Hyster H25-40XM, H40XMS (E001) Challenger Parts Manual

Description

• Model List:
  • H25-40XM, H40XMS (E001) Challenger

• 1. FRAME AND FLOORPLATES
• 2. OVERHEAD GUARD
• 3. SEAT FULL SUSPENSION – SHEET 1 OF 2
• 4. SEAT FULL SUSPENSION – SHEET 2 OF 2
• 5. SEAT NON-SUSPENSION
• 6. LOAD BACKREST EXTENSION
• 7. COUNTERWEIGHT
• 8. ENGINE COVER
• 9. ENGINE ASSEMBLY
• 9.1. CYLINDER HEAD AND COVER GASOLINE AND LPG
• 9.2. CYLINDER BLOCK GASOLINE AND LPG
• 9.3. OIL PAN AND TIMING GEAR COVER GASOLINE AND LPG
• 9.4. CRANKSHAFT AND PISTON GASOLINE AND LPG
• 9.5. CAMSHAFT AND VALVES GASOLINE AND LPG
• 9.6. MANIFOLD INTAKE AND EXHAUST – GASOLINE AND LPG
• 9.7. ELECTRICAL SYSTEM ENGINE – GASOLINE AND LPG
• 9.8. ELECTRICAL SYSTEM GASOLINE AND LPG – EPA COMPLIANT (S/N E001H02693B )
• 9.9. FUEL SYSTEM ENGINE – LPG
• 9.10. FUEL SYSTEM ENGINE – GASOLINE
• 9.11. ENGINE FUEL SYSTEM EPA COMPLIANT – LPG (S/N E001H02693B )
• 9.12. OIL PUMP AND FILTER GASOLINE AND LPG
• 9.13. COOLING SYSTEM GASOLINE AND LPG
• 9.14. RADIATOR AND HOSES GASOLINE AND LPG
• 9.15. ENGINE MOUNTS GASOLINE AND LPG
• 9.16. CYLINDER HEAD DIESEL
• 9.17. CYLINDER BLOCK DIESEL
• 9.18. OIL PAN AND TIMING GEAR COVER DIESEL
• 9.19. CRANKSHAFT AND PISTON DIESEL
• 9.20. CAMSHAFT AND VALVES DIESEL
• 9.21. MANIFOLD INTAKE AND EXHAUST – DIESEL
• 9.22. ELECTRICAL SYSTEM ENGINE – DIESEL
• 9.23. OIL PUMP AND FILTER DIESEL
• 9.24. COOLING SYSTEM DIESEL
• 9.25. RADIATOR AND HOSES DIESEL
• 9.26. ENGINE MOUNTS DIESEL
• 9.27. EXHAUST GASOLINE AND LPG – STANDARD
• 9.28. EXHAUST STANDARD DIESEL – TYPE DS
• 9.29. EXHAUST TYPE GS AND LPS
• 9.30. EXHAUST OVERHEAD – GASOLINE AND LPG
• 9.31. EXHAUST OVERHEAD – DIESEL
• 9.32. EXHAUST LOW EMISSIONS – LPG AND LPS
• 10. FUEL SYSTEM
• 10.1. THROTTLE ASSEMBLY
• 10.2. MONOTROL PEDAL
• 10.3. THROTTLE LINKAGE GASOLINE
• 10.4. THROTTLE LINKAGE LPG
• 10.5. THROTTLE LINKAGE DIESEL
• 10.6. CARBURETOR GASOLINE
• 10.7. GOVERNOR GASOLINE AND LPG
• 10.8. AIR INTAKE AND FILTER GASOLINE
• 10.9. AIR INTAKE AND FILTER LPG
• 10.10. AIR INTAKE AND FILTER DIESEL
• 10.11. FUEL SYSTEM LOW EMISSIONS – LPG
• 10.12. FUEL SYSTEM EPA COMPLIANT – LPG (S/N E001H02693B )
• 10.13. CARBURETOR LPG OPEN LOOP
• 10.14. REGULATOR LPG OPEN LOOP
• 10.15. CARBURETOR LPG CLOSED LOOP
• 10.16. REGULATOR LPG CLOSED LOOP
• 10.17. FUEL SYSTEM DIESEL
• 10.18. NOZZLE HOLDER DIESEL
• 10.19. FUEL FILTER DIESEL
• 10.20. FUEL INJECTION PUMP DIESEL
• 10.21. FUEL TANK GASOLINE
• 10.22. FUEL TANK LPG
• 10.23. FUEL TANK DIESEL
• 11. ELECTRICAL SYSTEM
• 11.1. ELECTRICAL SYSTEM CHASSIS – GASOLINE AND LPG
• 11.2. ELECTRICAL SYSTEM CHASSIS – DIESEL
• 11.3. ELECTRICAL COWL
• 11.4. CONTROL UNIT ENGINE – LOW EMISSIONS LPG
• 11.5. TAIL LIGHTS
• 11.6. LIGHTS, LED BACK-UP AND BRAKE
• 11.7. BATTERY
• 11.8. INSTRUMENT CLUSTER
• 11.9. INSTRUMENT CLUSTER
• 11.10. LEVER FORWARD AND REVERSE
• 11.11. WIRE HARNESS COWL
• 11.12. WIRE HARNESS CLUSTER PANEL
• 11.13. WIRE HARNESS CLUSTER POWER
• 11.14. WIRE HARNESS FORWARD AND REVERSE
• 11.15. WIRE HARNESS MONOTROL
• 11.16. WIRE HARNESS SEAT SWITCH
• 11.17. WIRE HARNESS ENGINE – GASOLINE AND LPG
• 11.18. WIRE HARNESS ENGINE – TYPE GS AND LPS
• 11.19. WIRE HARNESS ENGINE – LOW EMISSIONS LPG
• 11.20. WIRE HARNESS ENGINE – TYPE LPS WITH LOW EMISSIONS
• 11.21. ALTERNATOR GASOLINE AND LPG – STANDARD
• 11.22. WIRE HARNESS LPG
• 11.23. WIRE HARNESS CHASSIS – DIESEL
• 11.24. WIRE HARNESS CHASSIS – TYPE DS
• 11.25. WIRE HARNESS TAILLIGHT ( S/N E001H02949B)
• 11.26. WIRE HARNESS REAR LIGHTS (S/N E001H02950B )
• 11.27. DISTRIBUTOR GASOLINE AND LPG
• 11.28. STARTER GASOLINE AND LPG
• 11.29. STARTER DIESEL AND DS
• 11.30. ALTERNATOR TYPES GS, LPS, AND DS
• 12. TRANSMISSION
• 12.1. TORQUE CONVERTER
• 12.2. GEAR PUMP
• 12.3. SOLENOID VALVE
• 12.4. TRANSMISSION HOUSING
• 12.5. TRANSMISSION GEARS
• 12.6. TRANSMISSION HYDRAULIC LINES
• 12.7. CLUTCH HYDRAULIC
• 12.8. VALVE CONTROL
• 12.9. DIFFERENTIAL
• 12.10. DRIVE AXLE
• 12.11. END PLATE
• 13. STEERING SYSTEM
• 13.1. STEERING PUMP
• 13.2. STEERING AXLE
• 13.3. STEERING CYLINDER
• 13.4. STEERING COLUMN
• 14. BRAKE SYSTEM
• 14.1. BRAKE LINES
• 14.2. BRAKE ASSEMBLY
• 14.3. PARK BRAKE LEVER
• 14.4. MASTER CYLINDER
• 14.5. BRAKE LINKAGE
• 15. HYDRAULIC SYSTEM
• 15.1. HYDRAULICS
• 15.2. HYDRAULIC GEAR PUMP GASOLINE, LPG AND DIESEL
• 15.3. HYDRAULIC GEAR PUMP DRIVE GASOLINE AND LPG
• 15.4. VALVE ATTACHING PARTS THREE FUNCTION
• 15.5. VALVE CONTROL – SINGLE RELIEF THREE FUNCTION
• 15.6. VALVE ATTACHING PARTS FOUR FUNCTION
• 15.7. VALVE CONTROL – SINGLE RELIEF FOUR FUNCTION
• 15.8. CONNECTING HOSES
• 15.9. TILT CYLINDER 6 FORWARD TILT/6 BACKWARD TILT
• 15.10. TILT CYLINDER 6 FORWARD TILT/10 BACKWARD TILT
• 15.11. TILT CYLINDER 10 FORWARD TILT/6 BACKWARD TILT
• 16. Mast-Two Stage Limited Free-Lift
• 16.1. OUTER MAST TWO STAGE LIMITED FREE-LIFT
• 16.2. INNER MAST TWO STAGE LIMITED FREE-LIFT
• 16.3. MAIN LIFT TWO STAGE LIMITED FREE-LIFT
• 16.4. LIFT CYLINDER LEFT HAND – TWO STAGE LIMITED FREE-LIFT
• 16.5. LIFT CYLINDER RIGHT HAND – TWO STAGE LIMITED FREE-LIFT
• 16.6. CARRIAGE TWO STAGE LIMITED FREE-LIFT
• 16.7. MAST INSTALLATION TWO STAGE LIMITED FREE-LIFT
• 16.8. HEADER HOSE THREE AND FOUR FUNCTION – TWO STAGE LIMITED FREE-LIFT
• 16.9. FORKS PALLET 1.50 IN. X 4.00 IN. – TWO STAGE LIMITED FREE-LIFT
• 16.10. FORKS POLISHED AND TAPERED 1.50 IN. X 4.00 IN. – TWO STAGE LIMITED FREE-LIFT
• 17. Mast-Two Stage Full Free-Lift
• 17.1. OUTER MAST TWO STAGE FULL FREE-LIFT
• 17.2. INNER MAST TWO STAGE FULL FREE-LIFT
• 17.3. MAIN LIFT TWO STAGE FULL FREE-LIFT
• 17.4. FREE-LIFT TWO STAGE FULL FREE-LIFT
• 17.5. MAIN LIFT CYLINDER LEFT HAND – TWO STAGE FULL FREE-LIFT ( S/N A558L03214)
• 17.6. MAIN LIFT CYLINDER LEFT HAND – TWO STAGE FULL FREE-LIFT (S/N A558L03215 )
• 17.7. MAIN LIFT CYLINDER RIGHT HAND – TWO STAGE FULL FREE-LIFT ( S/N A558L03214)
• 17.8. MAIN LIFT CYLINDER RIGHT HAND – TWO STAGE FULL FREE-LIFT (S/N A558L03215 )
• 17.9. FREE-LIFT CYLINDER TWO STAGE FULL FREE-LIFT
• 17.10. CARRIAGE TWO STAGE FULL FREE-LIFT
• 17.11. MAST INSTALLATION TWO STAGE FULL FREE-LIFT
• 17.12. HEADER HOSE THREE FUNCTION – TWO STAGE FULL FREE-LIFT
• 17.13. HEADER HOSE FOUR FUNCTION – TWO STAGE FULL FREE-LIFT
• 17.14. FORKS PALLET 1.50 IN. X 4.00 IN. – TWO STAGE FULL FREE-LIFT
• 17.15. FORKS POLISHED AND TAPERED 1.50 IN. X 4.00 IN. – TWO STAGE FULL FREE-LIFT
• 18. Mast-Three Stage Full Free-Lift
• 18.1. OUTER MAST THREE STAGE FULL FREE-LIFT
• 18.2. INTERMEDIATE MAST THREE STAGE FULL FREE-LIFT
• 18.3. INNER MAST THREE STAGE FULL FREE-LIFT
• 18.4. MAIN LIFT THREE STAGE FULL FREE-LIFT
• 18.5. FREE-LIFT THREE STAGE FULL FREE-LIFT
• 18.6. MAIN LIFT CYLINDER LEFT HAND – THREE STAGE FULL FREE-LIFT
• 18.7. MAIN LIFT CYLINDER RIGHT HAND – THREE STAGE FULL FREE-LIFT
• 18.8. FREE-LIFT CYLINDER THREE STAGE FULL FREE-LIFT
• 18.9. CARRIAGE THREE STAGE FULL FREE-LIFT
• 18.10. MAST INSTALLATION THREE STAGE FULL FREE-LIFT
• 18.11. HEADER HOSE THREE AND FOUR FUNCTION – THREE STAGE FULL FREE-LIFT
• 18.12. FORKS PALLET 1.50 IN. X 4.00 IN. – THREE STAGE FULL FREE-LIFT
• 18.13. FORKS POLISHED AND TAPERED 1.50 IN. X 4.00 IN. – THREE STAGE FULL FREE-LIFT
• 19. OPTIONS
• 19.1. SIDE-SHIFT CYLINDER
• 19.2. SIDE-SHIFT CARRIAGE
• 19.3. INTEGRAL SIDE-SHIFT CARRIAGE TWO STAGE LIMITED FREE-LIFT
• 19.4. INTEGRAL SIDE-SHIFT CARRIAGE TWO AND THREE STAGE FULL FREE-LIFT
• 19.5. INTEGRAL SIDE-SHIFT CYLINDER
• 19.6. INTEGRAL SIDE-SHIFT HYDRAULIC HOSES TWO STAGE LIMITED FREE-LIFT
• 19.7. INTEGRAL SIDE-SHIFT HYDRAULIC HOSES TWO AND THREE STAGE FULL FREE-LIFT
• 19.8. AUXILIARY TUBES TWO STAGE LIMITED FREE-LIFT – THREE FUNCTION GROUP
• 19.9. AUXILIARY TUBES TWO AND THREE STAGE FULL FREE-LIFT
• 19.10. WHEEL AND TIRE DRIVE – STANDARD RIM
• 19.11. DRIVE WHEEL AND TIRE SPLIT RIM
• 19.12. WHEEL AND TIRE STEERING – STANDARD RIM
• 19.13. WHEEL AND TIRE STEERING – STANDARD TREAD 35 IN.
• 19.14. LIFTING EYE
• 19.15. LIGHTS DRIVE LIGHTS AND REAR
• 19.16. BACK-UP ALARM
• 20. FIELD CONVERSION KITS
• 20.1. LIGHT CONVERSION KITS
• 20.2. DRIVE TIRE AND FENDER CONVERSION KITS
• 20.3. HYDRAULIC CONTROL VALVE CONVERSION
• 20.4. DIRECTIONAL CONTROL CONVERSION
• 20.5. MIRROR CONVERSION KITS
• 20.6. AUDIBLE ALARM CONVERSION KITS
• 20.7. MAST TILT CONVERSION KITS
• 20.8. AUXILIARY TUBE EXTENSION KIT
• 20.9. HEADER HOSE CONVERSION KITS TWO STAGE LIMITED FREE-LIFT
• 20.10. HEADER HOSE CONVERSION KITS TWO STAGE FULL FREE-LIFT
• 20.11. HEADER HOSE CONVERSION KITS THREE STAGE FULL FREE-LIFT
• 20.12. FORK ASSEMBLY KITS
• 21. NUMERICAL INDEX