Hyster H300HD2, H330HD2, H360HD2, H360HD2-EC, H210-48HD2, H230-48HD2, H250-48HD2 (K019) Parts Manual

Description

• Model List:
  • H300HD2, H330HD2, H360HD2, H360HD2-EC, H210-48HD2, H230-48HD2, H250-48HD2 (K019)

• 1. SEAT ASSEMBLY, MECHANICAL SUSPENSION
• 2. SEAT SUSPENSION ASSEMBLY MECHANICAL
• 3. SEAT ASSEMBLY, AIR SUSPENSION
• 4. SEAT SUB ASSEMBLY MECH AND AIR SUSPENSION – NON DELUXE ( 9/2017)
• 5. SEAT ASSEMBLY, AIR SUSPENSION DELUXE ( 8/2017)
• 6. SEAT ASSEMBLY, AIR SUSPENSION DELUXE – STD BELTS (8/2017 9/2017)
• 7. SEAT ASSEMBLY, AIR SUSPENSION DELUXE COVER W/ 3 POINT BELTS ( 9/2017)
• 8. SUSPENSION KIT ASSEMBLY
• 9. SEAT BACKREST EXTENSION
• 10. SEAT ASSEMBLY, MECHANICAL SUSPENSION SEAT (9/2017 )
• 11. SEAT ASSEMBLY, MECHANICAL SUSPENSION MECHANICAL SUSPENSION ASSEMBLY (9/2017 )
• 12. SEAT ASSEMBLY, AIR SUSPENSION DELUXE COVER W/ HIGH VIS BELTS (9/2017 )
• 13. SEAT ASSEMBLY, AIR SUSPENSION DELUXE COVER W/ 3 POINT BELTS (9/2017 )
• 14. SEAT ASSEMBLY, AIR SUSPENSION SUSPENSION ASSEMBLY, PAGE 1 OF 2 (9/2017 )
• 15. SEAT ASSEMBLY, AIR SUSPENSION SUSPENSION ASSEMBLY, PAGE 2 OF 2 (9/2017 )
• 16. COUNTERWEIGHT WITH LIFTING EYES
• 17. COUNTERWEIGHT WITHOUT LIFTING EYES
• 18. FLOORPLATES
• 19. LIGHT BAR AND MOUNT TWISTLOCK MODULE ( S/N K019E02030S)
• 20. LIGHT BAR AND MOUNT TWISTLOCK MODULE (S/N K019E02031S )
• 21. CAB TILT
• 22. CAB TILT
• 23. CAB TILT PUMP ASSEMBLY
• 24. CAB TILT PUMP ELECTRIC
• 25. HAND PUMP
• 26. CAB TILT CYLINDER
• 27. WINDOW WIPER SYSTEM REAR AND ROOF WIPER KITS AND FRONT WIPER OPTIONS – CLOSED CAB ONLY
• 28. WINDOW WIPER SYSTEM WASHER BOTTLE KIT
• 29. AIR CONDITIONER HOSES, COMPRESSOR, AND ATTACHING PARTS TIER 3 ENGINE
• 30. AIR CONDITIONER HOSES, COMPRESSOR, AND ATTACHING PARTS TIER 4(F) ENGINE
• 31. HEATER HOSES TIER 3 ENGINE
• 32. HEATER HOSES TIER 4(F) ENGINE
• 33. HOODS AND COVERS TIER 3 ENGINE
• 34. HOODS AND COVERS TIER 4(F) ENGINE
• 35. ELECTRIC HORN
• 36. CAB SUNSHADE – TOP CLOSED CAB WITH AIRCO – CLOSED CAB WITH AIRCO OR WITH CLIMATE CONTROL
• 37. CAB SUNSHADE – REAR CLOSED CAB WITH AIRCO – CLOSED CAB WITH AIRCO OR WITH CLIMATE CONTROL
• 38. CAB DOOR RIGHT HAND – CLOSED CAB
• 39. CAB DOOR LEFT HAND – CLOSED CAB
• 40. CAB MAIN DOOR WINDOW RIGHT AND LEFT HAND – CLOSED CAB
• 41. DASH ASSEMBLY CLOSED CAB
• 42. RADIO CONSOLE AND ATTACHING PARTS CLOSED CAB ONLY
• 43. PIVOT ARM ASSEMBLY OPEN AND CLOSED CAB
• 44. ARMREST ASSEMBLY OPEN AND CLOSED CAB
• 45. CLIMATE CONTROL SYSTEM WITH TOP MOUNTED CONDENSER
• 46. CONDENSER CAB WITH AIRCO OR WITH CLIMATE CONTROL
• 47. AIR CONDITIONER SYSTEM CLIMATE CONTROL CAB ( S/N K019E01908R INC. 01910)
• 48. AIR CONDITIONER AND CONTROL PANEL ASSEMBLY CLIMATE CONTROL CAB (S/N K019E01909R EXC. 01910)
• 49. AIR CONDITIONER ASSEMBLY 24V – CLIMATE CONTROL
• 50. AIR CONDITIONER CLIMATE CONTROL CAB ( S/N K019E01908R INC. 01910)
• 51. AIR CONDITIONER SYSTEM ASSEMBLY CLOSED CAB WITH AIRCO
• 52. AIR DUCT ASSEMBLY AIR CONDITIONING – CLOSED CAB WITH AIRCO OR WITH CLIMATE CONTROL
• 53. AIR CONDITIONER ASSEMBLY CLOSED CAB WITH AIRCO ( S/N K019E01908R INC. 01910)
• 54. AIR CONDITIONER AND CONTROL PANEL ASSEMBLY MANUAL 24V (S/N K019E01909R EXC. 01910)
• 55. AIR CONDITIONER ASSEMBLY MANUAL 24V
• 56. HEATER AND AIR DUCT CLOSED CAB WITHOUT AIRCO
• 57. AIR DUCT ASSEMBLY HEATER – CLOSED CAB WITHOUT AIRCO
• 58. HEATER SYSTEM CLOSED CAB WITHOUT AIRCO ( S/N K019E01908R INC. 01910)
• 59. HEATER ASSEMBLY CLOSED CAB WITHOUT AIRCO ( S/N K019E01908R INC. 01910)
• 60. HEATER AND CONTROL PANEL ASSEMBLY
• 61. HEATER ASSEMBLY 24V
• 62. CAB FLOORMATS OPEN AND CLOSED CAB
• 63. CAB ATTACHING PARTS OPEN CAB – PAGE 1 OF 3
• 64. CAB ATTACHING PARTS OPEN CAB – PAGE 2 OF 3
• 65. CAB ATTACHING PARTS OPEN CAB – PAGE 3 OF 3
• 66. CAB ATTACHING PARTS CLOSED CAB – PAGE 1 OF 3
• 67. CAB ATTACHING PARTS CLOSED CAB – PAGE 2 OF 3
• 68. CAB ATTACHING PARTS CLOSED CAB – PAGE 3 OF 3
• 69. CAB WINDOWS INSTALLATION CLOSED CAB
• 70. LABELS HYDRAULIC CONTROLS – FORK LIFT TRUCK
• 71. LABELS HYDRAULIC CONTROLS – CONTAINER HANDLER
• 72. LABELS PAGE 1 OF 3
• 73. LABELS PAGE 2 OF 3
• 74. LABELS PAGE 3 OF 3
• 75. LABELS ATTACHMENT
• 76. ENGINE ASSEMBLY – TIER 3 ENGINE
• 76.1. EXHAUST SYSTEM
• 76.2. EXHAUST SYSTEM
• 76.3. COOLING SYSTEM
• 76.4. RADIATOR ASSEMBLY
• 76.5. ENGINE MOUNTING
• 76.6. AIR HEATER STARTING AID
• 76.7. AUXILIARY PUMP MOUNTING
• 76.8. CAMSHAFT
• 76.9. CONNECTING RODS AND PISTONS
• 76.10. CRANKCASE BREATHER
• 76.11. CRANKSHAFT AND BEARINGS
• 76.12. CYLINDER BLOCK
• 76.13. CYLINDER HEAD
• 76.14. DRIVE BELT TENSIONER
• 76.15. ENGINE COOLANT VENT
• 76.16. EXHAUST MANIFOLD
• 76.17. EXHAUST OUTLET CONNECTION
• 76.18. FAN DRIVE
• 76.19. FAN SPACER
• 76.20. FLYWHEEL AND MOUNTING
• 76.21. FLYWHEEL HOUSING
• 76.22. FRONT GEAR COVER
• 76.23. LIFTING BRACKETS AND MOUNTING
• 76.24. OIL COOLER
• 76.25. OIL FILTER, FULL FLOW
• 76.26. OIL LEVEL GAUGE
• 76.27. OIL PAN
• 76.28. OIL PUMP AND MOUNTING
• 76.29. PLUG, CAB HEATER PLUMBING
• 76.30. PLUG, COOLANT HEATER STARTING AID
• 76.31. REAR GEAR HOUSING
• 76.32. REAR GEAR TRAIN MOUNTING
• 76.33. ROCKER LEVERS
• 76.34. STARTER MOTOR
• 76.35. THERMOSTAT
• 76.36. TURBOCHARGER
• 76.37. TURBOCHARGER PLUMBING
• 76.38. VALVE COVER
• 76.39. VALVE TAPPETS
• 76.40. VIBRATION DAMPER
• 76.41. VIBRATION DAMPER ALTERNATE CONFIGURATION
• 76.42. WATER INLET CONNECTION
• 76.43. WATER OUTLET CONNECTION
• 76.44. WATER PUMP
• 77. ENGINE ASSEMBLY – TIER 4(F) ENGINE
• 77.1. EXHAUST SYSTEM HIGH MOUNT END PIPE
• 77.2. EXHAUST SYSTEM LOW MOUNT END PIPE
• 77.3. MUFFLER/CATALYTIC CONVERTER ASSEMBLY SCR
• 77.4. MUFFLER/CATALYTIC CONVERTER ASSEMBLY DOC
• 77.5. EXHAUST PIPE DRT
• 77.6. COOLING SYSTEM
• 77.7. RADIATOR ASSEMBLY
• 77.8. ENGINE ATTACHING PARTS
• 77.9. ENGINE MOUNTING
• 77.10. ENGINE MOUNTING
• 77.11. AUXILIARY PUMP MOUNTING
• 77.12. CONNECTING RODS AND PISTONS
• 77.13. COOLANT PLUMBING
• 77.14. CAMSHAFT
• 77.15. CRANKCASE BREATHER
• 77.16. CRANKCASE BREATHER PLUMBING
• 77.17. CYLINDER BLOCK
• 77.18. CYLINDER HEAD
• 77.19. DIPSTICK AND TUBE
• 77.20. DRIVE BELT TENSIONER
• 77.21. ENGINE COOLANT VENT
• 77.22. EXHAUST MANIFOLD
• 77.23. EXHAUST OUTLET
• 77.24. EXHAUST RECIRCULATION
• 77.25. EXHAUST RECIRCULATION AIR PLUMBING
• 77.26. EXHAUST RECIRCULATION WATER PLUMBING
• 77.27. FAN DRIVE AND MOUNTING
• 77.28. FLYWHEEL AND MOUNTING
• 77.29. FLYWHEEL HOUSING
• 77.30. FRONT GEAR COVER
• 77.31. HEAT SHIELD
• 77.32. LIFTING BRACKETS
• 77.33. OIL COOLER
• 77.34. OIL FILTER, FULL FLOW
• 77.35. OIL PAN
• 77.36. PLUG, AUXILIARY COOLING PLUMBING
• 77.37. PLUG, CAB HEATER PLUMBING
• 77.38. PLUG, COOLANT HEATER STARTING AID
• 77.39. REAR GEAR TRAIN ACCESSORY MOUNTING
• 77.40. REAR GEAR HOUSING
• 77.41. ROCKER LEVERS
• 77.42. STARTER MOTOR
• 77.43. THERMOSTAT
• 77.44. TURBOCHARGER
• 77.45. TURBOCHARGER PLUMBING
• 77.46. VALVE COVER
• 77.47. VIBRATION DAMPER
• 77.48. WATER INLET CONNECTION
• 77.49. WATER OUTLET CONNECTION
• 77.50. WATER PUMP AND DRIVE BELT
• 78. FUEL SYSTEM – TIER 3 ENGINE
• 78.1. FUEL TANK
• 78.2. AIR INTAKE AND FILTER
• 78.3. AIR CLEANER ASSEMBLY
• 78.4. FUEL LINES
• 78.5. THROTTLE AND INCHING SENSORS
• 78.6. PEDAL LINKAGE FORWARD/REVERSE LEVER
• 78.7. PEDAL LINKAGE MONOTROL
• 78.8. MONOTROL PEDAL ASSEMBLY
• 78.9. AIR INTAKE CONNECTION
• 78.10. AIR INTAKE MANIFOLD
• 78.11. AIR TRANSFER CONNECTION
• 78.12. FUEL FILTER
• 78.13. FUEL FILTER AND WIRE HARNESS
• 78.14. FUEL FILTER PLUMBING
• 78.15. FUEL INJECTORS
• 78.16. FUEL INJECTOR PLUMBING
• 78.17. FUEL INLET FITTING
• 78.18. FUEL PLUMBING
• 78.19. FUEL PUMP
• 79. FUEL SYSTEM – TIER 4(F) ENGINE
• 79.1. FUEL TANK
• 79.2. DEF SYSTEM PAGE 1 OF 2
• 79.3. DEF SYSTEM PAGE 2 OF 2
• 79.4. DEF TANK ASSEMBLY
• 79.5. DEF SUPPLY MODULE
• 79.6. AIR INTAKE AND FILTER LOW MOUNT AIR CLEANER
• 79.7. AIR INTAKE AND FILTER HIGH MOUNT AIR CLEANER WITHOUT AIRCO
• 79.8. AIR INTAKE AND FILTER HIGH MOUNT AIR CLEANER WITH AIRCO
• 79.9. FUEL LINES
• 79.10. THROTTLE AND INCHING SENSORS
• 79.11. PEDAL LINKAGE FORWARD/REVERSE LEVER
• 79.12. PEDAL LINKAGE MONOTROL
• 79.13. MONOTROL PEDAL ASSEMBLY
• 79.14. AIR INTAKE CONNECTION
• 79.15. AIR INTAKE MANIFOLD
• 79.16. AIR TRANSFER CONNECTION
• 79.17. DRAIN PLUG, FUEL PUMP
• 79.18. FUEL DRAIN PLUMBING
• 79.19. FUEL FILTER
• 79.20. FUEL FILTER PLUMBING
• 79.21. FUEL INJECTORS
• 79.22. FUEL FILTER WITH WATER SEPARATOR
• 79.23. FUEL INJECTOR PLUMBING
• 79.24. FUEL PUMP AND ATTACHING PARTS
• 79.25. FUEL INLET FITTING
• 79.26. FUEL PLUMBING
• 80. ELECTRICAL SYSTEM
• 80.1. ELECTRICAL SYSTEM TIER 3 ENGINE
• 80.2. ELECTRICAL SYSTEM TIER 4(F) ENGINE
• 80.3. TRANSMISSION CONTROLLER AND CAB HYDRAULIC CONTROLLER
• 80.4. TERMINAL BLOCK AND ATTACHING PARTS WITHOUT BATTERY DISCONNECT SWITCH
• 80.5. TERMINAL BLOCK AND ATTACHING PARTS WITHOUT BATTERY DISCONNECT SWITCH – ALTERNATE CONFIGURATION ( S/N K019E02217S)
• 80.6. TERMINAL BLOCK AND ATTACHING PARTS WITHOUT BATTERY DISCONNECT SWITCH (S/N K007E02218S )
• 80.7. BATTERY DISCONNECT SWITCH
• 80.8. POWER SUPPLY POWER BOARD TIER 3 ENGINE
• 80.9. POWER SUPPLY POWER BOARD TIER 4(F) ENGINE
• 80.10. BATTERIES AND CABLES TIER 3 ENGINE
• 80.11. BATTERIES AND CABLES TIER 4(F) ENGINE
• 80.12. INDICATOR DISPLAY AND CONTROLS
• 80.13. CONTROL PANEL ASSEMBLY HEATER
• 80.14. CONTROL PANEL ASSEMBLY HEATER AND AIR CONDITIONER ( S/N K019E01908R INC. 01910)
• 80.15. CONTROL PANEL ASSEMBLY HEATER AND AIR CONDITIONER (S/N K019E01909R EXC. 01910)
• 80.16. CONTROL PANEL ASSEMBLY CLIMATE CONTROL
• 80.17. WIRE HARNESS ARMREST
• 80.18. WIRE HARNESS CAB LIGHTS
• 80.19. WIRE HARNESS CAB REAR LIGHTS
• 80.20. WIRE HARNESS CAB SIDE CONSOLE – PAGE 1 OF 4
• 80.21. WIRE HARNESS CAB SIDE CONSOLE – PAGE 2 OF 4
• 80.22. WIRE HARNESS CAB SIDE CONSOLE – PAGE 3 OF 4
• 80.23. WIRE HARNESS CAB SIDE CONSOLE – PAGE 4 OF 4
• 80.24. RELAYS AND FUSES
• 80.25. WIRE HARNESS CAB TILT
• 80.26. WIRE HARNESS CAB UNDERFLOOR
• 80.27. WIRE HARNESS CHASSIS
• 80.28. WIRE HARNESS CLOSED CAB
• 80.29. WIRE HARNESS DEF SYSTEM – TIER 4(F) ENGINE
• 80.30. WIRE HARNESS ECH ADAPTER
• 80.31. WIRE HARNESS ECM ADAPTER – TIER 3 ENGINE
• 80.32. WIRE HARNESS ECM/EAS – TIER 4(F) ENGINE ( 7/2016)
• 80.33. WIRE HARNESS ECM/EAS – TIER 4(F) ENGINE (7/2016 )
• 80.34. WIRE HARNESS ECO/ELO-HIP
• 80.35. WIRE HARNESS FRONT END
• 80.36. WIRE HARNESS FRONT LIGHTS
• 80.37. WIRE HARNESS HOOD SPINE – TIER 3 ENGINE
• 80.38. WIRE HARNESS HOOD SPINE – TIER 4(F) ENGINE
• 80.39. WIRE HARNESS MAST LIGHT EXTENSION – 5310 MM LIFT HEIGHT AND HIGHER
• 80.40. WIRE HARNESS MAST WORK LIGHT
• 80.41. WIRE HARNESS OPEN CAB
• 80.42. WIRE HARNESS POWERTRAIN
• 80.43. WIRE HARNESS REAR WIPER EXTENSION – CLOSED CAB
• 80.44. WIRE HARNESS SIDE AND INDICATOR LIGHTS
• 80.45. WIRE HARNESS STEER COLUMN
• 80.46. WIRE HARNESS STROBE LIGHT
• 80.47. WIRE HARNESS TAIL LIGHTS ( S/N K019E01502P)
• 80.48. WIRE HARNESS TAIL LIGHTS (S/N K019E01503P )
• 80.49. WIRE HARNESS TELEMETRY – FM1A – FORK LIFT TRUCK
• 80.50. WIRE HARNESS TELEMETRY – FM1A – TRUCKS WITH CONTAINER HANDLER
• 80.51. WIRE HARNESS TELEMETRY – FM1B, PAGE 1 OF 2
• 80.52. WIRE HARNESS TELEMETRY – FM1B, PAGE 2 OF 2
• 80.53. WIRE HARNESS TELEMETRY – FM2A
• 80.54. WIRE HARNESS WASH PUMPS – CLOSED CAB
• 80.55. WIRE HARNESS AND SWITCH ASSEMBLY MONOTROL PEDAL
• 80.56. LIGHTS FRONT FENDER
• 80.57. LIGHTS DIRECTIONAL AND MARKER
• 80.58. LIGHTS DIRECTIONAL AND MARKER – LED
• 80.59. LIGHTS REAR WORK
• 80.60. LIGHTS MAST WORK
• 80.61. LIGHTS STROBE, WITH CONDENSER
• 80.62. LIGHTS STROBE, WITHOUT CONDENSER
• 80.63. LIGHTS TAIL ( S/N K019E01502P)
• 80.64. LIGHTS TAIL (S/N K019E01503P )
• 80.65. LIGHTS WORK
• 80.66. ALTERNATOR AND MOUNTING TIER 3 AND 4(F) ENGINES
• 80.67. ENGINE CONTROL MODULE TIER 3 ENGINE
• 80.68. ENGINE CONTROL MODULE TIER 4(F) ENGINE
• 80.69. ENGINE GROUND TIER 4(F) ENGINE
• 80.70. ETR CONTROL MODULE WIRE HARNESS TIER 3 ENGINE
• 80.71. ETR CONTROL MODULE WIRE HARNESS TIER 4(F) ENGINE
• 80.72. LIGHT SWITCHES
• 80.73. BUZZER ASSEMBLY TELEMETRY
• 80.74. WIRE HARNESS TWIST MODULE
• 81. TRANSMISSION
• 81.1. UNIVERSAL SHAFT
• 81.2. CONVERTER
• 81.3. DRIVE TRAIN
• 81.4. PRESSURE OIL PUMP
• 81.5. POWER TAKE-OFF
• 81.6. ENGINE CONNECTION
• 81.7. TRANSMISSION HOUSING PAGE 1 OF 2
• 81.8. TRANSMISSION HOUSING PAGE 2 OF 2
• 81.9. PRESSURE FILTER
• 81.10. TRANSMISSION SENSORS
• 81.11. OIL DIPSTICK
• 81.12. FIRST SPEED CLUTCH ASSEMBLY
• 81.13. SECOND SPEED CLUTCH ASSEMBLY
• 81.14. THIRD SPEED CLUTCH ASSEMBLY
• 81.15. FORWARD CLUTCH ASSEMBLY
• 81.16. REVERSE CLUTCH ASSEMBLY
• 81.17. OUTPUT FLANGE
• 81.18. CONTROL VALVE PAGE 1 OF 4
• 81.19. CONTROL VALVE PAGE 2 OF 4
• 81.20. CONTROL VALVE PAGE 3 OF 4
• 81.21. CONTROL VALVE PAGE 4 OF 4
• 81.22. PRESSURE REGULATOR
• 81.23. TRANSMISSION HOSES AND ATTACHING PARTS
• 82. Drive Axle
• 82.1. DRIVE TIRES AND WHEELS MICHELIN XZM
• 82.2. DRIVE TIRES AND WHEELS TRELLEBORG T-900
• 82.3. DRIVE TIRES AND WHEELS TRELLEBORG – SOLID TIRE
• 82.4. DRIVE TIRES AND WHEELS TRELLEBORG TR900
• 82.5. AXLE HOUSING AND ATTACHING PARTS
• 82.6. DIFFERENTIAL AND CARRIER
• 82.7. DIFFERENTIAL AND CARRIER ASSEMBLY