Hyster H30-35FT, H40FTS (G001) Parts Manual

Description

• Model List:
  • H30-35FT, H40FTS (G001)

• 1. COUNTERWEIGHT
• 2. OVERHEAD GUARD
• 3. SEAT NON SUSPENSION – WITH MANUAL HYDRAULIC CONTROLS
• 4. SEAT SEMI SUSPENSION – WITH MANUAL HYDRAULIC CONTROLS
• 5. SEAT SEMI SUSPENSION – WITH ELECTRO-HYDRAULIC CONTROLS
• 6. SEAT (FULL SUSPENSION) MANUAL AND ELECTRO-HYDRAULIC SWIVEL AND NON SWIVEL – SHEET 1 OF 4
• 7. SEAT (FULL SUSPENSION) SERVICE KITS FOR NON SWIVEL AND SWIVEL – SHEET 2 OF 4
• 8. SEAT (FULL SUSPENSION) RECLINER AND DAMPER KITS – SHEET 3 OF 4
• 9. SEAT (FULL SUSPENSION ATTACHING PARTS) NOT INCLUDED WITH SEAT – SHEET 4 OF 4 WITH MANUAL HYDRAULICS
• 10. SEAT (FULL SUSPENSION ATTACHING PARTS) NOT INCLUDED WITH SEAT – SHEET 4 OF 4 WITH ELECTRO-HYDRAULICS
• 11. SEAT SCISSORS HEAVY DUTY – SWIVEL AND NON-SWIVEL SEATS
• 12. ARMREST ASSEMBLY MINI-LEVER MODULES – SEMI-SUSPENSION SEAT WITH HIP RESTRAINTS
• 13. ARMREST ASSEMBLY MINI-LEVER MODULES – FULL SUSPENSION SEAT
• 14. FLOORPLATES AND COVERS
• 15. RADIATOR COVER
• 16. FENDER EXTENSIONS AND MUD GUARDS
• 17. COWL MOUNTING
• 18. LOAD BACKREST EXTENSION
• 19. LABELS EXTERIOR
• 20. LABELS INTERIOR
• 21. MINI LEVER MODULE LABELS HYDRAULIC CONTROL FUNCTIONS
• 22. ELECTRONIC LEVER LABELS AUXILIARY SINGLE FUNCTION
• 23. ELECTRONIC LEVER LABELS AUXILIARY DUAL FUNCTION
• 24. LABELS HYDRAULIC CONTROL LABELS – CONTROL LEVER
• 25. ENGINE ASSEMBLY – DIESEL
• 25.1. COOLING SYSTEM YANMAR DIESEL
• 25.2. OVERHEAD EXHAUST YANMAR DIESEL
• 25.3. COUNTERWEIGHT EXHAUST YANMAR DIESEL
• 25.4. FLYWHEEL AND HOUSING YANMAR DIESEL
• 25.5. ENGINE MOUNTING YANMAR DIESEL
• 25.6. FAN ASSEMBLY
• 25.7. INTAKE AND EXHAUST MANIFOLD YANMAR DIESEL
• 25.8. GEAR HOUSING YANMAR DIESEL
• 25.9. OIL PAN YANMAR DIESEL
• 25.10. CYLINDER HEAD YANMAR DIESEL
• 25.11. CAMSHAFT AND DRIVE GEAR YANMAR DIESEL
• 25.12. CRANKSHAFT AND PISTONS YANMAR DIESEL
• 25.13. CYLINDER BLOCK YANMAR DIESEL
• 25.14. WATER PUMP YANMAR DIESEL
• 25.15. WATER PUMP ASSEMBY – YANMAR
• 25.16. LUBRICATION SYSTEM YANMAR DIESEL
• 26. ENGINE ASSEMBLY-PSI
• 26.1. COOLING SYSTEM 2.0L PSI ENGINE
• 26.2. RADIATOR ASSEMBLY PSI 2.0L
• 26.3. EXHAUST SYSTEM OVERHEAD EXHAUST WITH CATALYTIC CONVERTER – PSI ENGINE
• 26.4. EXHAUST SYSTEM COUNTERWEIGHT EXHAUST WITH CATALYTIC CONVERTER – PSI ENGINE
• 26.5. ENGINE MOUNTING PSI ENGINE
• 26.6. PUMP MOUNT BRACKET
• 26.7. AUXILIARY DRIVE PSI 2.0L
• 26.8. FLEXPLATE INTERFACE PSI 2.0L
• 26.9. IGNITION COIL PSI ENGINE
• 26.10. STARTER PSI ENGINE
• 26.11. ENGINE ELECTRICAL SYSTEM PSI ENGINE
• 26.12. MIXER/EPR AND PCV AIR HOSES PSI ENGINE
• 26.13. THROTTLE BODY PSI ENGINE
• 26.14. LOCK-OFF VALVE PSI ENGINE
• 26.15. FUEL REGULATING SYSTEM PSI ENGINE
• 26.16. ECM MOUNT PSI ENGINE
• 26.17. DIPSTICK PSI ENGINE
• 26.18. EXHAUST ADAPTER PSI ENGINE
• 26.19. WATER OUTLET PSI ENGINE
• 26.20. THERMOSTAT COVER PSI ENGINE
• 26.21. THERMOSTAT AND HOUSING PSI ENGINE
• 26.22. WATER BYPASS OUTLET PSI ENGINE
• 26.23. INTAKE MANIFOLD PSI ENGINE
• 26.24. EXHAUST MANIFOLD PSI ENGINE
• 26.25. ENGINE VALVE COVER PSI ENGINE
• 26.26. CYLINDER HEAD PSI ENGINE
• 26.27. CYLINDER BLOCK PSI ENGINE
• 26.28. FRONT COVER AND OIL PAN PSI ENGINE
• 26.29. PISTON AND CRANKSHAFT PSI ENGINE
• 26.30. CAMSHAFT AND VALVES PSI ENGINE
• 26.31. TENSIONER AND TIIMING BELT PSI ENGINE
• 26.32. OIL PUMP AND ATTACHING PARTS PSI ENGINE
• 26.33. REMOTE OIL FILTER AND ADAPTER PSI ENGINE
• 26.34. REMOTE OIL FILTER ADAPTER TO PRESSURE SENSOR
• 26.35. WATER PUMP PSI ENGINE
• 26.36. EXCLUDER SHIELD PSI
• 27. FUEL SYSTEM – DIESEL
• 27.1. AIR INTAKE SYSTEM YANMAR DIESEL
• 27.2. AIR INTAKE SYSTEM AIR FILTER ASSEMBLY – YANMAR DIESEL
• 27.3. AIR INTAKE SYSTEM PRE-CLEANER AND DUCT
• 27.4. FUEL SYSTEM YANMAR DIESEL
• 27.5. FUEL INJECTION YANMAR DIESEL
• 27.6. FUEL FILTER YANMAR DIESEL
• 27.7. THROTTLE CABLE MECHANICAL THROTTLE – YANMAR DIESEL
• 27.8. ELECTRONIC THROTTLE LINKAGE YANMAR DIESEL
• 27.9. THROTTLE PEDAL ASSEMBLY AND ATTACHING PARTS STANDARD PEDAL
• 27.10. THROTTLE PEDAL ASSEMBLY AND ATTACHING PARTS MONOTROL PEDAL
• 28. FUEL SYSTEM-LPG
• 28.1. AIR INTAKE SYSTEM PSI
• 28.2. AIR INTAKE SYSTEM PRE-CLEANER AND DUCT
• 28.3. AIR INTAKE SYSTEM AIR FILTER ASSEMBLY
• 28.4. LPG TANK BRACKET SWING OUT
• 28.5. LPG TANK BRACKET SWING OUT, DROP DOWN
• 28.6. LPG BRACKET ASSEMBLY SWING OUT DROP DOWN WITH TWIN STEEL STRAPS – MFG OPTION
• 28.7. FUEL SYSTEM PSI LPG – WITHOUT LOW FUEL SENSOR
• 28.8. FUEL SYSTEM PSI LPG – WITH LOW FUEL SENSOR
• 28.9. THROTTLE PEDAL ASSEMBLY AND ATTACHING PARTS STANDARD PEDAL
• 28.10. THROTTLE PEDAL ASSEMBLY AND ATTACHING PARTS MONOTROL PEDAL
• 29. ELECTRICAL SYSTEM
• 29.1. ELECTRICAL SYSTEM RH CHASSIS
• 29.2. ENGINE ELECTRICAL SYSTEM YANMAR DIESEL
• 29.3. ALTERNATOR AND MOUNTING YANMAR DIESEL
• 29.4. ENGINE ELECTRICAL SYSTEM 2.0L LPG – PSI
• 29.5. COWL ELECTRICAL MANUAL HYDRAULIC – WITH OPERATOR PRESENCE SYSTEM
• 29.6. COWL ELECTRICAL ELECTRO-HYDRAULIC
• 29.7. BATTERY DISCONNECT 2.0L LPS – PSI
• 29.8. BATTERY DISCONNECT SWITCH HARNESS ASSY SAFETY OPTION – PSI AND KUBOTA
• 29.9. IMPACT SENSOR
• 29.10. INSTRUMENT CLUSTER
• 29.11. MINI-LEVER CONTROLS WITH ARMREST – THREE FUNCTION ( 2/2019)
• 29.12. MINI-LEVER CONTROLS THREE FUNCTION – WITHOUT RTST (2/2019 )
• 29.13. MINI-LEVER CONTROLS THREE FUNCTION – WITH RTST (2/2019 )
• 29.14. MINI-LEVER CONTROLS WITH ARMREST – FOUR FUNCTION ( 2/2019)
• 29.15. MINI-LEVER CONTROLS FOUR FUNCTION – WITHOUT RTST (2/2019 )
• 29.16. MINI-LEVER CONTROLS FOUR FUNCTION – WITH RTST (2/2019 )
• 29.17. LOAD WEIGH ELECTRICAL
• 29.18. MAST ELECTRICAL TILT SENSOR
• 29.19. POWER DISTRIBUTION MODULE
• 29.20. REMOTE KEY SWITCH
• 29.21. SEAT BELT SWITCH ADAPTER
• 29.22. TRANSMISSION ELECTRICAL SINGLE SPEED
• 29.23. LIGHTS WORK, REAR DRIVE, AND BRAKE/TAIL
• 29.24. WIRE HARNESS ALTERNATOR – DIESEL
• 29.25. WIRE HARNESS ALTERNATOR TO BATTERY DISCONNECT SWITCH – PSI SAFETY OPTION
• 29.26. WIRE HARNESS COWL WITH MONOTROL PEDAL – WITH RETURN TO SET TILT
• 29.27. WIRE HARNESS COWL WITH FORWARD/REVERSE LEVER – WITHOUT RETURN TO SET TILT
• 29.28. WIRE HARNESS COWL WITH FORWARD/REVERSE LEVER – WITH HYDRAULIC PUMP SOLENOID
• 29.29. WIRE HARNESS COWL WITH MONOTROL PEDAL – WITH HYDRAULIC PUMP SOLENOID
• 29.30. WIRE HARNESS ELECTRONIC CONTROL VALVE – THREE FUNCTION
• 29.31. WIRE HARNESS ELECTRONIC CONTROL VALVE – FOUR FUNCTION
• 29.32. WIRE HARNESS ENGINE – PSI 2.0L LPG
• 29.33. WIRE HARNESS ENGINE – YANMAR 2.6L DIESEL
• 29.34. WIRE HARNESS LIGHTS
• 29.35. WIRE HARNESS RH CHASSIS – YANMAR 2.6L DIESEL
• 29.36. WIRE HARNESS RH CHASSIS WITH SEAT BELT SEQUENCE MODULE – YANMAR 2.6L DIESEL
• 29.37. WIRE HARNESS RH CHASSIS – PSI
• 29.38. WIRE HARNESS RH CHASSIS WITH SEAT BELT SEQUENCE MODULE – PSI
• 29.39. WIRE HARNESS TRANSMISSION – SINGLE SPEED
• 30. TRANSMISSION
• 30.1. TRANSMISSION MOUNTING
• 30.2. TRANSMISSION COOLING YANMAR DIESEL
• 30.3. TRANSMISSION COOLING PSI LPG
• 30.4. TORQUE CONVERTER
• 30.5. TRANSMISSION HOUSING AND ASSEMBLY SINGLE SPEED – ALUMINUM CHAIN DRIVE
• 30.6. TORQUE CONVERTER HOUSING AND ATTACHING PARTS SINGLE SPEED – ALUMINUM CHAIN DRIVE
• 30.7. STATOR SUPPORT HOUSING
• 30.8. INPUT/FORWARD CLUTCH SINGLE SPEED TRANSMISSION
• 30.9. COUNTER/REVERSE CLUTCH SINGLE SPEED TRANSMISSION
• 30.10. CHARGE PUMP ASSEMBLY
• 31. Drive Axle
• 31.1. DRIVE AXLE AND ATTACHING PARTS
• 31.2. DRIVE AXLE SHEET 1 OF 3
• 31.3. DRIVE AXLE SHEET 2 OF 3
• 31.4. DRIVE AXLE SHEET 3 OF 3
• 31.5. DRIVE TIRES AND WHEELS
• 31.6. DRIVE TIRES AND WHEELS TWO-PIECE WHEEL
• 32. STEERING SYSTEM
• 32.1. STEERING SYSTEM
• 32.2. STEERING COLUMN AND ATTACHING PARTS LPG – NON-ISOLATED
• 32.3. STEERING COLUMN ASSEMBLY LPG – NON-ISOLATED
• 32.4. STEERING COLUMN AND ATTACHING PARTS DIESEL – ISOLATED
• 32.5. STEERING COLUMN ASSEMBLY DIESEL – ISOLATED
• 32.6. STEERING CONTROL UNIT
• 32.7. STEERING AXLE
• 32.8. STEERING CYLINDER
• 32.9. STEER TIRES AND WHEELS PNEUMATIC RADIAL – TRELLEBORG
• 32.10. STEER TIRES AND WHEELS PNEUMATIC SOLID – MONARCH
• 33. BRAKE SYSTEM
• 33.1. BRAKE LINKAGE SINGLE PEDAL
• 33.2. BRAKE LINKAGE DUAL PEDAL
• 33.3. MASTER CYLINDER
• 33.4. BRAKE ASSEMBLY
• 33.5. PARK BRAKE
• 34. HYDRAULIC SYSTEM
• 34.1. HYDRAULIC SUPPLY AND RETURN
• 34.2. HYDRAULIC FILTER
• 34.3. GEAR PUMP ASSEMBLY CHAIN DRIVE OPTION
• 34.4. TILT/HOIST AND AUXILIARY HOSES
• 34.5. HAND LEVERS THREE FUNCTION – WITHOUT DETENTED LEVERS ( 3/2019)
• 34.6. HAND LEVERS THREE FUNCTION – WITHOUT DETENTED LEVERS (3/2019 )
• 34.7. HAND LEVERS THREE FUNCTION – WITH DETENTED LEVERS ( 3/2019)
• 34.8. HAND LEVERS THREE FUNCTION – WITH DETENTED LEVERS (3/2019 )
• 34.9. HAND LEVERS FOUR FUNCTION – WITHOUT DETENTED LEVERS ( 3/2019)
• 34.10. HAND LEVERS FOUR FUNCTION – WITHOUT DETENTED LEVERS (3/2019 )
• 34.11. HAND LEVERS FOUR FUNCTION – WITH DETENTED LEVERS ( 3/2019)
• 34.12. HAND LEVERS FOUR FUNCTION – WITH DETENTED LEVERS (3/2019 )
• 34.13. CONTROL VALVE LOCKOUT GROUP MANUAL CONTROL VALVE
• 34.14. CONTROL VALVE ASSEMBLY MANUAL HYDRAULIC – THREE AND FOUR FUNCTION
• 34.15. VALVE ASSEMBLY, LIFT AND TILT MANUAL HYDRAULIC – THREE AND FOUR FUNCTION
• 34.16. VALVE ASSEMBLY, AUXILIARY SECTIONS MANUAL HYDRAULIC – THREE AND FOUR FUNCTION
• 34.17. VALVE ASSEMBLY, OUTLET SECTION MANUAL HYDRAULIC – THREE AND FOUR FUNCTION
• 34.18. MANUAL VALVE ANTI STALL GROUP
• 34.19. CONTROL VALVE ASSEMBLY ELECTRO-HYDRAULIC – THREE AND FOUR FUNCTION
• 34.20. VALVE ASSEMBLY, INLET SECTION ELECTRO-HYDRAULIC – THREE AND FOUR FUNCTION
• 34.21. VALVE ASSEMBLY, HOIST AND LOWER ELECTRO HYDRAULIC POPPET VALVE – THREE AND FOUR FUNCTION
• 34.22. VALVE ASSEMBLY, TILT SECTION ELECTRO-HYDRAULIC – THREE AND FOUR FUNCTION
• 34.23. VALVE ASSEMBLY, AUXILIARY ONE SECTION ELECTRO-HYDRAULIC – THREE AND FOUR FUNCTION
• 34.24. VALVE ASSEMBLY, AUXILIARY TWO SECTION ELECTRO-HYDRAULIC – FOUR FUNCTION
• 34.25. ELECTRONIC VALVE OUTLET SECTION WITH DIESEL ENGINE
• 34.26. ELECTRONIC VALVE OUTLET SECTION WITH GASOLINE AND LPG ENGINES
• 34.27. MAST INSTALLATION
• 34.28. TILT CYLINDERS RIGHT HAND
• 34.29. TILT CYLINDERS LEFT HAND
• 35. Mast-Two Stage Limited Free-Lift
• 35.1. OUTER MAST TWO STAGE LIMITED FREE-LIFT
• 35.2. INNER MAST TWO STAGE LIMITED FREE-LIFT
• 35.3. MAIN LIFT TWO STAGE LIMITED FREE-LIFT
• 35.4. MAIN LIFT CYLINDER RIGHT HAND – TWO STAGE LIMITED FREE-LIFT
• 35.5. MAIN LIFT CYLINDER LEFT HAND – TWO STAGE LIMITED FREE-LIFT
• 35.6. HEADER HOSES TWO STAGE LIMITED FREE-LIFT
• 35.7. CARRIAGE TWO STAGE LIMITED FREE-LIFT
• 36. Mast-Two Stage Full Free-Lift
• 36.1. OUTER MAST TWO STAGE FULL FREE-LIFT
• 36.2. INNER MAST TWO STAGE FULL FREE-LIFT
• 36.3. MAIN LIFT TWO STAGE FULL FREE-LIFT
• 36.4. FREE-LIFT TWO STAGE FULL FREE-LIFT
• 36.5. MAIN LIFT CYLINDER RIGHT HAND – TWO STAGE FULL FREE-LIFT
• 36.6. MAIN LIFT CYLINDER LEFT HAND – TWO STAGE FULL FREE-LIFT
• 36.7. FREE-LIFT CYLINDER TWO STAGE FULL FREE-LIFT
• 36.8. CARRIAGE TWO STAGE FULL FREE-LIFT
• 36.9. HEADER HOSE TWO STAGE FULL FREE- LIFT
• 37. Mast-Three Stage Full Free-Lift
• 37.1. OUTER MAST THREE STAGE FULL FREE-LIFT
• 37.2. INTERMEDIATE MAST THREE STAGE FULL FREE-LIFT
• 37.3. INNER MAST THREE STAGE FULL FREE-LIFT
• 37.4. MAIN LIFT THREE STAGE FULL FREE-LIFT
• 37.5. FREE-LIFT THREE STAGE FULL FREE-LIFT
• 37.6. MAIN LIFT CYLINDER THREE STAGE FULL FREE-LIFT – RIGHT HAND
• 37.7. MAIN LIFT CYLINDER THREE STAGE FULL FREE-LIFT – LEFT HAND
• 37.8. FREE-LIFT CYLINDER THREE STAGE FULL FREE-LIFT
• 37.9. HEADER HOSE THREE STAGE FULL FREE-LIFT
• 37.10. CARRIAGE THREE STAGE FULL FREE-LIFT
• 38. OPTIONS
• 38.1. RAIN TOP
• 38.2. STROBE LIGHT LED
• 38.3. MIRRORS
• 38.4. MIRRORS WITH CAB
• 38.5. BACK-UP ALARM
• 38.6. WIRE HARNESS BACK-UP ALARM
• 38.7. FIRE EXTINGUISHER
• 38.8. ACCUMULATOR MAST LOAD DAMPENING
• 38.9. INTEGRAL SIDE-SHIFT CARRIAGE TWO STAGE LIMITED FREE-LIFT ( 12/2016)
• 38.10. INTEGRAL SIDE-SHIFT CARRIAGE TWO STAGE LIMITED FREE-LIFT (12/2016 )
• 38.11. INTEGRAL SIDE-SHIFT CARRIAGE TWO AND THREE STAGE FULL FREE-LIFT ( 12/2016)
• 38.12. INTEGRAL SIDE-SHIFT ASSEMBLY TWO AND THREE STAGE FULL FREE-LIFT (12/2016 )
• 38.13. LOWER BEARING KIT INTEGRAL SIDE-SHIFT CARRIAGE – SERVICE OPTION
• 38.14. KIT ISS CARRIAGE – SOLID LINK KIT
• 38.15. INTEGRAL SIDE-SHIFT CYLINDER
• 38.16. INTEGRAL SIDE-SHIFT CYLINDER ROD ASSEMBLY (12/2016 )
• 38.17. INTEGRAL SIDE-SHIFT HYDRAULIC HOSES TWO STAGE LIMITED FREE-LIFT
• 38.18. INTEGRAL SIDE-SHIFT HYDRAULIC HOSES TWO AND THREE STAGE FULL FREE-LIFT
• 38.19. INTEGRAL SIDE-SHIFT HYDRAULIC HOSES TWO AND THREE STAGE FULL FREE-LIFT
• 38.20. INTEGRAL SIDE-SHIFT FORK POSITIONER – THREE STAGE FULL FREE-LIFT ( 12/2016)
• 38.21. INTEGRAL SIDE-SHIFT FORK POSITIONER (907 MM) – TWO AND THREE STAGE FFL (12/2016 )
• 38.22. FORK POSITIONER ASSEMBLY
• 38.23. AUXILIARY TUBE EXTENSIONS TWO STAGE LIMITED FREE-LIFT – STANDARD AND ISS CARRIAGE
• 38.24. AUXILIARY TUBE EXTENSIONS TWO AND THREE STAGE FULL FREE-LIFT
• 38.25. AUXILIARY TUBE EXTENSIONS ISS ONLY FOUR FUNCTION, TWO AND THREE STAGE FULL FREE-LIFT (12/2016 )
• 38.26. AUXILIARY TUBE EXTENSIONS ISS ONLY FOUR FUNCTION, TWO STAGE LIMITED FREE-LIFT – HEAVY DUTY 1.6 – 2.0T (12/2016 )
• 39. FIELD CONVERSION KITS
• 39.1. ADD ON OPTIONS FORK POSITIONER
• 39.2. ADD ON TELEMETRY KITS
• 39.3. AUDIBLE ALARM KITS
• 39.4. AUXILIARY TUBE EXTENSION KIT TWO STAGE LIMITED FREE-LIFT
• 39.5. AUXILIARY TUBE EXTENSION KIT TWO AND THREE STAGE FULL FREE-LIFT