Hyster H40A, H50A, H60A, H70A (C3C1) Parts Manual

Description

• Model List:
  • H40A, H50A, H60A, H70A (C3C1)

• 1. INTERIOR COVERS DASH AND FLOORMAT
• 2. HOOD AND COUNTERWEIGHT AND RADIATOR COVER
• 3. OVERHEAD GUARD WITH ANCILLARY PARTS – RECTANGLE
• 4. OVERHEAD GUARD FIG8 WITH DOOR AND FRONT AND REAR SCREENS
• 5. AIR CONDITIONER COMPRESSOR 2.1L DIESEL
• 6. AIR CONDITIONER COMPRESSOR 2.1L AND 2.2L – POWERSHIFT TRANSMISSION
• 7. AIR CONDITIONER COMPRESSOR 3.0L DIESEL
• 8. AIR CONDITIONER COMPRESSOR 3.3L DIESEL
• 9. AIR CONDITIONER AND HEATER ASSEMBLY – CAB
• 10. SEATS FULL SUSPENSION
• 11. SEATS NON SUSPENSION
• 12. SEAT NON SUSPENSION WITH FOLDING BACKREST
• 13. SEAT ASSEMBLY FULL SUSPENSION – GRAMMER
• 14. SEAT BELT OPTIONS
• 15. DECALS PAGE 1 OF 2
• 16. DECALS PAGE 2 OF 2
• 17. SOUND ABATEMENT
• 18. ENGINE ASSEMBLY – YANMAR 2.1L DIESEL
• 18.1. ENGINE MOUNTING 2.1L DIESEL
• 18.2. CYLINDER BLOCK
• 18.3. GEAR HOUSING
• 18.4. FLYWHEEL HOUSING AND OIL SUMP
• 18.5. CYLINDER HEAD AND COVER
• 18.6. INTAKE MANIFOLD
• 18.7. EXHAUST MANIFOLD
• 18.8. CAMSHAFT AND IDLE GEAR
• 18.9. CRANKSHAFT AND PISTON
• 18.10. OIL PUMP AND ATTACHING PARTS
• 18.11. OIL PIPE
• 18.12. COOLING WATER SYSTEM
• 18.13. ENGINE FUEL SYSTEM
• 18.14. STARTER
• 18.15. ALTERNATOR
• 18.16. ELECTRICAL PARTS
• 19. ENGINE ASSEMBLY – YANMAR 2.2L LPG
• 19.1. ENGINE MOUNTING 2.2L LPG
• 19.2. CYLINDER BLOCK
• 19.3. GEAR HOUSING
• 19.4. FLYWHEEL AND HOUSING
• 19.5. CYLINDER HEAD AND COVER
• 19.6. CRANKSHAFT AND PISTON
• 19.7. CAMSHAFT AND IDLE GEAR
• 19.8. INTAKE MANIFOLD
• 19.9. EXHAUST MANIFOLD
• 19.10. OIL SYSTEM
• 19.11. WATER PUMP AND COOLING BELT
• 19.12. FUEL RAIL AND INJECTOR ASSEMBLY
• 19.13. STARTER
• 19.14. ALTERNATOR
• 19.15. ELECTRICAL PARTS
• 20. ENGINE ASSEMBLY – DIESEL – NON CERT
• 20.1. ENGINE MOUNTING AND TORQUE CONVERTER YANMAR 3.0L AND 3.3L DIESEL
• 20.2. ENGINE AND ANCILLARY ELECTRICAL – YANMAR 3.0L AND 3.3L DIESEL
• 20.3. CYLINDER BLOCK YANMAR 3.0L AND 3.3L DIESEL
• 20.4. GEAR HOUSING YANMAR 3.0L AND 3.3L DIESEL
• 20.5. CYLINDER HEAD YANMAR 3.0L AND 3.3L DIESEL
• 20.6. INTAKE AND EXHAUST MANIFOLD YANMAR 3.0L AND 3.3L DIESEL
• 20.7. FLYWHEEL AND OIL PAN YANMAR 3.0L AND 3.3L DIESEL
• 20.8. CAMSHAFT AND DRIVE GEAR YANMAR 3.0L AND 3.3L DIESEL
• 20.9. CRANKSHAFT AND PISTON YANMAR 3.0L AND 3.3L DIESEL
• 20.10. LUBE OIL SYSTEM YANMAR 3.0L AND 3.3L DIESEL
• 20.11. WATER PUMP YANMAR 3.0L AND 3.3L DIESEL
• 20.12. FUEL INJECTION SYSTEM YANMAR 3.0L AND 3.3L DIESEL
• 20.13. FUEL FILTER AND WATER SEPARATOR YANMAR 3.0L AND 3.3L DIESEL
• 20.14. STARTER YANMAR 3.0L AND 3.3L DIESEL
• 20.15. ALTERNATOR YANMAR 3.0L AND 3.3L DIESEL
• 21. ENGINE ASSEMBLY – YANMAR 94
• 21.1. CYLINDER BLOCK
• 21.2. CYLINDER HEAD
• 21.3. CAMSHAFT AND DRIVE GEAR
• 21.4. CRANKSHAFT, PISTON AND FLYWHEEL
• 21.5. GEAR HOUSING
• 21.6. FLYWHEEL HOUSING AND OIL SUMP
• 21.7. INTAKE MANIFOLD
• 21.8. EXHAUST MANIFOLD
• 21.9. OIL SYSTEM
• 21.10. WATER COOLING SYSTEM
• 21.11. FUEL INJECTION PUMP
• 21.12. GOVERNOR
• 21.13. FUEL INJECTION VALVE
• 21.14. FUEL PIPE
• 21.15. STARTING MOTOR
• 21.16. ALTERNATOR
• 21.17. ELECTRONIC CONTROL MODULE
• 21.18. ACCESSORY
• 21.19. GASKET KIT – ENGINE
• 22. COOLING SYSTEM
• 22.1. COOLING SYSTEM 2.1L AND 2.2L
• 22.2. RADIATOR 3-ROW WITH CAC
• 23. EXHAUST SYSTEM
• 23.1. EXHAUST SYSTEM 2.1L WITH DPF – LOW EXIT
• 23.2. EXHAUST SYSTEM 2.1L WITH DPF – OVERHEAD EXIT
• 23.3. EXHAUST SYSTEM 2.1L WITH DOC – OVERHEAD EXIT
• 23.4. DIESEL PARTICULATE FILTER 2.1L
• 23.5. EXHAUST WRAP 2.1L
• 23.6. EXHAUST SYSTEM 2.2L LPG – WITH CATALYTIC CONVERTER
• 23.7. EXHAUST SYSTEM 2.2L LPG/BI-FUEL – WITHOUT CATALYTIC CONVERTER
• 23.8. EXHAUST SYSTEM 3.0L DIESEL – OVERHEAD EXIT
• 23.9. EXHAUST 3.0L DIESEL – LOW EXIT
• 24. FUEL SYSTEM
• 24.1. AIR INLET PRE-CLEANER AND DUCT
• 24.2. AIR INLET SYSTEM 2.1L
• 24.3. AIR FILTER ASSEMBLY – 2.1L
• 24.4. AIR INLET SYSTEM 2.2L LPG
• 24.5. AIR INLET SYSTEM 3.0L AND 3.3L DIESEL
• 24.6. AIR INLET SYSTEM 3.0L AND 3.3L DIESEL – MANUFACTURING OPTION
• 24.7. FUEL SYSTEM 2.1L
• 24.8. FUEL SYSTEM 2.2L BI-FUEL
• 24.9. FUEL SYSTEM 3.0L DIESEL – CHINA MARKET
• 24.10. FUEL SYSTEM 3.0L DIESEL
• 24.11. FUEL SYSTEM LPG – WITH FUEL QUALITY SENSOR
• 24.12. FUEL CAP DIESEL AND BI-FUEL OPTIONS
• 24.13. THROTTLE PEDAL SINGLE
• 24.14. THROTTLE PEDAL MONOTROL
• 24.15. THROTTLE PEDAL NON-CERT DIESEL
• 24.16. THROTTLE PEDAL NON-CERT DIESEL – MFG OPTION
• 24.17. LPG TANK BRACKET MOUNTING
• 24.18. TANK BRACKET ASSEMBLY ROTATING, SWING-OUT
• 24.19. TANK BRACKET ASSEMBLY FIXED, DUAL STEEL
• 24.20. TANK BRACKET ASSEMBLY ROTATING, DUAL STEEL
• 24.21. TANK BRACKET ASSEMBLY FIXED, SINGLE FABRIC
• 24.22. TANK BRACKET ASSEMBLY FIXED – SINGLE FABRIC
• 24.23. TANK BRACKET ASSEMBLY SWING OUT/ DROP DOWN – SINGLE FABRIC STRAP
• 25. ELECTRICAL SYSTEM
• 25.1. BATTERY ARRANGEMENT 2.1L DIESEL
• 25.2. CONTROL BOX FUSE AND ACCELERATOR BOX
• 25.3. ELECTRICAL DASH SWITCHES AND DISPLAY
• 25.4. ELECTRICAL ARRANGEMENT FRONT AND REAR LIGHTS – AND OPERATOR PRESENCE SYSTEM
• 25.5. FUSE BOX ASSEMBLY
• 25.6. GRADIENT SENSOR
• 25.7. HARNESS RETENTION ENGINE – 2.1L DIESEL
• 25.8. HARNESS RETENTION ENGINE – 2.2L LPG
• 25.9. LIGHTS WORK, REAR, AND STROBE
• 25.10. STROBE LIGHT MOUNTING (1/2024 )
• 25.11. MAIN HARNESS LPG AND DIESEL
• 25.12. OIL TEMPERATURE SENSOR TRANSMISSION
• 25.13. TELEMETRY OPTIONS
• 25.14. WATER TEMPERATURE SENSOR GCT ENGINE
• 26. TRANSMISSION
• 26.1. TRANSMISSION ASSEMBLY 2.1L AND 2.2L ENGINES
• 26.2. TRANSMISSION ASSEMBLY 3.0L ENGINES – PAGE 1 OF 2
• 26.3. TRANSMISSION ASSEMBLY 3.0L ENGINES – PAGE 2 OF 2
• 26.4. DIFFERENTIAL ASSEMBLY
• 26.5. TORQUE CONVERTER HOUSING 2.1L AND 2.2L ENGINES
• 26.6. HOUSING TRANSMISSION – 3.0L ENGINES
• 26.7. TORQUE CONVERTER 3.0L ENGINES
• 26.8. CLUTCH ASSEMBLY 2.1L AND 2.2L ENGINES
• 26.9. CLUTCH ASSEMBLY 3.0L ENGINES
• 26.10. TRANSMISSION ASSEMBLY POWERSHIFT TRANSMISSION – PAGE 1 OF 2
• 26.11. TRANSMISSION ASSEMBLY POWERSHIFT TRANSMISSION – PAGE 2 OF 2
• 26.12. CONTROL VALVE POWERSHIFT TRANSMISSION
• 26.13. CLUTCH PACK FORWARD AND REVERSE – POWERSHIFT TRANSMISSION
• 26.14. DRIVE SHAFT POWERSHIFT TRANSMISSION
• 27. Drive Axle
• 27.1. DRIVE AXLE ASSEMBLY H40A/H50A
• 27.2. DRIVE AXLE ASSEMBLY H60A/H70A
• 27.3. BRAKE ASSEMBLY LEFT HAND – H40A/H50A
• 27.4. BRAKE ASSEMBLY RIGHT HAND – H40A/H50A
• 27.5. BRAKE ASSEMBLY H40A-70A
• 27.6. DRIVE AXLE AND TRANSMISSION MOUNTING – WITH TORQUE CONVERTER
• 27.7. DRIVE WHEEL AND TIRE SINGLE PAGE 1 OF 2 – H40A/H50A
• 27.8. DRIVE WHEEL AND TIRE SINGLE PAGE 2 OF 2 – H40A/H50A
• 27.9. DRIVE WHEEL AND TIRE SINGLE PAGE 1 OF 2 – H60A/H70A
• 27.10. DRIVE WHEEL AND TIRE SINGLE PAGE 2 OF 2 – H60A/H70A
• 27.11. DRIVE WHEEL AND TIRE ASSEMBLY DUAL
• 27.12. FENDERS WITH ANTI-STATIC STRAP
• 27.13. DRIVE AXLE ASSEMBLY DRY BRAKE – POWERSHIFT TRANSMISSION
• 27.14. DRIVE AXLE CENTER SECTION – DRY BRAKE (POWERSHIFT TRANSMISSION)
• 27.15. DRIVE AXLE BRAKE PLUMBING – DRY BRAKE (POWERSHIFT TRANSMISSION)
• 28. STEERING SYSTEM
• 28.1. STEER SYSTEM STEER AXLE, HYDRAULICS, COLUMN AND WHEEL
• 28.2. STEER AXLE
• 28.3. STEER CYLINDER ASSEMBLY
• 28.4. STEER AXLE NON SYNCHRONOUS – POWERSHIFT TRANSMISSION
• 28.5. STEER CYLINDER ASSEMBLY POWERSHIFT TRANSMISSION
• 28.6. STEER HYDRAULICS POWERSHIFT TRANSMISSION
• 28.7. STEER COLUMN ASSEMBLY AND ATTACHING PARTS
• 28.8. STEER WHEEL AND TIRE
• 29. BRAKE SYSTEM
• 29.1. BRAKE PEDAL
• 29.2. BRAKE PEDAL INCHING
• 29.3. BRAKE PEDAL WITH POSITION SENSOR – POWERSHIFT TRANSMISSION
• 29.4. BRAKE PLUMBING
• 29.5. MASTER CYLINDER
• 29.6. PARKING BRAKE HANDLE
• 29.7. BRAKE ASSEMBLY DRY BRAKE
• 30. HYDRAULIC SYSTEM
• 30.1. HYDRAULIC SUPPLY AND RETURN POWERSHIFT TRANSMISSION
• 30.2. HYDRAULIC SUPPLY AND RETURN 2.2L LPG ENGINE
• 30.3. HYDRAULIC SUPPLY AND RETURN 2.1lL AND 2.2L STAGE V ENGINE
• 30.4. HYDRAULIC SUPPLY AND RETURN 3.0L AND 3.3L DIESEL ENGINE
• 30.5. HYDRAULIC FILTER AND ATTACHING PARTS POWERSHIFT TRANSMISSION
• 30.6. HYDRAULIC CONTROL VALVE MOUNTING
• 30.7. HYDRAULIC CONTROL LEVERS
• 30.8. HYDRAULIC HOSES HOIST AND AUXILIARY – POWERSHIFT TRANSMISSION
• 30.9. TILT HYDRAULICS
• 30.10. TILT CYLINDERS POWERSHIFT TRANSMISSION
• 30.11. TRANSMISSION COOLING
• 30.12. TRANSMISSION COOLING NON CERT
• 30.13. TRANSMISSION COOLING POWERSHIFT TRANSMISSION
• 30.14. TRANSMISSION COOLING POWERSHIFT TRANSMISSION – 3.0L AND 3.3L WITH AIR CONDITIONING
• 31. Mast-Two Stage Limited Free-Lift
• 31.1. MAST ASSEMBLY TWO STAGE LIMITED FREE- LIFT – H40A/H50A
• 31.2. MAST ASSEMBLY TWO STAGE LIMITED FREE- LIFT – H60A/H70A
• 31.3. LIFT CYLINDER MAIN LIFT – TWO STAGE LIMITED FREE-LIFT
• 31.4. CARRIAGE ASSEMBLY INTERNAL SIDESHIFT – TWO STAGE LFL
• 32. Mast-Two Stage Full Free-Lift
• 32.1. MAST ASSEMBLY TWO STAGE FULL FREE-LIFT
• 32.2. LIFT CYLINDER MAIN LIFT – TWO STAGE FULL FREE LIFT
• 32.3. LIFT CYLINDER FREE-LIFT – TWO STAGE FULL FREE-LIFT
• 32.4. CARRIAGE ASSEMBLY INTERNAL SIDESHIFT – TWO STAGE FFL
• 32.5. MAST HYDRAULIC SYSTEM TWO FUNCTION
• 32.6. MAST HYDRAULIC SYSTEM THREE FUNCTION
• 32.7. MAST HYDRAULIC SYSTEM FOUR FUNCTION
• 33. Mast-Three Stage Full Free-Lift
• 33.1. MAST ASSEMBLY THREE STAGE FULL FREE-LIFT – PAGE 1 OF 2 (H40A/H50A)
• 33.2. MAST ASSEMBLY THREE STAGE FULL FREE-LIFT – PAGE 2 OF 2 (H40A/H50A)
• 33.3. MAST ASSEMBLY THREE STAGE FULL FREE-LIFT – PAGE 1 OF 2 (H60A/H70A)
• 33.4. MAST ASSEMBLY THREE STAGE FULL FREE-LIFT – PAGE 2 OF 2 (H60A/H70A)
• 33.5. LIFT CYLINDER MAIN LIFT – THREE STAGE FULL FREE-LIFT
• 33.6. LIFT CYLINDER FREE-LIFT – THREE STAGE FULL FREE-LIFT
• 33.7. CARRIAGE ASSEMBLY INTERNAL SIDESHIFT – THREE STAGE FFL
• 33.8. MAST HYDRAULIC SYSTEM TWO FUNCTION
• 33.9. MAST HYDRAULIC SYSTEM THREE FUNCTION
• 33.10. MAST HYDRAULIC SYSTEM FOUR FUNCTION
• 34. OPTIONS
• 34.1. OVERHEAD GUARD ACCESSORY OPTIONS
• 34.2. TILT CYLINDER BOOTS
• 34.3. LOAD BACKREST
• 34.4. MAST AND TILT CYLINDER MOUNTING
• 34.5. MIRROR DUAL – FIGURE 8 OHG
• 34.6. CARRIAGE ASSEMBLY CASCADE SIDESHIFT – PAGE 1 OF 2
• 34.7. CARRIAGE ASSEMBLY CASCADE SIDE SHIFTER ASSEMBLY – PAGE 2 OF 2
• 34.8. CYLINDER ASSEMBLY CASCADE SIDE SHIFTER
• 34.9. CARRIAGE INTEGRAL SIDE-SHIFT – TWO STAGE LIMITED FREE- LIFT
• 34.10. CARRIAGE STANDARD – TWO STAGE LIMITED FREE-LIFT
• 34.11. CARRIAGE INTEGRAL SIDESHIFT CARRIAGE – THREE STAGE FULL FREE-LIFT
• 34.12. CARRIAGE STANDARD – THREE STAGE FULL FREE-LIFT
• 34.13. CARRIAGE INTEGRAL SIDE-SHIFT – TWO STAGE FULL FREE-LIFT
• 34.14. CARRIAGE MFG OPTION
• 34.15. RAIN TOP
• 34.16. FIRE EXTINGUISHER MANUFACTURING OPTION
• 35. NUMERICAL INDEX