3 (S/N K007E01670L )
• 67.45. WIRE HARNESS CLOSED CAB
• 67.46. WIRE HARNESS CLOSED CAB – ALTERNATE CONFIGURATION
• 67.47. WIRE HARNESS FRONT END
• 67.48. WIRE HARNESS FRONT LIGHTS
• 67.49. WIRE HARNESS MAST LIGHT EXTENSION – 5310MM LIFT HEIGHT AND HIGHER
• 67.50. WIRE HARNESS MAST WORK LIGHT
• 67.51. WIRE HARNESS OPEN CAB
• 67.52. WIRE HARNESS REAR WIPER EXTENSION – CLOSED CAB
• 67.53. WIRE HARNESS SIDE AND INDICATOR LIGHTS
• 67.54. WIRE HARNESS STEER COLUMN
• 67.55. WIRE HARNESS TAIL LIGHTS
• 67.56. WIRE HARNESS TWO STAGE LIMITED FREE-LIFT
• 67.57. WIRE HARNESS WASH PUMPS – CLOSED CAB
• 67.58. WIRE HARNESS AND SWITCH ASSEMBLY MONOTROL PEDAL
• 67.59. ELECTRIC HORN
• 67.60. CONTROL PANEL ASSEMBLY HEATER
• 67.61. CONTROL PANEL ASSEMBLY HEATER AND AIR CONDITIONER ( 12/2012)
• 67.62. CONTROL PANEL ASSEMBLY HEATER AND AIR CONDITIONER (12/2012 )
• 67.63. ALTERNATOR AND MOUNTING TIER III ENGINE
• 67.64. ENGINE CONTROL MODULE TIER III ENGINE
• 67.65. ENGINE CONTROL MODULE TIER IV INTERIM ENGINE
• 67.66. ETR MODULE WIRING TIER III ENGINE
• 67.67. ALTERNATOR AND MOUNTING TIER IV INTERIM ENGINE
• 67.68. LOCKOUT LEVER
• 67.69. LIGHT SWITCHES
• 67.70. ETR CONTROL MODULE WIRE HARNESS TIER IV INTERIM ENGINE
• 67.71. LIGHTS DIRECTIONAL AND MARKER
• 67.72. LIGHTS FRONT FENDER
• 67.73. LIGHTS REAR WORK
• 67.74. LIGHTS MAST WORK
• 67.75. LIGHTS STROBE, WITH CONDENSER
• 67.76. LIGHTS STROBE, WITHOUT CONDENSER
• 67.77. LIGHTS TAIL
• 67.78. LIGHTS WORK – HALOGEN
• 67.79. LIGHTS WORK – HID
• 67.80. CONTROL PANEL ASSEMBLY CLIMATE CONTROL
• 68. TRANSMISSION
• 68.1. TRANSMISSION MOUNTING AND HOSES QSB 4.5 ( S/N K007E01988M)
• 68.2. TRANSMISSION MOUNTING AND HOSES QSB 6.7 ( S/N K007E01988M)
• 68.3. TRANSMISSION MOUNTING AND HOSES QSB 4.5 (S/N K007E01989M )
• 68.4. TRANSMISSION MOUNTING AND HOSES QSB 6.7 (S/N K007E01989M )
• 68.5. CONVERTER
• 68.6. DRIVE TRAIN
• 68.7. PRESSURE OIL PUMP
• 68.8. POWER TAKE-OFF
• 68.9. ENGINE CONNECTION
• 68.10. TRANSMISSION HOUSING PAGE 1 OF 2
• 68.11. TRANSMISSION HOUSING PAGE 2 OF 2
• 68.12. PRESSURE FILTER
• 68.13. TRANSMISSION SENSORS
• 68.14. OIL DIPSTICK
• 68.15. FIRST SPEED CLUTCH ASSEMBLY
• 68.16. SECOND SPEED CLUTCH ASSEMBLY
• 68.17. THIRD SPEED CLUTCH ASSEMBLY
• 68.18. FORWARD CLUTCH ASSEMBLY
• 68.19. REVERSE CLUTCH ASSEMBLY
• 68.20. OUTPUT FLANGE
• 68.21. UNIVERSAL SHAFT
• 68.22. CONTROL VALVE PAGE 1 OF 4
• 68.23. CONTROL VALVE PAGE 2 OF 4
• 68.24. CONTROL VALVE PAGE 3 OF 4
• 68.25. CONTROL VALVE PAGE 4 OF 4
• 68.26. PRESSURE REGULATOR
• 69. Drive Axle
• 69.1. DRIVE AXLE HOUSING AND ATTACHING PARTS
• 69.2. DIFFERENTIAL AND CARRIER
• 69.3. HUB AND SHAFT ASSEMBLY 425 SERIES
• 69.4. HUB AND SHAFT ASSEMBLY 475 SERIES
• 69.5. PARK BRAKE ASSEMBLY
• 69.6. PARK BRAKE ASSEMBLY
• 69.7. BRAKE ASSEMBLY 425 SERIES DRIVE AXLE
• 69.8. BRAKE ASSEMBLY 475 SERIES DRIVE AXLE
• 69.9. DRIVE TIRES AND WHEELS MICHELIN XZM
• 69.10. DRIVE TIRES AND WHEELS TRELLEBORG T-900
• 69.11. DRIVE TIRES AND WHEELS TRELLEBORG – SOLID TIRE