Hyster H36.00-48.00E, H36.00-48.00E-16CH Mast Maintenance And Repair

Description

• Model List:
  • H36.00-48.00E, H36.00-48.00E-16CH Mast

• 1. RM0432-(08-2004)-US-EN
• 1.1. Safety Precautions Maintenance and Repair
• 1.2. General
• 1.3. Description and Operation
• 1.4. General
• 1.5. Lifting
• 1.6. High Speed
• 1.7. Normal Speed
• 1.8. Lowering
• 1.9. Safety Procedures When Working Near Mast
• 1.10. Forks Repair
• 1.11. Install
• 1.12. Low-Mount Fork
• 1.13. High-Mount Fork
• 1.14. Carriage Repair
• 1.15. Disassemble
• 1.16. Clean and Inspect
• 1.17. Assemble
• 1.18. Install
• 1.19. Mast Repair
• 1.20. Disassemble
• 1.21. Clean and Inspect
• 1.22. Assemble
• 1.23. Install
• 1.24. Lift Cylinders Repair
• 1.25. Disassemble
• 1.26. Clean and Inspect
• 1.27. Assemble
• 1.28. Install
• 1.29. Sideshift Cylinder Repair
• 1.30. Disassemble
• 1.31. Clean and Inspect
• 1.32. Assemble
• 1.33. Install
• 1.34. Fork Positioner Cylinders Repair
• 1.35. Disassemble
• 1.36. Clean and Inspect
• 1.37. Assemble
• 1.38. Install
• 1.39. Header Hoses Replacement
• 1.40. Carriage Side Rollers Adjustment
• 1.41. Mast Side Rollers Adjustment
• 1.42. Mast Load Rollers Adjustment
• 1.43. Lift Chains Adjustment
• 1.44. Lift and Tilt Cylinders Leak Check
• 1.45. Troubleshooting
• 1.46. Table 1. Weight of Components
• 1.47. Table 2. Hydraulic Line Codes
• 2. RM0626-(11-2001)-US-EN
• 2.1. Cooling System
• 2.2. Safety Precautions Maintenance and Repair
• 2.3. General
• 2.4. Description
• 2.5. Radiator
• 2.6. Radiator Cap
• 2.7. Thermostat
• 2.8. Water Pump
• 2.9. Fan and Fan Shroud
• 2.10. Cooling System Checks
• 2.11. Radiator
• 2.12. Thermostat
• 2.13. Water Pump
• 2.14. Exhaust Leaks
• 2.15. Fan and Fan Shroud
• 2.16. Radiator Cleaning
• 2.17. Troubleshooting
• 3. RM0634-(03-2005)-US-EN
• 3.1. Four-Speed Powershift Transmission
• 3.2. Safety Precautions Maintenance and Repair
• 3.3. General
• 3.4. Automatic Powershift Control
• 3.5. Transmission Control System
• 3.6. Transmission Control Lever
• 3.7. Mechanical Description and Operation
• 3.8. General
• 3.9. Torque Converter
• 3.10. Description
• 3.11. Operation
• 3.12. Clutch Assemblies
• 3.13. Description
• 3.14. Operation
• 3.15. Transmission Operation in Neutral
• 3.16. Input Shaft, Forward Shaft, and Clutch Assembly
• 3.17. Description
• 3.18. Operation
• 3.19. Reverse, Second-Speed, and First-Speed Shaft and Clutch Assembli
• 3.20. Description
• 3.21. Operation
• 3.22. Third-Speed Shaft, Gear, and Clutch Assembly
• 3.23. Description
• 3.24. Operation
• 3.25. Fourth-Speed Shaft and Clutch
• 3.26. Description
• 3.27. Operation
• 3.28. Output Shaft
• 3.29. Description
• 3.30. Operation
• 3.31. Hydraulic Description and Operation
• 3.32. Sump, Filter, and Pump
• 3.33. Transmission Charge Pump
• 3.34. Pressure Regulator Valve
• 3.35. Relief Valve
• 3.36. Transmission Control Valve
• 3.37. Solenoid Valves
• 3.38. Direction Spools
• 3.39. Range Spools
• 3.40. Modulator Valves
• 3.41. Table 1. Solenoid Controls
• 4. RM0635-(06-2007)-US-EN
• 4.1. Four-Speed Powershift Transmission
• 4.2. Safety Precautions Maintenance and Repair
• 4.3. General
• 4.4. Torque Converter Repair
• 4.5. Torque Converter, Remove
• 4.6. Torque Converter, Disassemble
• 4.7. Clean and Inspect
• 4.8. Torque Converter, Assemble
• 4.9. Torque Converter (Turbine) Housing, Disassemble
• 4.10. Relief Valve for Lube Pressure, Disassemble and Assemble
• 4.11. Oil Sealing Rings Sleeve, Replace
• 4.12. Torque Converter Housing, Assemble
• 4.13. Torque Converter, Install
• 4.14. Transmission Repair
• 4.15. Remove, Transmission Only
• 4.16. Transmission and Engine Assembly, Remove
• 4.17. Transmission, Disassemble
• 4.18. Output Shaft, Disassemble and Assemble
• 4.19. Fourth-Speed Shaft, Disassemble and Assemble
• 4.20. Third-Speed Shaft, Disassemble and Assemble
• 4.21. Forward Shaft and Clutch, Disassemble and Assemble
• 4.22. Reverse and Second-Speed Shaft and Clutch, Disassemble and Assem
• 4.23. First-Speed Shaft and Clutch, Disassemble and Assemble
• 4.24. Input Shaft, Disassemble and Assemble
• 4.25. Speed Sensor, Install
• 4.26. Transmission, Clean and Inspect
• 4.27. Transmission, Assemble
• 4.28. Control Valve
• 4.29. Clean and Inspect
• 4.30. Assemble and Install
• 4.31. Install, Transmission
• 4.32. Install, Transmission and Engine Assembly
• 4.33. Clean Oil System of Transmission After Major Repair
• 4.34. Automatic Powershift Control (APC 100)
• 4.35. Functional Description
• 4.36. Transmission Control Lever
• 4.37. First-Speed Shaft Bearings Adjustment
• 4.38. Torque Converter Stall Speed Check
• 4.39. Transmission Oil Pressures Check
• 4.40. Clutch Pressures Check
• 4.41. Torque Converter (Torque Converter Regulator) Oil Pressure Check
• 4.42. Troubleshooting
• 4.43. Transmission Controller (APC 100)
• 4.44. Table 1. Flange Nut Torque
• 4.45. Table 2. APC 100 Control Module (Pin Connections)
• 4.46. Table 3. Hobbs Gear Selector Connections
• 4.47. Table 4. Example Torque Values at Dimensions Shown
• 4.48. Table 5. Transmission Pressures
• 5. RM0071-(03-2006)-US-EN
• 5.1. Steering Axle
• 5.2. Safety Precautions Maintenance and Repair
• 5.3. General
• 5.4. Description
• 5.5. Steering Axle Repair
• 5.6. Install
• 5.7. Steering Cylinder Repair
• 5.8. Inspect
• 5.9. Assemble
• 5.10. Install
• 5.11. H7.00-12.50H (H150-275H), H13.50-16.00B (H300-350B), P7.00-9.00B
• 5.12. H360-620B Models
• 5.13. H16.00-30.00C (H360-650C), H20.00-32.00F (H440-700F/FS), and H36
• 5.14. H36.00-48.00C (H800-1050C), H36.00-48.00E (H800-1050E), H20.00-3
• 5.15. Hubs Repair
• 5.16. H7.00-12.50H (H150-275H), H13.50-16.00B (H300-350B), and P7.00-9
• 5.17. Install
• 5.18. H360-620B, H16.00-30.00C (H360-650C), H17.00-32.00C (H370-700C),
• 5.19. Install
• 5.20. Spindles Repair
• 5.21. Install
• 5.22. System Air Removal
• 5.23. Cylinder Stops Adjustment
• 5.24. Torque Specifications
• 5.25. H7.00-12.50H (H150-275H), H13.50-16.00B (H300-350B), P7.00-9.00B
• 5.26. H360-620B, H700-800A, H36.00-44.00B (H700-920B), H17.00-48.00C (
• 5.27. H360-620B, H16.00-30.00C (H360-650C), H17.00-32.00C (H370-700C)
• 5.28. H360-620B, H16.00-30.00C (H360-650C), H17.00-32.00C (H370-700C),
• 5.29. H360-620B
• 5.30. H700-800A, H36.00-44.00B (H700-920B)
• 5.31. H16.00-30.00C (H360-650C), H17.00-32.00C (H370-700C), H36.00-44.
• 5.32. H36.00-48.00E (H800-1050E), H36.00-48.00C (H800-1050C), H20.00-3
• 6. RM0046-(11-2014)-US-EN
• 7. RM0097-(05-2012)-US-EN
• 7.1. Hydraulic Gear Pumps
• 7.2. Safety Precautions Maintenance and Repair
• 7.3. Description
• 7.4. Operation
• 7.5. Flow Control Valve
• 7.6. Relief Valve
• 7.7. Hydraulic Gear Pump Repair
• 7.8. Disassemble
• 7.9. Inspect
• 7.10. Assemble
• 7.11. Install
• 7.12. Pump Output Check
• 7.13. Method No. 1
• 7.14. Method No. 2
• 7.15. Hydraulic System Air Check
• 7.16. Troubleshooting
• 8. RM0103-(03-2007)-US-EN
• 8.1. Tilt Cylinders
• 8.2. Safety Precautions Maintenance and Repair
• 8.3. General
• 8.4. Description
• 8.5. Tilt Cylinder Repair
• 8.6. Disassemble
• 8.7. Assemble
• 8.8. Tilt Cylinders With O-Ring or Single-Lip Seals
• 8.9. Tilt Cylinders for XM and XMS Models
• 8.10. Tilt Cylinders for XL, XLS, and XL 3 Models
• 8.11. Tilt Cylinders for H700-800A and Early Model H700-920B
• 8.12. Install
• 8.13. Tilt Cylinders Using Chevron Packing
• 8.14. Tilt Cylinder Leak Check
• 8.15. Tilt Cylinder Stroke and Mast Tilt Angle Adjustment
• 8.16. Torque Specifications
• 8.17. Piston Rod Nut
• 8.18. Retainer
• 8.19. Troubleshooting
• 8.20. Table 1. Movement Rates (Maximum) for Tilt Cylinders
• 9. RM0143-(02-2007)-US-EN
• 9.1. Instrument Panel Indicators and Senders
• 9.2. Safety Precautions Maintenance and Repair
• 9.3. General
• 9.4. Description
• 9.5. Steering Column Gauges, Meters, and Indicators
• 9.6. LED Display Panel
• 9.7. Battery Discharge Indicators
• 9.8. Brush Wear Indicators
• 9.9. Motor Temperature Indicators
• 9.10. LX Series Display Panel
• 9.11. Hourmeter Functions
• 9.12. Battery Indicator Function
• 9.13. Status Code Function
• 9.14. ZX Series Display Panels
• 9.15. Display Panel
• 9.16. Basic Display Panels
• 9.17. Performance Display
• 9.18. Brush Wear Indicators
• 9.19. Adjustments – General
• 9.20. Replacement – General Information
• 9.21. Meter Replacement
• 9.22. Sender Replacement
• 9.23. Fuel Level Sender
• 9.24. Pressure and Temperature Sender
• 9.25. Seat Sensor, Operator Presence System (OPS)
• 9.26. Install
• 9.27. Operator Presence System Module Replacement
• 9.28. Install
• 9.29. ITW Display Panel Replacement
• 9.30. Column Mount Display Panel (EV-100/200ZX Motor Controllers) Repl
• 9.31. Display Panel Assembly, Replace
• 9.32. Indicator LEDs
• 9.33. Battery Indicators
• 9.34. Digital Display (Performance Display Panel Only)
• 9.35. Status Code or Performance Level Switches and Indicator LEDs (Pe
• 9.36. Basic Display Panel, Replace Parts
• 9.37. Performance Display Panel, Replace Parts
• 9.38. Dash Mount Display Panel (EV100/200ZX Motor Controllers) Replace
• 9.39. Remove and Replace
• 9.40. Specifications
• 9.41. Meter Specifications
• 9.42. Sender Specifications
• 9.43. Troubleshooting
• 9.44. Troubleshooting for Operator Presence System
• 9.45. Table 1. Troubleshooting Procedure for Operator Presence Module
• 10. RM0144-(09-1996)-US-EN
• 10.1. Electrical Warning Devices
• 10.2. Safety Precautions Maintenance and Repair
• 10.3. General
• 10.4. Description
• 10.5. Operator-Controlled Horns
• 10.6. System Warning Lights, Buzzers, and Bells
• 10.7. Reverse Warning Horns
• 10.8. Warning Lights
• 10.9. Replacement
• 10.10. General
• 10.11. Horns or Bells, Replace
• 10.12. Horn Relay or Buzzer, Replace
• 10.13. Warning Lights/Bulbs, Replace
• 10.14. Light Assemblies, Replace
• 10.15. Flashing Units, Replace
• 11. RM0231-(01-2016)-US-EN
• 11.1. General
• 12. RM0676-(09-2006)-US-EN
• 12.1. Diagrams
• 12.2. Safety Precautions Maintenance and Repair
• 13. RM0677-(01-2005)-US-EN
• 13.1. Periodic Maintenance
• 13.2. Safety Precautions Maintenance and Repair
• 13.3. General
• 13.4. Serial Number Data
• 13.5. How to Move Disabled Lift Truck
• 13.6. How to Tow Lift Truck
• 13.7. How to Put Lift Truck on Blocks
• 13.8. How to Raise Drive Tires
• 13.9. How to Raise Steering Tires
• 13.10. Maintenance Schedule
• 13.11. Spreader Maintenance
• 13.12. Maintenance Procedures Every 8 Hours or Daily
• 13.13. How to Make Checks With Engine Stopped
• 13.14. Safety Labels
• 13.15. Operator Restraint System
• 13.16. Steering Column Latch
• 13.17. Tires and Wheels
• 13.18. Forks, Mast, and Lift Chains, Inspect
• 13.19. Drive Belt
• 13.20. Crankcase Breather Tube
• 13.21. Air Intake Piping and Charge Air Piping
• 13.22. Cooling Fan
• 13.23. Precleaner for Air Filter
• 13.24. Air Filter
• 13.25. Fuel, Oil, or Coolant Leak Check
• 13.26. Engine Oil
• 13.27. Hydraulic System Oil
• 13.28. Hydraulic Oil Filters
• 13.29. Hydraulic Filter
• 13.30. Battery
• 13.31. Splash Fuses
• 13.32. Cooling System
• 13.33. Fuel Filter/Water Separator
• 13.34. How to Make Checks With Engine Running
• 13.35. Engine Fault Codes
• 13.36. Gauges, Lights, Horn, Fuses, and Relays
• 13.37. Engine Oil Pressure
• 13.38. Electrical System
• 13.39. Transmission Oil
• 13.40. Steering System
• 13.41. Service Brakes
• 13.42. Parking Brake
• 13.43. Fuel System
• 13.44. Primary Fuel Filter
• 13.45. Control Levers and Pedals
• 13.46. Lift System Operation
• 13.47. Attachments
• 13.48. How to Add Fuel to Lift Truck
• 13.49. Maintenance Procedures Every 250 Hours Or Monthly
• 13.50. Twist Locks
• 13.51. Gantry Carriage and Container Attachments
• 13.52. Maintenance Procedures Every 500 Hours or 3 Months
• 13.53. Drive Belt
• 13.54. Lift Chains
• 13.55. Hydraulic Return Line Oil Filter
• 13.56. Air Conditioning
• 13.57. Wheel Nuts
• 13.58. Heater Air Filter
• 13.59. Steering Axle Kingpins
• 13.60. Steering Axle Tie Rods
• 13.61. Drive Shaft
• 13.62. Steering Axle Pivots
• 13.63. Mast and Carriage Load Rollers
• 13.64. Mast Pivots, Sliding Surfaces
• 13.65. Sideshift Carriage
• 13.66. Maintenance Procedures Every 500 Hours or 6 Months
• 13.67. Fuel Filter
• 13.68. Engine Oil and Filter
• 13.69. Oil Filter for Oil Cooled Brakes (Brake Filter)
• 13.70. Change Transmission Oil
• 13.71. Maintenance Procedures Every 1000 Hours or 6 Months
• 13.72. Drive Axle and Differential Oil
• 13.73. Service Brake System
• 13.74. Brake System Accumulator
• 13.75. Hub Bearings, Steer Wheels
• 13.76. General Lubrication
• 13.77. Maintenance Procedures Every 1500 Hours or 1 Year
• 13.78. Water Pump
• 13.79. Turbocharger
• 13.80. Engine Mounting Bolts