Hyster 4.3 Liter V-6 GM Engines Maintenance And Repair

Description

• Model List:
  • 4.3 Liter V-6 GM Engines

• 1. RM0590-(04-2014)-UK-EN
• 2. RM0002-(01-2016)-UK-EN
• 2.1. General
• 2.2. Description
• 2.3. Alternator Repair
• 2.4. General Check and Adjustment
• 2.5. Low Output Check (Type A or Type B)
• 2.6. High Output Check (Type A or Type B)
• 2.7. Brushes Circuit Check
• 2.8. Diodes Check
• 2.9. Diode Bridge Check
• 2.10. Rotor Field Winding Check
• 2.11. Stator Windings Check
• 2.12. Voltage Regulator Check
• 2.13. Troubleshooting
• 3. RM0231-(01-2016)-UK-EN
• 3.1. General
• 4. RM0736-(07-2010)-UK-EN
• 4.1. Safety Precautions Maintenance and Repair
• 4.2. General
• 4.3. Description and Operation
• 4.4. Carriages
• 4.5. Two-Stage Mast With Limited Free-Lift
• 4.6. Two-Stage Mast With Full Free-Lift
• 4.7. Three-Stage Mast With Full Free-Lift
• 4.8. Safety Procedures When Working Near Mast
• 4.9. Fork Replacement
• 4.10. Install
• 4.11. Carriage Repair
• 4.12. Sideshift Carriage Repair
• 4.13. Disassemble
• 4.14. Assemble
• 4.15. Install
• 4.16. Two-Stage Mast With Limited Free-Lift Repair
• 4.17. Remove, H3.50-5.50XM (H70-120XM) Model Lift Trucks
• 4.18. Remove, S3.50-5.50XM (S70-120XM), E3.50-5.50XL 3 (E70-120XL 3 )
• 4.19. Disassemble
• 4.20. Clean and Inspect
• 4.21. Assemble
• 4.22. Install, H3.50-5.50XM (H70-120XM) Lift Truck Models
• 4.23. Install, S3.50-5.50XM (S70-120XM), E3.50-5.50XL 3 (E70-120XL 3 )
• 4.24. Two-Stage Mast With Full Free-Lift Repair
• 4.25. Disassemble
• 4.26. Clean and Inspect
• 4.27. Assemble
• 4.28. Install
• 4.29. Three-Stage Mast With Full Free-Lift Repair
• 4.30. Disassemble
• 4.31. Clean and Inspect
• 4.32. Assemble
• 4.33. Install
• 4.34. Mast Operation Check
• 4.35. Lift and Tilt System Leak Check
• 4.36. Lift System
• 4.37. Tilt System
• 4.38. Tilt Cylinder Stroke and Backward Tilt Angle Adjustment
• 4.39. Lift Chain Adjustments
• 4.40. Mast Adjustments
• 4.41. Carriage Adjustment
• 4.42. Troubleshooting
• 4.43. Table 1. Tilt Cylinder Leak Check Specifications, S3.50-5.50XM (
• 4.44. Table 2. Hook-Type Carriage Chain Adjustment
• 4.45. Table 3. Pin-Type Carriage Chain Adjustment
• 5. RM0741-(03-2005)-UK-EN
• 5.1. Lift Cylinders
• 5.2. Safety Precautions Maintenance and Repair
• 5.3. Safety Procedures When Working Near Mast
• 5.4. General
• 5.5. Description
• 5.6. Lowering Control Valve (Velocity Fuse)
• 5.7. Lift Cylinder Repair
• 5.8. Disassemble
• 5.9. Assemble
• 5.10. Install
• 5.11. Lift System Leak Check
• 5.12. Troubleshooting
• 6. RM0744-(09-2003)-UK-EN
• 6.1. Carbureted Engine Management System (CEMS)
• 6.2. Safety Precautions Maintenance and Repair
• 6.3. Description
• 6.4. Ignition Control System
• 6.5. Setting Timing Reference
• 6.6. Idle Speed Control System
• 6.7. Curb Idle Setting Procedure
• 6.8. Governor Control System
• 6.9. Closed-Loop Fuel System
• 6.10. Closed-Loop Fuel Control
• 6.11. Entering Closed-Loop Control
• 6.12. Normal Closed-Loop Operation
• 6.13. Closed-Loop Diagnostics
• 6.14. Tune Valve Action at Engine Shutdown
• 6.15. Diagnostic System
• 6.16. Closed-Loop Diagnostic Troubleshooting
• 6.17. Diagnostic Troubleshooting
• 6.18. Table 1. Diagnostic Codes
• 6.19. Table 2. Diagnostic Troubleshooting
• 7. RM0755-(11-2001)-UK-EN
• 7.1. Starter
• 7.2. Safety Precautions Maintenance and Repair
• 7.3. General
• 7.4. Description
• 7.5. Yoke Assembly
• 7.6. Armature Assembly
• 7.7. Clutch Assembly
• 7.8. Magnetic Switch Assembly
• 7.9. Operation
• 7.10. Starter Repair
• 7.11. Disassemble
• 7.12. Assemble
• 7.13. Install
• 7.14. General Checks and Adjustments
• 7.15. Armature Tests
• 7.16. Armature Short Circuit Test
• 7.17. Armature Winding Ground Test
• 7.18. Commutator Run-Out Test
• 7.19. Yoke Test
• 7.20. Brush and Brush Holder Check
• 7.21. Brush Holder Insulation Test
• 7.22. Clutch Test
• 7.23. Magnetic Switch Test
• 7.24. Pull-In Test
• 7.25. Hold-In Test
• 7.26. Return Test
• 7.27. Performance Tests
• 7.28. No-Load Test
• 7.29. Troubleshooting
• 8. RM0735-(11-2004)-UK-EN
• 8.1. Tilt Cylinders
• 8.2. Safety Precautions Maintenance and Repair
• 8.3. General
• 8.4. Description
• 8.5. Tilt Cylinder Repair
• 8.6. Disassemble
• 8.7. Inspect
• 8.8. Assemble
• 8.9. Install
• 8.10. Tilt Cylinder Leak Check
• 8.11. Tilt Cylinder Stroke and Mast Tilt Angle Adjustment
• 8.12. Troubleshooting
• 9. RM0754-(12-2003)-UK-EN
• 9.1. Main Control Valve
• 9.2. Safety Precautions Maintenance and Repair
• 9.3. General
• 9.4. Description
• 9.5. Operation
• 9.6. Lift Section
• 9.7. Tilt and Auxiliary Sections
• 9.8. Reattaching the Clevis End of the Tilt Spool
• 9.9. Relief Valve
• 9.10. Main Control Valve Repair
• 9.11. Remove and Disassemble
• 9.12. Clean and Inspect
• 9.13. Assemble
• 9.14. Install
• 9.15. Pressure Relief Valve Check and Adjustment
• 9.16. Main Relief Valve (Lift)
• 9.17. Steering Relief Valve
• 9.18. Secondary Relief Valve (Tilt and Auxiliary)
• 9.19. Specifications
• 9.20. Troubleshooting
• 10. RM0743-(06-2005)-UK-EN
• 10.1. Hydraulic System
• 10.2. Safety Precautions Maintenance and Repair
• 10.3. General
• 10.4. Description
• 10.5. Operation
• 10.6. Hydraulic Pump H3.50-5.50XM (H70-120XM)
• 10.7. Hydraulic Pump S3.50-5.50XM (S70-120XM)
• 10.8. Main Control Valve
• 10.9. Steering Control Unit
• 10.10. Specifications
• 10.11. Hydraulic System Capacity (Powershift)
• 10.12. Hydraulic System Capacity (Hydrostatic)
• 10.13. Hydraulic Tank Capacity (Powershift and Hydrostatic)
• 10.14. Hydraulic Tank Capacity
• 10.15. Relief Pressures 2200 RPM, 50 to 80 C ( 120 to 180 F)
• 10.16. Hydraulic Pump Flow to Valve
• 10.17. Steering Priority Flow
• 10.18. Troubleshooting
• 10.19. Lift, Lower and Tilt Circuit
• 10.20. Steering Circuit
• 11. RM0753-(09-2003)-UK-EN
• 11.1. Hydraulic Gear Pump
• 11.2. Safety Precautions Maintenance and Repair
• 11.3. General
• 11.4. Description
• 11.5. Operation
• 11.6. Hydraulic Gear Pump Repair
• 11.7. Disassemble
• 11.8. Inspect
• 11.9. Assemble
• 11.10. Install
• 11.11. Pump Output Check
• 11.12. Method No. 1
• 11.13. Method No. 2
• 11.14. Hydraulic System Air Check
• 11.15. Troubleshooting
• 12. RM0734-(05-2005)-UK-EN
• 12.1. Brake System
• 12.2. Safety Precautions Maintenance and Repair
• 12.3. General
• 12.4. Description and Operation
• 12.5. Brake Booster and Master Cylinder
• 12.6. Service Brake Assembly
• 12.7. Parking Brake
• 12.8. Brake Shoe Assemblies Repair
• 12.9. Remove and Disassemble
• 12.10. Inspect
• 12.11. Assemble and Install
• 12.12. Brake Booster and Master Cylinder Repair
• 12.13. Disassemble
• 12.14. Clean and Inspect
• 12.15. Assemble
• 12.16. Install
• 12.17. Brake Booster Filter, Replace
• 12.18. Parking Brake Repair
• 12.19. Remove and Disassemble
• 12.20. Assemble and Install
• 12.21. Brake System Air Removal
• 12.22. Brake Pedal Adjustment
• 12.23. Parking Brake Adjustment
• 12.24. Parking Brake Not Applied Switch Test
• 12.25. Parking Brake Switch Test ( MONOTROL Pedal Only)
• 12.26. Brake Shoes Adjustment
• 12.27. Troubleshooting
• 13. RM0733-(09-2003)-UK-EN
• 13.1. Steering Axle
• 13.2. Safety Precautions Maintenance and Repair
• 13.3. General
• 13.4. Description
• 13.5. Steering Axle Assembly Repair
• 13.6. Install
• 13.7. Wheels and Hub Repair
• 13.8. Remove and Disassemble
• 13.9. Inspect
• 13.10. Assemble and Install
• 13.11. Spindles and Bearings Repair
• 13.12. Inspect
• 13.13. Assemble and Install
• 13.14. Tie Rods Repair
• 13.15. Inspect
• 13.16. Install
• 13.17. Steering Cylinder Repair
• 13.18. Remove and Disassemble
• 13.19. Clean and Inspect
• 13.20. Assemble and Install
• 13.21. Troubleshooting
• 14. RM0732-(10-2003)-UK-EN
• 14.1. Steering Control Unit
• 14.2. Safety Precautions Maintenance and Repair
• 14.3. General
• 14.4. Description
• 14.5. Operation
• 14.6. Steering Wheel and Column Assembly Repair
• 14.7. Remove and Disassemble
• 14.8. Assemble and Install
• 14.9. Steering Control Unit
• 14.10. Disassemble
• 14.11. Assemble
• 14.12. System Air Removal
• 14.13. Troubleshooting
• 15. RM0731-(09-2003)-UK-EN
• 15.1. Drive Axle
• 15.2. Safety Precautions Maintenance and Repair
• 15.3. General
• 15.4. Description
• 15.5. Drive Axle Repair
• 15.6. Remove and Disassemble
• 15.7. Clean and Inspect
• 15.8. Assemble and Install
• 15.9. Troubleshooting
• 16. RM0728-(08-2006)-UK-EN
• 16.1. Two-Speed Powershift Transmission
• 16.2. Safety Precautions Maintenance and Repair
• 16.3. General
• 16.4. Transmission Repair
• 16.5. Install
• 16.6. Clutch Packs Repair
• 16.7. Remove and Disassemble
• 16.8. Clutch Assemblies, Disassemble
• 16.9. Inspect
• 16.10. Assemble and Install
• 16.11. Clutch Assemblies, Assemble and Install
• 16.12. Differential Repair
• 16.13. Remove and Disassemble
• 16.14. Inspect
• 16.15. Original Parts, Assemble and Install
• 16.16. New Parts, Assemble and Install
• 16.17. Adjustments With Original Shim Pack
• 16.18. Adjustments Without Original Shim Pack
• 16.19. Differential and Ring Gear Assembly, Assemble
• 16.20. Control Valve Repair
• 16.21. Remove and Disassemble
• 16.22. Inspect
• 16.23. Assemble and Install
• 16.24. MONOTROL Pedal Repair
• 16.25. Remove and Disassemble
• 16.26. Assemble and Install
• 16.27. Direction Control Lever
• 16.28. Remove and Disassemble
• 16.29. Assemble and Install
• 16.30. Stall Test
• 16.31. Inching/Brake Pedal Adjustment
• 16.32. MONOTROL Pedal Neutral Start Switch Adjustment
• 16.33. MONOTROL Pedal Neutral Start Switch Test
• 16.34. Electronic Control Unit Check
• 16.35. Oil Pressure Check
• 16.36. Transmission Pump Relief Valve, Test Port 1, Check
• 16.37. Input (Reverse) Clutch Pressure, Test Port 2, Check
• 16.38. Counter (Forward) Clutch Pressure, Test Ports 3 and 4, Check
• 16.39. Torque Converter Regulator, Test Port 5, Check
• 16.40. Lubrication Circuit Oil Pressure, Test Port 6, Check
• 16.41. Modulator Pressure, Test Port 7, Check
• 16.42. Speed Transmission Will Not Shift
• 16.43. Troubleshooting
• 16.44. Troubleshooting – Pressure Tests
• 16.45. Table 1. Pinion Variation Numbers Examples
• 16.46. Table 2. Ring and Pinion Tooth Contact Adjustment
• 16.47. Table 3. Stall Speeds (New Engines)
• 16.48. Table 4. Electronic Control Unit Connector
• 16.49. Table 5. Transmission Pressure Port Check
• 17. RM0727-(06-2004)-UK-EN
• 17.1. Two-Speed Powershift Transmission
• 17.2. Safety Precautions Maintenance and Repair
• 17.3. General
• 17.4. Mechanical Description
• 17.5. Torque Converter
• 17.6. Transmission Pump
• 17.7. Shaft Assemblies
• 17.8. Input (Reverse) Shaft
• 17.9. Counter (Forward) Clutch Shafts
• 17.10. Clutch Assemblies
• 17.11. Output Gear and Pinion
• 17.12. Electronic Control Unit
• 17.13. Hydraulic Operation
• 17.14. Torque Converter
• 17.15. Seal Rings
• 17.16. Control Valve
• 17.17. Clutch Pressure Regulator
• 17.18. Inching Spool Assembly
• 17.19. Direction Spool
• 17.20. Modulator Circuit
• 17.21. Torque Converter Regulator
• 17.22. MONOTROL Pedal
• 17.23. MONOTROL Pedal Start Circuit
• 17.24. Direction Control Lever
• 17.25. Oil Flow Diagrams
• 17.26. Neutral
• 17.27. Modulator Operation
• 17.28. Forward-Low
• 17.29. Forward-Low-Inching
• 17.30. Reverse
• 18. RM0745-(09-2003)-UK-EN
• 18.1. LPG Fuel System
• 18.2. Safety Precautions Maintenance and Repair
• 18.3. General
• 18.4. Description and Operation
• 18.5. Fuel Tank
• 18.6. Fuel Filter and Fuel Valve Unit
• 18.7. LPG Convertor Vaporizer (IMPCO)
• 18.8. LPG Controller (Dana EPIC/Teleflex-GFI)
• 18.9. Filter Section
• 18.10. Lock-Off Section
• 18.11. Converter Section – Primary Regulation (Stage 1)
• 18.12. Converter Section – Secondary Regulation (Stage 2)
• 18.13. Carburetor
• 18.14. Governor
• 18.15. Two-Way Valves, Open-Loop System
• 18.16. Closed-Loop Fuel Control
• 18.17. Tune Valve, Closed-Loop Fuel System
• 18.18. Oxygen Sensor, Closed-Loop Fuel System
• 18.19. LPG Tank Repair
• 18.20. Install
• 18.21. Hydrostatic Relief Valve Repair
• 18.22. Remove and Install
• 18.23. Filter Unit Repair
• 18.24. Fuel Filter Element, Replace
• 18.25. Diaphragm and Fuel Valve, Replace
• 18.26. Hoses Replacement
• 18.27. LPG Convertor Vaporizer (IMPCO) Repair
• 18.28. Disassemble
• 18.29. Inspect
• 18.30. Assemble
• 18.31. Install
• 18.32. LPG Controller (Dana EPIC/Teleflex-GFI) Repairs
• 18.33. Disassemble
• 18.34. Converter Section
• 18.35. Filter Section
• 18.36. Lock-Off Section
• 18.37. Inspect
• 18.38. LPG Controller Assembly
• 18.39. Filter Section
• 18.40. Lock-Off Section