Hyster H800-H970E, H1050EH (D117) Challenger Parts Manual

Description

• Model List:
  • H800-H970E, H1050EH (D117) Challenger

• 1. GENERAL TRUCK
• 2. TENSION BAR INSTALLATION
• 3. OPERATOR COMPARTMENT PAGE 1 OF 3
• 4. OPERATOR COMPARTMENT PAGE 2 OF 3
• 5. OPERATOR COMPARTMENT PAGE 3 OF 3
• 6. DOOR RETAINERS CENTER AND LEFT MOUNTED CAB
• 7. WINDSHIELD WASHER
• 8. FLOOR PLATES AND COVERS
• 9. NOISE BARRIERS
• 10. NOISE BARRIER ACOUSTIC PANEL
• 11. HEATER CONTROL
• 12. COUNTERWEIGHTS
• 13. SEAT ASSEMBLY KAB ( S/N D117E01896C)
• 14. SEAT ASSEMBLY HIGH BACK – KAB (S/N D117E01897C )
• 15. SUSPENSION SEAT GRAMMER HIGH BACK – PAGE 1 OF 2
• 16. SUSPENSION SEAT GRAMMER HIGH BACK – PAGE 2 OF 2
• 17. ENGINE ASSEMBLY
• 17.1. ENGINE ASSEMBLY
• 17.2. CYLINDER BLOCK TIER II ENGINE (S/N D117E01775Z 290 HP) (S/N D117E01812A 330 HP)
• 17.3. CYLINDER BLOCK PLUMBING TIER II ENGINE (S/N D117E01775Z 290 HP) (S/N D117E01812A 330 HP)
• 17.4. CYLINDER HEAD TIER II ENGINE (S/N D117E01775Z (290 HP)) (S/N D117E01812A (330 HP))
• 17.5. CYLINDER LINER TIER II ENGINE (S/N D117E01775Z (290 HP)) (S/N D117E01812A (330 HP))
• 17.6. PISTON AND CONNECTING ROD TIER II ENGINE (S/N D117E01775Z (290 HP)) (S/N D117E01812A (330 HP))
• 17.7. PISTON COOLING NOZZLE TIER II ENGINE (S/N D117E01775Z (290 HP)) (S/N D117E01812A (330 HP))
• 17.8. CRANKSHAFT TIER II ENGINE (S/N D117E01775Z (290 HP)) (S/N D117E01812A (330 HP))
• 17.9. CRANKSHAFT MAIN BEARINGS TIER II ENGINE (S/N D117E01775Z (290 HP)) (S/N D117E01812A (330 HP))
• 17.10. VIBRATION DAMPER TIER II ENGINE (S/N D117E01775Z (290 HP)) (S/N D117E01812A (330 HP))
• 17.11. FLYWHEEL TIER II ENGINE (S/N D117E01775Z (290 HP)) (S/N D117E01812A (330 HP))
• 17.12. VALVE COVER TIER II ENGINE (S/N D117E01812A 330 HP) (S/N D117E01775Z (290 HP))
• 17.13. CAMSHAFT TIER II ENGINE (S/N D117E01775Z (290 HP)) (S/N D117E01812A (330 HP))
• 17.14. CAM FOLLOWER LEVER TIER II ENGINE (S/N D117E01775Z (290 HP)) (S/N D117E01812A (330 HP))
• 17.15. ROCKER LEVERS TIER II ENGINE (S/N D117E01775Z (290 HP)) (S/N D117E01812A (330 HP))
• 17.16. FRONT GEAR COVER TIER II ENGINE (S/N D117E01775Z (290 HP)) (S/N D117E01812A (330 HP))
• 17.17. OIL PUMP AND ATTACHING PARTS TIER II ENGINE (S/N D117E01775Z (290 HP)) (S/N D117E01812A (330 HP))
• 17.18. IDLER GEAR TIER II ENGINE (S/N D117E01775Z (290 HP)) (S/N D117E01812A (330 HP))
• 17.19. DRIVE TRAIN FRONT GEAR – TIER II ENGINE (S/N D117E01775Z (290 HP)) (S/N D117E01812A (330 HP))
• 17.20. GEAR HOUSING TIER II ENGINE (S/N D117E01775Z (290 HP)) (S/N D117E01812A (330 HP))
• 17.21. FLYWHEEL HOUSING TIER II ENGINE (S/N D117E01775Z (290 HP)) (S/N D117E01812A (330 HP))
• 17.22. ENGINE CONTROL SYSTEM TIER II ENGINE (S/N D117E01775Z (290 HP)) (S/N D117E01812A (330 HP))
• 17.23. OIL PAN TIER II ENGINE (S/N D117E01775Z (290 HP)) (S/N D117E01812A (330 HP))
• 17.24. DRIVE PULLEY AIR COMPRESSOR – TIER II ENGINES (S/N D117E01775Z (290 HP)) (S/N D117E01812A (330 HP))
• 17.25. INLET CONNECTOR AIR COMPRESSOR – TIER II ENGINES (S/N D117E01775Z (290 HP)) (S/N D117E01812A (330 HP))
• 17.26. FAN TIER II ENGINE (S/N D117E01775Z (290 HP)) (S/N D117E01812A (330 HP))
• 17.27. FAN DRIVE TIER II ENGINE (S/N D117E01775Z (290 HP)) (S/N D117E01812A (330 HP))
• 17.28. OIL FILTER AND COOLER HEAD TIER II ENGINE (S/N D117E01775Z (290 HP)) (S/N D117E01812A (330 HP))
• 17.29. OIL FILTER TIER II ENGINE (S/N D117E01775Z (290 HP)) (S/N D117E01812A (330 HP))
• 17.30. CORROSION RESISTOR TIER II ENGINE (S/N D117E01775Z (290 HP)) (S/N D117E01812A (330 HP))
• 17.31. OIL LEVEL GAUGE TIER II ENGINE (S/N D117E01775Z (290 HP)) (S/N D117E01812A (330 HP))
• 17.32. OIL FILLER ARRANGEMENT HAND COVER – TIER II ENGINES (S/N D117E01775Z (290 HP)) (S/N D117E01812A (330 HP))
• 17.33. OIL FILLER ARRANGEMENT TIER II ENGINE (S/N D117E01775Z (290 HP)) (S/N D117E01812A (330 HP))
• 17.34. AIR INTAKE CONNECTION TIER II ENGINE (S/N D117E01775Z (290 HP)) (S/N D117E01812A (330 HP))
• 17.35. AIR OUTLET CONNECTION TIER II ENGINE (S/N D117E01775Z (290 HP)) (S/N D117E01812A (330 HP))
• 17.36. AIR TRANSFER CONNECTION TIER II ENGINE (S/N D117E01775Z (290 HP)) (S/N D117E01812A (330 HP))
• 17.37. BREATHER PLUMBING TIER II ENGINE (S/N D117E01775Z (290 HP)) (S/N D117E01812A (330 HP))
• 17.38. TURBOCHARGER PLUMBING TIER II ENGINE (S/N D117E01775Z (290 HP)) (S/N D117E01812A (330 HP))
• 17.39. TURBOCHARGER TIER II ENGINE (S/N D117E01775Z (290 HP)) (S/N D117E01812A (330 HP))
• 17.40. THERMOSTAT HOUSING TIER II ENGINE (S/N D117E01775Z (290 HP)) (S/N D117E01812A (330 HP))
• 17.41. THERMOSTAT TIER II ENGINE (S/N D117E01775Z (290 HP)) (S/N D117E01812A (330 HP))
• 17.42. DRIVE PULLEY WATER PUMP – TIER II ENGINE (S/N D117E01775Z (290 HP)) (S/N D117E01812A (330 HP))
• 17.43. WATER PUMP TIER II ENGINE (S/N D117E01775Z (290 HP)) (S/N D117E01812A (330 HP))
• 17.44. COOLANT HEATER STARTING AID TIER II ENGINE (S/N D117E01775Z (290 HP)) (S/N D117E01812A (330 HP))
• 17.45. OIL COOLER WATER PLUMBING TIER II ENGINE (S/N D117E01775Z (290 HP)) (S/N D117E01812A (330 HP))
• 17.46. RADIATOR PLUMBING TIER II ENGINE (S/N D117E01775Z (290 HP)) (S/N D117E01812A (330 HP))
• 17.47. EXHAUST MANIFOLD TIER II ENGINE (S/N D117E01775Z (290 HP)) (S/N D117E01812A (330 HP))
• 17.48. INTAKE MANIFOLD TIER II ENGINE (S/N D117E01775Z (290 HP)) (S/N D117E01812A (330 HP))
• 17.49. STARTER MOTOR TIER II ENGINE (S/N D117E01775Z (290 HP)) (S/N D117E01812A (330 HP))
• 17.50. LIFTING BRACKET TIER II ENGINE (S/N D117E01775Z (290 HP)) (S/N D117E01812A (330 HP))
• 17.51. FRONT ENGINE SUPPORT TIER II ENGINE (S/N D117E01775Z (290 HP)) (S/N D117E01812A (330 HP))
• 17.52. AIR FILTER
• 17.53. AIR FILTER SYSTEM
• 17.54. AIR FILTER SYSTEM
• 17.55. CHARGED AIR COOLER
• 17.56. COOLING C290 ENGINE (TIER I)
• 17.57. COOLING C325 ENGINE ( S/N D117E01750V)
• 17.58. COOLING TIER II (S/N D117E01771Z S/N D117E01851B (C290)) (S/N D117E01751V S/N D117E01849B C325)
• 17.59. COOLING TIER II (S/N D117E01852B )
• 17.60. RADIATOR TIER II
• 17.61. EXHAUST
• 17.62. EXHAUST
• 17.63. EXHAUST
• 17.64. ENGINE MOUNT
• 18. FUEL SYSTEM
• 18.1. FUEL SYSTEM
• 18.2. FUEL FILTER TIER II ENGINE (S/N D117E01775Z (290 HP)) (S/N D117E01812A (330 HP))
• 18.3. FUEL FILTER PLUMBING TIER II ENGINE (S/N D117E01775Z (290 HP)) (S/N D117E01812A (330 HP))
• 18.4. FUEL PUMP DRIVE TIER II ENGINE (S/N D117E01775Z (290 HP)) (S/N D117E01812A (330 HP))
• 18.5. FUEL PUMP ASSEMBLY TIER II ENGINE (S/N D117E01775Z (290 HP)) (S/N D117E01812A (330 HP))
• 18.6. FUEL PUMP COUPLING TIER II ENGINE (S/N D117E01775Z (290 HP)) (S/N D117E01812A (330 HP))
• 18.7. FUEL PLUMBING TIER II ENGINE (S/N D117E01775Z (290 HP)) (S/N D117E01812A (330 HP))
• 18.8. INJECTOR TIER II ENGINE (S/N D117E01775Z (290 HP)) (S/N D117E01812A (330 HP))
• 18.9. ELECTRONIC FOOT PEDAL MOUNT
• 18.10. THROTTLE LINKAGE
• 18.11. THROTTLE LINKAGE DECLUTCH/DETHROTTLE (S/N D117E01618 S/N D117E01726)
• 19. ELECTRICAL SYSTEM
• 19.1. ELECTRICAL CHASSIS – PAGE 1 OF 2
• 19.2. ELECTRICAL CHASSIS – PAGE 2 OF 2
• 19.3. ELECTRICAL CHASSIS – C325, TIER I ENGINE (S/N D117E01688X S/N D177E01750Y)
• 19.4. INSTRUMENT PANEL PAGE 1 OF 2
• 19.5. INSTRUMENT PANEL PAGE 2 OF 2
• 19.6. INSTRUMENT CLUSTER C325, AND TIER II ENGINE
• 19.7. PARK BRAKE SWITCH
• 19.8. WIRE HARNESS ADAPTER ( S/N D117E01743Y)
• 19.9. WIRE HARNESS ADAPTER – WIPER MOTOR (S/N D117E01744Y )
• 19.10. WIRE HARNESS ANTI-SLACK (S/N D117E01631 S/N D117E01681)
• 19.11. WIRE HARNESS ANTI-SLACK (S/N D117E01682 )
• 19.12. WIRE HARNESS ATTACHMENT LIGHT SWITCH (S/N D117E01634 )
• 19.13. WIRE HARNESS CAB ( S/N D117E01743)
• 19.14. WIRE HARNESS CAB (S/N D117E01744 )
• 19.15. WIRE HARNESS CONTAINER ATTACHMENT ( S/N D117E01633)
• 19.16. WIRE HARNESS CONTAINER ATTACHMENT (S/N D117E01634 )
• 19.17. WIRE HARNESS DECLUTCH (7/1998 )
• 19.18. WIRE HARNESS DECLUTCH (S/N D117E01720 INC. 1710-1713)
• 19.19. WIRE HARNESS DIAGNOSIS (S/N D117E01751 )
• 19.20. WIRE HARNESS ENGINE COMPARTMENT (1/1996 S/N D117E01634)
• 19.21. WIRE HARNESS ENGINE COMPARTMENT – PAGE 1 OF 2 (S/N D117E01634 )
• 19.22. WIRE HARNESS ENGINE COMPARTMENT – PAGE 2 OF 2 (S/N D117E01634 )
• 19.23. WIRE HARNESS ENGINE COMPARTMENT – C325 ENGINE (S/N D117E01688X )
• 19.24. WIRE HARNESS ENGINE COMPARTMENT (S/N D117E01751Y C330) (S/N D117E01771Y (C290))
• 19.25. WIRE HARNESS ECM POWER SUPPLY – C325 ENGINE (S/N D117E01688X )
• 19.26. WIRE HARNESS GAUGE (9/1990 6/1999)
• 19.27. WIRE HARNESS GAUGE (9/1991 )
• 19.28. WIRE HARNESS GAUGE – C290 (S/N D117E01717 )
• 19.29. WIRE HARNESS GAUGE (S/N D117E01717 )
• 19.30. WIRE HARNESS GAUGE – WITH ENGINE C325 (S/N D117E01717X S/N D117E01750Y)
• 19.31. WIRE HARNESS GAUGE – TIER II (S/N D117E01751Y )
• 19.32. WIRE HARNESS GEAR SHIFT (S/N D117E01634 S/N D117E01720 INC. 1710-1713)
• 19.33. WIRE HARNESS GEAR SHIFT (S/N D117E01688X )
• 19.34. WIRE HARNESS IDLE VALIDATION SWITCH (S/N D117E01751 )
• 19.35. WIRE HARNESS LOCK AND LIFT CONTROL (S/N D117E01634 )
• 19.36. WIRE HARNESS MAIN LIGHTS ( 2/1990)
• 19.37. WIRE HARNESS MAIN LIGHTS (S/N D117E01634 )
• 19.38. WIRE HARNESS OPERATOR COMPARTMENT – PAGE 1 OF 2 ( S/N D117E01633W)
• 19.39. WIRE HARNESS OPERATOR COMPARTMENT – PAGE 2 OF 2 ( S/N D117E01633W)
• 19.40. WIRE HARNESS OPERATOR COMPARTMENT (S/N D117E01634 )
• 19.41. WIRE HARNESS OPERATOR COMPARTMENT – C325, TIER I ENGINE (S/N D117E01688X )
• 19.42. WIRE HARNESS OPERATOR COMPARTMENT (S/N D117E01751 )
• 19.43. WIRE HARNESS OPERATOR COMPARTMENT (S/N D117E01775Z )
• 19.44. WIRE HARNESS OPERATOR COMPARTMENT – C290, TIER II (S/N D117E01775Z )
• 19.45. WIRE HARNESS PARK BRAKE
• 19.46. WIRE HARNESS POWER SUPPLY
• 19.47. WIRE HARNESS REAR LIGHTS ( S/N D117E01751)
• 19.48. WIRE HARNESS STOP AND TAIL LIGHTS (S/N D117E01752 )
• 19.49. WIRE HARNESS STEERING COLUMN – C325 ENGINE
• 19.50. WIRE HARNESS STEERING COLUMN – C290 ENGINE
• 19.51. WIRE HARNESS THROTTLE – C325 ENGINE (S/N D117E01688X )
• 19.52. WIRE HARNESS TRANSMISSION AND ATTACHMENT (S/N D117E01633 S/N D117E01996)
• 19.53. WIRE HARNESS TRANSMISSION CONTROL – C250 ENGINE (S/N D117E01618 )
• 19.54. WIRE HARNESS TRANSMISSION CONTROL AND JUMPER – C325 ENGINE (S/N D117E01688X )
• 19.55. WIRE HARNESS TRANSMISSION CONTROL AND JUMPER (S/N D117E01720 INC. 1710-1713)
• 19.56. WIRE HARNESS TRANSMISSION CONTROL (S/N D117E01751Y )
• 19.57. WIRE HARNESS TRANSMISSION OIL TEMPERATURE
• 19.58. WIRE HARNESS TURN SIGNAL – TIER I ENGINE
• 19.59. WIRE HARNESS TURN SIGNAL – TIER II ENGINE
• 19.60. WIRE HARNESS VALVE (S/N D117E01682 )
• 19.61. WIRE HARNESS WORK LIGHTS
• 19.62. ALTERNATOR AND MOUNTING TIER II ENGINE (S/N D117E01775Z (290 HP)) (S/N D117E01812A (330 HP))
• 19.63. ELECTRICAL ACCESSORIES TIER II ENGINE (S/N D117E01775Z (290 HP)) (S/N D117E01812A (330 HP))
• 19.64. WIRING ACCESSORIES ELECTRONIC CONTROL MODULE – TIER II ENGINES (S/N D117E01775Z (290 HP)) (S/N D117E01812A (330 HP))
• 19.65. WIRE HARNESS CARRIAGE – TO HARNESS SWITCHES
• 19.66. WIRE HARNESS CARRIAGE – TO CONTAINER HANDLER ATTACHMENT HARNESS
• 20. TRANSMISSION
• 20.1. TRANSMISSION CONTROL
• 20.2. TRANSMISSION GEAR SELECTOR ( S/N D117E01743)
• 20.3. TRANSMISSION GEAR SELECTOR (S/N D117E01744 )
• 20.4. TRANSMISSION GEAR SELECTOR MOUNTING (S/N D117E01744 )
• 20.5. TRANSMISSION C290, 34000 AND 36000 SERIES – CASE AND REAR COVER
• 20.6. TRANSMISSION C290, 34000 AND 36000 SERIES – TORQUE CONVERTER AND DRIVE PLATE
• 20.7. TRANSMISSION C290, 34000 AND 36000 SERIES – TORQUE CONVERTER HOUSING
• 20.8. TRANSMISSION C290, 34000 AND 36000 SERIES – PUMP DRIVE
• 20.9. TRANSMISSION C290, 34000 AND 36000 SERIES – REGULATOR VALVE AND CHARGE PUMP
• 20.10. TRANSMISSION C290, 34000 AND 36000 SERIES – FORWARD CLUTCH
• 20.11. TRANSMISSION C290, 34000 AND 36000 SERIES – FIRST SPEED CLUTCH
• 20.12. TRANSMISSION C290, 34000 AND 36000 SERIES – SECOND AND REVERSE SPEED CLUTCH
• 20.13. TRANSMISSION C290, 34000 AND 36000 SERIES – THIRD SPEED CLUTCH
• 20.14. TRANSMISSION C290, 34000 AND 36000 SERIES – FOURTH SPEED CLUTCH
• 20.15. TRANSMISSION C290, 34000 AND 36000 SERIES – DIPSTICK
• 20.16. TRANSMISSION C290, 34000 AND 36000 SERIES – CONTROL VALVE, ELECTRIC INCHING
• 20.17. TRANSMISSION C290, 34000 AND 36000 SERIES – CONTROL VALVE, HYDRAULIC INCHING ( S/N D117E01617)
• 20.18. TRANSMISSION ATTACHING PARTS AND OIL FILTER C290, 34000 AND 36000 SERIES ( S/N D117E01687X)
• 20.19. TRANSMISSION ATTACHING PARTS C290, 36000 SERIES (S/N D117E01688X )
• 20.20. TRANSMISSION ATTACHING PARTS AND OIL FILTER C330, 40000 SERIES (S/N D117E01771Z C290) (S/N D117E01751Y (C325))
• 20.21. TRANSMISSION C330, 40000 SERIES – CASE AND REAR COVER
• 20.22. TRANSMISSION C330, 40000 SERIES – TURBINE SHAFT, STATOR SUPPORT AND OIL BAFFLE
• 20.23. TRANSMISSION C330, 40000 SERIES – TORQUE CONVERTER AND DRIVE PLATE
• 20.24. TRANSMISSION C330, 40000 SERIES – TORQUE CONVERTER HOUSING
• 20.25. TRANSMISSION C330, 40000 SERIES – PUMP DRIVE
• 20.26. TRANSMISSION C330, 40000 SERIES – INPUT DRIVE GEARS
• 20.27. TRANSMISSION C330, 40000 SERIES – OUTPUT FLANGE AND SHAFT
• 20.28. TRANSMISSION C330, 40000 SERIES – OUTPUT SHAFT GEARS
• 20.29. TRANSMISSION C330, 40000 SERIES – FIRST SPEED GEARS
• 20.30. TRANSMISSION C330, 40000 SERIES – THIRD SPEED GEARS
• 20.31. TRANSMISSION C330, 40000 SERIES – FORWARD CLUTCH SHAFT
• 20.32. TRANSMISSION C330, 40000 SERIES – FIRST SPEED CLUTCH SHAFT
• 20.33. TRANSMISSION C330, 40000 SERIES – SECOND AND REVERSE CLUTCH SHAFT
• 20.34. TRANSMISSION C330, 40000 SERIES – THIRD SPEED CLUTCH SHAFT
• 20.35. TRANSMISSION C330, 40000 SERIES – FOURTH SPEED CLUTCH SHAFT
• 20.36. TRANSMISSION C330, 40000 SERIES – FORWARD, REVERSE, SECOND AND FOURTH CLUTCH SHAFT