Hyster H360-36HD, H360-48HD (A238) Parts Manual

Description

• Model List:
  • H360-36HD, H360-48HD (A238)

• 1. FLOORPLATES PAGE 1 OF 2
• 2. FLOORPLATES PAGE 2 OF 2
• 3. HOODS AND COVERS
• 4. COUNTERWEIGHT
• 5. CAB OPEN – PAGE 1 OF 2
• 6. CAB OPEN – PAGE 2 OF 2
• 7. CAB CLOSED – PAGE 1 OF 2
• 8. CAB CLOSED – PAGE 2 OF 2
• 9. CAB ATTACHING PARTS OPEN AND CLOSED CAB
• 10. ARMREST ASSEMBLY OPEN AND CLOSED CAB
• 11. PIVOT ARM ASSEMBLY OPEN AND CLOSED CAB
• 12. DASH ASSEMBLY CLOSED CAB
• 13. CAB WINDOWS INSTALLATION CLOSED CAB
• 14. WINDOW WIPER SYSTEM WASHER BOTTLE KIT
• 15. WINDOW WIPER SYSTEM REAR AND ROOF WIPER KITS – AND FRONT WIPER OPTIONS
• 16. AIR CONDITIONER FILTER AND COVER ASSEMBLY CLOSED CAB
• 17. HEATER AND AIR DUCT CLOSED CAB WITHOUT AIRCO
• 18. AIR DUCT ASSEMBLY HEATER – CLOSED CAB WITHOUT AIRCO
• 19. HEATER ASSEMBLY CLOSED CAB WITHOUT AIRCO
• 20. HEATER SYSTEM CLOSED CAB WITHOUT AIRCO
• 21. CAB DOOR RIGHT HAND – CLOSED CAB
• 22. CAB DOOR LEFT HAND – CLOSED CAB
• 23. CAB MAIN DOOR WINDOW RIGHT AND LEFT HAND – CLOSED CAB
• 24. CAB FLOORMATS OPEN AND CLOSED CAB
• 25. CONDENSER SYSTEM CLOSED CAB WITH AIRCO OR WITH CLIMATE CONTROL
• 26. CONDENSER CLOSED CAB WITH AIRCO OR WITH CLIMATE CONTROL
• 27. AIR DUCT ASSEMBLY AIR CONDITIONING – CLOSED CAB WITH AIRCO OR WITH CLIMATE CONTROL
• 28. AIR CONDITIONER ASSEMBLY CLOSED CAB WITH AIRCO
• 29. AIR CONDITIONER SYSTEM ASSEMBLY CLOSED CAB WITH AIRCO
• 30. AIR CONDITIONER SYSTEM CLIMATE CONTROL CAB
• 31. AIR CONDITIONER CLIMATE CONTROL CAB
• 32. CLIMATE CONTROL SYSTEM
• 33. CAB MOUNTING AND TILT PAGE 1 OF 2
• 34. CAB MOUNTING AND TILT PAGE 2 OF 2
• 35. CAB TILT PUMP MOUNTING
• 36. CAB TILT PUMP ASSEMBLY
• 37. CAB TILT PUMP ELECTRIC
• 38. CAB TILT CYLINDER
• 39. HAND PUMP
• 40. HEATER HOSES AND AIR CONDITIONER HOSES
• 41. AIR CONDITIONING HOSES AND COMPRESSOR ALTERNATE CONFIGURATION
• 42. COMPRESSOR ASSEMBLY
• 43. LABELS HYDRAULIC CONTROLS
• 44. LABELS PAGE 1 OF 3
• 45. LABELS PAGE 2 OF 3
• 46. LABELS PAGE 3 OF 3
• 47. RADIO CONSOLE AND ATTACHING PARTS CLOSED CAB ONLY
• 48. SEAT ASSEMBLY, MECHANICAL SUSPENSION
• 49. SEAT SUSPENSION ASSEMBLY MECHANICAL
• 50. SEAT ASSEMBLY, AIR SUSPENSION DELUXE – STD BELTS
• 51. SEAT ASSEMBLY, AIR SUSPENSION DELUXE COVER W/ 3 POINT BELTS
• 52. SUSPENSION KIT ASSEMBLY
• 53. SEAT ASSEMBLY SUSPENSION
• 54. HEATER AND CONTROL PANEL ASSEMBLIES
• 55. ENGINES
• 55.1. COOLING SYSTEM
• 55.2. EXHAUST SYSTEM
• 55.3. ENGINE MOUNTS
• 55.4. ENGINE ATTACHING PARTS
• 55.5. BELT TENSIONER
• 55.6. CAB HEATER PLUMBING
• 55.7. CAMSHAFT
• 55.8. CATALYTIC CONVERTER
• 55.9. COMPRESSOR AIR INLET
• 55.10. CONNECTING RODS AND PISTONS
• 55.11. CRANKCASE BREATHER
• 55.12. CRANKCASE BREATHER PLUMBING
• 55.13. CRANKSHAFT AND BEARINGS
• 55.14. CYLINDER BLOCK
• 55.15. CYLINDER HEAD
• 55.16. DIPSTICK AND TUBE
• 55.17. ENGINE COOLANT VENT
• 55.18. ENGINE OIL COOLER
• 55.19. EXHAUST OUTLET ELBOW
• 55.20. EXHAUST RECIRCULATION
• 55.21. EXHAUST RECIRCULATION AIR PLUMBING
• 55.22. EXHAUST RECIRCULATION WATER PLUMBING
• 55.23. FAN DRIVE
• 55.24. FLYWHEEL AND MOUNTING
• 55.25. FLYWHEEL HOUSING
• 55.26. FRONT GEAR COVER
• 55.27. GEAR DRIVEN PUMP DRIVE
• 55.28. LIFTING EYES
• 55.29. OIL FILTER
• 55.30. OIL PAN
• 55.31. OIL PUMP
• 55.32. PLUG, COOLANT HEATER STARTING AID
• 55.33. RADIATOR ASSEMBLY
• 55.34. REAR GEAR HOUSING
• 55.35. REAR GEAR TRAIN MOUNTING
• 55.36. ROCKER LEVERS
• 55.37. STARTER MOTOR AND MOUNTING
• 55.38. STUD GROUNDING
• 55.39. THERMOSTAT
• 55.40. TURBOCHARGER
• 55.41. TURBOCHARGER PLUMBING
• 55.42. VALVE COVER
• 55.43. VALVE TAPPETS
• 55.44. VIBRATION DAMPER
• 55.45. WATER INTAKE CONNECTION
• 55.46. WATER OUTLET CONNECTION
• 55.47. WATER PUMP
• 56. FUEL SYSTEM
• 56.1. THROTTLE PEDAL LINKAGE
• 56.2. MONOTROL PEDAL ASSEMBLY
• 56.3. THROTTLE AND INCHING SENSORS
• 56.4. AIR INTAKE SYSTEM
• 56.5. FUEL TANK
• 56.6. FUEL LINES
• 56.7. AIR INTAKE CONNECTION
• 56.8. AIR INTAKE MANIFOLD
• 56.9. AIR TRANSFER CONNECTION
• 56.10. DRAIN PLUG, FUEL PUMP
• 56.11. FUEL DRAIN PLUMBING
• 56.12. FUEL FILTER
• 56.13. FUEL FILTER
• 56.14. FUEL FILTER WITH WATER SEPARATOR
• 56.15. FUEL FILTER MOUNTING
• 56.16. FUEL FILTER PLUMBING
• 56.17. FUEL INLET FITTING
• 56.18. FUEL INJECTORS
• 56.19. FUEL INJECTOR PLUMBING
• 56.20. FUEL PUMP
• 56.21. FUEL SUPPLY PLUMBING
• 57. ELECTRICAL SYSTEM
• 57.1. ELECTRICAL SYSTEM
• 57.2. TRANSMISSION CONTROLLER AND CAB HYDRAULIC CONTROLLER
• 57.3. ELECTRIC HORN OPEN AND CLOSED CAB
• 57.4. INDICATOR DISPLAY AND CONTROLS
• 57.5. CONTROL PANEL ASSEMBLY HEATER
• 57.6. CONTROL PANEL ASSEMBLY HEATER AND AIR CONDITIONER
• 57.7. WIRE HARNESS ARMREST
• 57.8. WIRE HARNESS BACK-UP ALARM EXTENSION
• 57.9. WIRE HARNESS BRAKE TEMPERATURE SWITCH
• 57.10. WIRE HARNESS CAB REAR LIGHTS
• 57.11. WIRE HARNESS (CHASSIS) PAGE 1 OF 3
• 57.12. WIRE HARNESS (CHASSIS) PAGE 2 OF 3
• 57.13. WIRE HARNESS (CHASSIS) PAGE 3 OF 3
• 57.14. WIRE HARNESS CAB LIGHTS
• 57.15. WIRE HARNESS CAB SIDE CONSOLE – PAGE 1 OF 5 ( S/N A238E01505L)
• 57.16. WIRE HARNESS CAB SIDE CONSOLE – PAGE 2 OF 5 ( S/N A238E01505L)
• 57.17. WIRE HARNESS CAB SIDE CONSOLE – PAGE 3 OF 5 ( S/N A238E01505L)
• 57.18. WIRE HARNESS CAB SIDE CONSOLE – PAGE 4 OF 5 ( S/N A238E01505L)
• 57.19. WIRE HARNESS CAB SIDE CONSOLE – PAGE 5 OF 5 ( S/N A238E01505L)
• 57.20. RELAYS AND FUSES
• 57.21. WIRE HARNESS CAB SIDE CONSOLE – PAGE 1 OF 2 (S/N A238E01506L )
• 57.22. WIRE HARNESS CAB SIDE CONSOLE – PAGE 2 OF 2 (S/N A238E01506L )
• 57.23. RELAYS AND FUSES
• 57.24. WIRE HARNESS CAB TILT
• 57.25. WIRE HARNESS CAB UNDERFLOOR
• 57.26. WIRE HARNESS CARRIAGE, STD/SS
• 57.27. WIRE HARNESS CARRIAGE
• 57.28. WIRE HARNESS CARRIAGE, DFSSFP – SPLITTER
• 57.29. WIRE HARNESS CLOSED CAB
• 57.30. WIRE HARNESS CLOSED CAB – ALTERNATE CONFIGURATION
• 57.31. WIRE HARNESS FRONT LIGHTS
• 57.32. WIRE HARNESS MAST
• 57.33. WIRE HARNESS MAST LIGHT EXTENSION
• 57.34. WIRE HARNESS MAST WORK LIGHT
• 57.35. WIRE HARNESS OPEN CAB
• 57.36. WIRE HARNESS REAR WIPER EXTENSION – CLOSED CAB
• 57.37. WIRE HARNESS SIDE AND INDICATOR LIGHTS
• 57.38. WIRE HARNESS STEER COLUMN
• 57.39. WIRE HARNESS TAIL LIGHTS
• 57.40. WIRE HARNESS TAIL LIGHTS EXTENSION
• 57.41. WIRE HARNESS WASH PUMPS – CLOSED CAB
• 57.42. WIRE HARNESS AND SWITCH ASSEMBLY MONOTROL PEDAL
• 57.43. LIGHTS DRIVE AND REAR
• 57.44. LIGHTS FRONT FENDER
• 57.45. LIGHTS MAST WORK
• 57.46. LIGHTS STROBE – WITH CONDENSER
• 57.47. LIGHTS STROBE – WITHOUT CONDENSER
• 57.48. LIGHTS TAIL
• 57.49. LIGHTS TURN SIGNAL AND SIDE
• 57.50. LIGHT SWITCHES
• 57.51. BACK-UP ALARM
• 57.52. CONTROLLER SEAT BELT SEQUENCER
• 57.53. ALTERNATOR AND MOUNTING
• 57.54. ENGINE CONTROL MODULE
• 57.55. ETR CONTROL MODULE WIRE HARNESS
• 57.56. CONTROL PANEL ASSEMBLY CLIMATE CONTROL
• 58. TRANSMISSION
• 58.1. TRANSMISSION MOUNTING AND HOSES
• 58.2. UNIVERSAL SHAFT
• 58.3. CONVERTER
• 58.4. DRIVE TRAIN
• 58.5. PRESSURE OIL PUMP
• 58.6. POWER TAKE-OFF
• 58.7. ENGINE CONNECTION
• 58.8. TRANSMISSION HOUSING PAGE 1 OF 2
• 58.9. TRANSMISSION HOUSING PAGE 2 OF 2
• 58.10. PRESSURE FILTER
• 58.11. TRANSMISSION SENSORS
• 58.12. OIL DIPSTICK
• 58.13. FIRST SPEED CLUTCH ASSEMBLY
• 58.14. SECOND SPEED CLUTCH ASSEMBLY
• 58.15. THIRD SPEED CLUTCH ASSEMBLY
• 58.16. FORWARD CLUTCH ASSEMBLY
• 58.17. REVERSE CLUTCH ASSEMBLY
• 58.18. OUTPUT FLANGE
• 58.19. CONTROL VALVE PAGE 1 OF 4
• 58.20. CONTROL VALVE PAGE 2 OF 4
• 58.21. CONTROL VALVE PAGE 3 OF 4
• 58.22. CONTROL VALVE PAGE 4 OF 4
• 58.23. PRESSURE REGULATOR
• 59. Drive Axle
• 59.1. DRIVE TIRE AND WHEEL TUBELESS PNEUMATIC
• 59.2. DRIVE TIRE AND WHEEL TUBED PNEUMATIC
• 59.3. DRIVE AXLE ATTACHING PARTS
• 59.4. DRIVE AXLE ASSEMBLY BRAKE
• 59.5. DRIVE AXLE ASSEMBLY PLANETARY GEAR DRIVE
• 59.6. DRIVE AXLE ASSEMBLY HUB
• 59.7. DRIVE AXLE ASSEMBLY PARK BRAKE RETAINER
• 59.8. DRIVE AXLE ASSEMBLY PARK BRAKE
• 59.9. DRIVE AXLE ASSEMBLY DIFFERENTIAL AND CARRIER
• 60. STEERING SYSTEM
• 60.1. STEERING CONTROL UNIT AND ATTACHING STEER HOSES
• 60.2. STEERING CONTROL UNIT ASSEMBLY
• 60.3. STEER COLUMN ASSEMBLY
• 60.4. STEER COLUMN ASSEMBLY ALTERNATE CONFIGURATION
• 60.5. STEERING COLUMN
• 60.6. STEER HOSES
• 60.7. STEER CYLINDER
• 60.8. STEER AXLE ATTACHING PARTS
• 60.9. STEER AXLE ASSEMBLY
• 60.10. STEER TIRE AND WHEEL TUBED PNEUMATIC
• 60.11. STEER TIRE AND WHEEL TUBELESS PNEUMATIC
• 61. BRAKE SYSTEM
• 61.1. BRAKE PEDAL LINKAGE
• 61.2. BRAKE VALVE AND ATTACHING PARTS
• 61.3. BRAKE VALVE AND ATTACHING PARTS ALTERNATE CONFIGURATION
• 61.4. BRAKE PEDAL ASSEMBLY
• 61.5. BRAKE HOSES PAGE 1 OF 3
• 61.6. BRAKE HOSES PAGE 2 OF 3
• 61.7. BRAKE HOSES PAGE 3 OF 3
• 61.8. BRAKE MANIFOLD AND ATTACHING BRAKE HOSES
• 61.9. BRAKE ACCUMULATOR AND ATTACHING PARTS
• 62. HYDRAULIC SYSTEM
• 62.1. HYDRAULIC SUPPLY AND RETURN PAGE 1 OF 3 – WITH LIFT ACCUMULATOR OPTION
• 62.2. HYDRAULIC SUPPLY AND RETURN PAGE 1 OF 3 – WITHOUT LIFT ACCUMULATOR OPTION
• 62.3. HYDRAULIC SUPPLY AND RETURN PAGE 2 OF 3 – THREE-FUNCTION OPTION
• 62.4. HYDRAULIC SUPPLY AND RETURN PAGE 2 OF 3 – FOUR, FIVE, AND SIX-FUNCTION OPTIONS
• 62.5. HYDRAULIC SUPPLY AND RETURN PAGE 3 OF 3
• 62.6. TILT CYLINDERS AND ATTACHING PARTS
• 62.7. TILT CYLINDER ASSEMBLY
• 62.8. HYDRAULIC CONTROLS JOYSTICK
• 62.9. JOYSTICK ASSEMBLY
• 62.10. HYDRAULIC LEVERS TWO-LEVER CONTROL PANEL
• 62.11. HYDRAULIC LEVERS THREE-LEVER CONTROL PANEL
• 62.12. HYDRAULIC LEVERS FOUR-LEVER CONTROL PANEL – WITH CLAMPING
• 62.13. HYDRAULIC LEVERS FOUR-LEVER CONTROL PANEL – WITHOUT CLAMPING
• 62.14. HYDRAULIC TANK AND ATTACHING PARTS
• 62.15. HYDRAULIC PUMPS AND ATTACHING PARTS
• 62.16. HYDRAULIC CONTROL VALVE AND ATTACHING PARTS PAGE 1 OF 2
• 62.17. HYDRAULIC CONTROL VALVE AND ATTACHING PARTS PAGE 2 OF 2
• 62.18. HYDRAULIC CONTROL VALVE ASSEMBLY
• 62.19. HYDRAULIC CONTROL VALVE LIFT SECTION, LH
• 62.20. HYDRAULIC CONTROL VALVE LIFT SECTION, RH
• 62.21. HYDRAULIC CONTROL VALVE AUXILIARY SECTION
• 62.22. HYDRAULIC CONTROL VALVE HIC, BRAKE/ACCUMULATOR
• 62.23. HYDRAULIC CONTROL VALVE TILT SECTION
• 62.24. HYDRAULIC CONTROL VALVE HIC, MID-INLET
• 62.25. MAST INSTALLATION
• 62.26. OUTER MAST
• 62.27. INNER MAST
• 62.28. LIFT CYLINDER ASSEMBLY
• 62.29. HEADER HOSES THREE FUNCTION
• 62.30. HEADER HOSES FOUR, FIVE, SIX, AND SEVEN FUNCTION
• 63. Attachments
• 63.1. FORKS PIN TYPE
• 63.2. FORKS HOOK TYPE – DUAL FUNCTION SIDE-SHIFT FORK POSITIONER CARRIAGE ONLY
• 63.3. FORKS INTEGRATED – DUAL FUNCTION SIDE-SHIFT FORK POSITIONER CARRIAGE ONLY
• 63.4. DIRECTIONAL CONTROL VALVE AND ATTACHING PARTS TWO-SECTION, FOUR-FUNCTION
• 63.5. DIRECTIONAL CONTROL VALVE ASSEMBLY TWO-SECTION, FOUR-FUNCTION
• 63.6. DIRECTIONAL CONTROL VALVE AND ATTACHING PARTS THREE-SECTION, FIVE-FUNCTION
• 63.7. DIRECTIONAL CONTROL VALVE ASSEMBLY THREE-SECTION, FIVE-FUNCTION
• 63.8. DIRECTIONAL CONTROL VALVE AND ATTACHING PARTS FOUR-SECTION, SIX-FUNCTION
• 63.9. DIRECTIONAL CONTROL VALVE ASSEMBLY FOUR-SECTION, SIX-FUNCTION
• 63.10. DIRECTIONAL CONTROL VALVE AND ATTACHING PARTS FIVE-SECTION, SEVEN-FUNCTION
• 63.11. DIRECTIONAL CONTROL VALVE ASSEMBLY FIVE-SECTION, SEVEN-FUNCTION
• 63.12. CARRIAGE STANDARD PIN TYPE – WITHOUT FORK POSITIONER
• 63.13. CARRIAGE STANDARD PIN TYPE – WITH FORK POSITIONER
• 63.14. CARRIAGE APRON TYPE – WITHOUT FORK POSITIONER
• 63.15. CARRIAGE APRON TYPE – WITH FORK POSITIONER
• 63.16. CARRIAGE (DUAL FUNCTION SIDE-SHIFT FORK POSITIONER) INTEGRATED AND QD HOOK TYPE FORK – 350 MM/13.75 IN. SIDE-SHIFT WITH FIVE-FUNCTION VALVE
• 63.17. CARRIAGE (DUAL FUNCTION SIDE-SHIFT FORK POSITIONER) INTEGRATED AND QD HOOK TYPE FORK – 468 MM/18.40 IN. SIDE-SHIFT WITH FIVE-FUNCTION VALVE
• 63.18. CARRIAGE (DUAL FUNCTION SIDE-SHIFT FORK POSITIONER) INTEGRATED AND QD HOOK TYPE FORK – 350 MM/13.75 IN. SIDE-SHIFT WITH SEVEN-FUNCTION VALVE
• 63.19. CARRIAGE (DUAL FUNCTION SIDE-SHIFT FORK POSITIONER) INTEGRATED AND QD HOOK TYPE FORK – 468 MM/18.40 IN. SIDE-SHIFT WITH SEVEN-FUNCTION VALVE
• 63.20. CYLINDER ASSEMBLY SIDE-SHIFT AND FORK POSITIONER – 350 MM/13.75 IN. SIDE-SHIFT
• 63.21. CYLINDER ASSEMBLY SIDE-SHIFT AND FORK POSITIONER – 468 MM/18.40 IN. SIDE-SHIFT
• 63.22. FORK CARRIER FOR DUAL FUNCTION SIDE-SHIFT FORK POSITIONER CARRIAGES WITH QUICK DISCONNECT HOOK TYPE FORKS
• 63.23. CYLINDER ASSEMBLY FORK POSITIONER
• 63.24. CYLINDER ASSEMBLY APRON
• 64. OPTIONS
• 64.1. BOW-SHACKLES
• 64.2. EXTERIOR MIRRORS
• 64.3. EMPTY SEAT ENGINE SHUTDOWN
• 64.4. MAP READING LIGHT CLOSED CAB ONLY
• 64.5. TRAINING SEAT CLOSED CAB ONLY
• 64.6. SECOND 12V SOCKET OPTION
• 64.7. WIRE MESH ROOF PROTECTION
• 64.8. INSULATION MATS AND AIR DUCT CLOSED CAB WITH AIRCO OR CLIMATE CONTROL
• 64.9. AIR DUCT CLOSED CAB WITH AIRCO OR CLIMATE CONTROL
• 64.10. RAIN TOP OPEN CAB ONLY
• 64.11. CAB RECIRCULATING FAN CLOSED CAB ONLY
• 64.12. REAR LOCKING CONSOLE CLOSED CAB ONLY
• 64.13. HEATED TOP WINDOW CLOSED CAB ONLY
• 64.14. OPTIONAL MOUNTING EQUIPMENT (HANDLE)
• 64.15. OPTIONAL MOUNTING EQUIPMENT (HANDLE) ALTERNATE ASSEMBLY
• 64.16. CAB SUNSHADE – TOP
• 64.17. CAB SUNSHADE – REAR
• 64.18. DC-DC CONVERTER AND ATTACHING PARTS
• 64.19. MUDFLAPS