Hyster HR45-25, HR45-27, HR45-31, HR45-36L, HR45-40LS, HR45-40S, HR45-45LSX (B227) Parts Manual

Description

• Model List:
  • HR45-25, HR45-27, HR45-31, HR45-36L, HR45-40LS, HR45-40S, HR45-45LSX (B227)

• 1. FRAME L/LS/LSX
• 2. COUNTERWEIGHT
• 3. CHASSIS BOX STANDARD AND R/RS – LEFT HAND
• 4. CHASSIS BOX OPTIONAL COVERS AND HAND RAILS
• 5. CHASSIS BOX L/LS/LSX
• 6. LIMIT SWITCH 27 DEGREES
• 7. LIMIT SWITCH L/LS/LSX
• 8. CAB RAILS SLIDING CAB – L/LS/LSX
• 9. SLIDING FRAME L/LS/LSX
• 10. SUPPORT SLIDING FRAME L/LS/LSX
• 11. HYDRAULIC MOTOR SUPPORT SLIDING CAB – L/LS/LSX
• 12. DENIZET CABIN
• 12.1. FLOOR PLATES AND COVERS
• 12.2. DOORS AND STORAGE COVERS WIDE CAB
• 12.3. CAB SUPPORT STANDARD AND R/RS
• 12.4. CABIN GLASS AND WIPERS WIDE CAB
• 12.5. AIR CONDITIONER WIDE CAB
• 12.6. AIR CONDITIONER SLIDING CAB – PRESSURIZED
• 12.7. PEDAL ARRANGEMENT WIDE FIXED CAB
• 12.8. PEDAL ARRANGEMENT SLIDING CAB
• 12.9. INSTRUMENT PANEL WIDE CAB – STANDARD AND R/RS
• 12.10. INSTRUMENT PANEL L/LS/LSX – PRESSURIZED
• 12.11. CIRCUIT BREAKERS WIDE FIXED CAB – PRESSURIZED
• 12.12. CABIN PRESSURIZATION FIXED CABIN
• 13. ENGINE(S)
• 13.1. AIR FILTER
• 13.2. EXHAUST
• 13.3. ENGINE MOUNTING AND ACCESSORIES
• 13.4. ENGINE WIRING AND FITTINGS
• 13.5. ENGINE COMPONENTS
• 13.6. FUEL CIRCUIT AND FAN PUMP SUPPLY
• 13.7. FAN PUMP
• 13.8. FUSE BOX
• 13.9. ENGINE COOLING SYSTEM
• 13.10. ENGINE INTAKE COOLING
• 13.11. ENGINE AND TRANSMISSION COOLING
• 13.12. RADIATOR AND FITTINGS
• 13.13. TRANSMISSION COOLING LINES
• 13.14. HYDRAULIC AND BRAKE COOLING
• 13.15. RADIATOR FITTINGS HYDRAULICS AND BRAKE COOLING
• 13.16. PUMP CONNECTIONS
• 13.17. HYDRAULIC FILTERING CIRCUIT
• 14. ELECTRICAL SYSTEM
• 14.1. WIRE HARNESS MAIN FRAME
• 14.2. WIRE HARNESS MAIN FRAME – L/LS/LSX
• 14.3. WIRE HARNESS CAB
• 14.4. WIRE HARNESS ENGINE
• 14.5. WIRE HARNESS TRANSMISSION
• 14.6. LIGHTS AND HAND RAIL STANDARD AND R/RS
• 14.7. LIGHTS L/LS/LSX ( S/N B227O01510)
• 14.8. LIGHTS L/LS/LSX (S/N B227O01511 )
• 14.9. FUSES AND RELAYS WIDE FIXED CAB – STANDARD AND R/RS
• 14.10. FUSES AND RELAYS SLIDING CAB – PRESSURIZED
• 14.11. INTERIOR COWLING WIDE FIXED CAB
• 14.12. INTERIOR COWLING SLIDING CAB – WIDE
• 14.13. CONTROLLER APC 100
• 14.14. LOAD LIMITER
• 14.15. BATTERY
• 15. TRANSMISSION
• 15.1. CONVERTER HOUSING ASSEMBLY
• 15.2. TRANSMISSION CASE AND REAR COVER
• 15.3. PUMP DRIVE AND SHAFT
• 15.4. TORQUE CONVERTER AND DRIVE PLATE
• 15.5. CLUTCH FORWARD
• 15.6. CLUTCH THIRD SPEED
• 15.7. CLUTCH REVERSE AND 2ND SHAFT
• 15.8. CLUTCH LOW SPEED
• 15.9. CLUTCH FOURTH SPEED
• 15.10. CHARGE PUMP AND REGULATOR
• 15.11. ELECTRIC CONTROL VALVE ELECTRONIC INCHING
• 15.12. HYDRAULIC CONTROL VALVE HYDRAULIC INCHING
• 15.13. FILTER TRANSMISSION OIL HR45-25, HR45-31, HR45-40S
• 15.14. CHARGE PUMP FLANGE HR45-25, HR45-31, HR45-40S
• 15.15. FILTER PUMP CIRCUIT L/LS/LSX
• 16. Drive Axle
• 16.1. DIFFERENTIAL AND PARK BRAKE
• 16.2. DRIVE AXLE AND END DRIVE
• 16.3. DRIVE AXLE CONNECTIONS
• 16.4. DRIVE AXLE U-JOINT
• 16.5. DRIVE AXLE U-JOINT L/LS/LSX
• 16.6. COOLING CIRCUIT DRIVE AXLE HR45-25, HR45-31, HR45-40S
• 16.7. COOLING CIRCUIT DRIVE AXLE L/LS/LSX
• 17. STEERING SYSTEM
• 17.1. ANTI TIPPING SWITCH
• 17.2. STEER AXLE MOUNTING STANDARD
• 17.3. STEER AXLE MOUNTING R/L/LS/LSX
• 17.4. STEER AXLE MOUNTING LIMITED STROKE
• 17.5. STEER AXLE STANDARD AND R/RS – L/LS/LSX
• 17.6. STEER AXLE LIMITED STROKE
• 18. BRAKE SYSTEM
• 18.1. BRAKE CIRCUIT HR45-25, HR45-31, HR45-40S
• 18.2. BRAKE CIRCUIT L/LS/LSX
• 18.3. SERVICE BRAKE OIL COOLED BRAKE
• 18.4. PARK BRAKE
• 18.5. ACCUMULATOR HR45-25, HR45-31, HR45-40S
• 18.6. ACCUMULATOR L/LS/LSX
• 18.7. BRAKE OIL RESERVOIR
• 18.8. PARK BRAKE SOLENOID VALVE
• 18.9. SERVICE BRAKE CONTROL VALVE L/LS/LSX
• 18.10. PARK BRAKE CONTROL VALVE L/LS/LSX
• 18.11. FILTER BRAKE RETURN
• 18.12. PARK BRAKE CIRCUIT L/LS/LSX
• 18.13. BRAKE CONTROL CIRCUIT
• 19. HYDRAULIC SYSTEM
• 19.1. HYDRAULIC COOLING SYSTEM HYDRAULIC OIL
• 19.2. HYDRAULIC COOLING SYSTEM
• 19.3. HYDRAULIC RADIATOR
• 19.4. HYDRAULIC COOLING SYSTEM BRAKE OIL
• 19.5. STEERING CIRCUIT HR45-25, HR45-31, HR45-40S
• 19.6. STEERING CIRCUIT L/LS/LSX
• 19.7. OIL RESERVOIR
• 19.8. FUEL RESERVIOR
• 19.9. OIL RETURN MANIFOLD
• 19.10. BRAKE OIL FILTRATION SYSTEM
• 19.11. HYDRAULIC BYPASS FILTRATION SYSTEM
• 19.12. OIL COOLER SOLENOID VALVE
• 19.13. BOOM CIRCUIT HR45-25, HR45-31, HR45-40S
• 19.14. BOOM CIRCUIT L/LS/LSX
• 19.15. PILOT CIRCUIT HR45-25, HR45-31, HR45-40S
• 19.16. PILOT CIRCUIT L/LS/LSX
• 19.17. GENERAL RETURN CIRCUIT HR45-25, HR45-31, HR45-40S
• 19.18. GENERAL RETURN CIRCUIT L/LS/LSX
• 19.19. LEAK OIL CIRCUIT HR45-25, HR45-31, HR45-40S
• 19.20. LEAK OIL CIRCUIT L/LS/LSX
• 19.21. LOAD SENSING CIRCUIT HR45-25, HR45-31, HR45-40S
• 19.22. LOAD SENSING CIRCUIT L/LS/LSX
• 19.23. PRESSURE SWITCH
• 19.24. CONTROL VALVE ATTACHING PARTS HR45-25, HR45-31, HR45-40S
• 19.25. CONTROL VALVE AND ATTACHING PARTS L/LS/LSX
• 19.26. CONTROL VALVE ASSEMBLY
• 19.27. CONTROL VALVE RELIEF SECTION
• 19.28. BOOM HOIST VALVE SHEET 1 OF 2
• 19.29. BOOM HOIST VALVE SHEET 2 OF 2
• 19.30. SPREADER VALVE
• 19.31. BOOM EXTEND AND RETRACT VALVE
• 19.32. MAIN PUMP CIRCUIT
• 19.33. MAIN PUMP ATTACHING PARTS
• 19.34. MAIN PUMP
• 19.35. MAIN PUMP CONTROL VALVE
• 19.36. PUMP DRIVE SHAFT
• 19.37. LOAD SENSING SWITCH
• 19.38. JUNCTION BLOCK JOYSTICK
• 19.39. JUNCTION BLOCK BOOM AND ATTACHMENT
• 19.40. BASE ELECTRO VALVE
• 19.41. SOLENOID VALVE SLIDING CAB
• 19.42. AMPLIFIER
• 19.43. BOOM 9 FT. 6 IN. JIB SECTION P1-P2-P3
• 19.44. BOOM HEAD HR45-25, HR45-31, HR45-40S
• 19.45. BOOM PIVOT BEARING HR45-25, HR45-31, HR45-40S
• 19.46. CABLE SUPPORT BOOM 9 FT. 6 IN. – HR45-25, HR45-31, HR45-40S
• 19.47. TELESCOPING BOOM 9 FT. 6 IN. – HR45-25, HR45-31, HR45-40S
• 19.48. HYDRAULIC TUBING TELESCOPING BOOM 9 FT. 6 IN. – HR45-25, HR45-31, HR45-40S
• 19.49. DERRICKING HR45-25, HR45-31, HR45-40S
• 19.50. DAMPENING HR45-25, HR45-31, HR45-40S
• 19.51. DAMPING CYLINDER HR45-25, HR45-31, HR45-40S
• 19.52. DERRICKING CYLINDER HR45-25, HR45-31, HR45-40S
• 19.53. SLIDING BLOCKS STANDARD
• 19.54. SLIDING BLOCKS RS/LS
• 19.55. HYDRAULIC TUBING BOOM 9 FT. 6 IN. – HR45-25, HR45-31, HR45-40S
• 19.56. ELECTRICAL HR45-25, HR45-31, HR45-40S
• 19.57. DAMPENING VALVE HR45-25, HR45-31, HR45-40S
• 19.58. HYDRAULIC VALVE HR45-25, HR45-31, HR45-40S
• 19.59. TWIST LOCK INDICATOR LIGHTS HR45-25, HR45-31, HR45-40S
• 19.60. LIGHTS HR45-25, HR45-31, HR45-40S
• 20. L/LS/LSX BOOM
• 20.1. BOOM 4H 96 – LSX
• 20.2. BOOM HEAD
• 20.3. BOOM PIVOT BEARING
• 20.4. CABLE SUPPORT LSX
• 20.5. HYDRAULIC TUBING LSX
• 20.6. TELESCOPING CIRCUIT LSX
• 20.7. TELESCOPING LSX
• 20.8. TUBING TELESCOPIC CYLINDER LSX
• 20.9. DERRICKING CYLINDER CONNECTIONS LSX
• 20.10. DERRICKING
• 20.11. DAMPENING
• 20.12. DAMPING CYLINDER
• 20.13. DERRICKING CYLINDER
• 20.14. SLIDING BLOCKS LSX
• 20.15. ELECTRICAL LSX
• 20.16. DAMPENING VALVE
• 20.17. HYDRAULIC VALVE
• 20.18. TWIST LOCK INDICATOR LIGHTS
• 20.19. CONTROL CIRCUIT
• 20.20. WINCH CIRCUIT
• 20.21. PULLEY BLOCK
• 20.22. CABLE GUIDE
• 20.23. WINCH ATTACHING PARTS
• 20.24. WINCH REDUCTION GEAR
• 20.25. CONTROL VALVE ASSEMBLY WINCH
• 20.26. CONTROL SWITCH
• 20.27. LOWER LIMIT SWITCH
• 20.28. SOLENOID VALVE GROUP
• 20.29. CABLE AND DECALS
• 21. CONTAINER HANDLER-ELME (B665)
• 21.1. MAINFRAME B665
• 21.2. HYDRAULIC STOP KIT B665 – OPTIONAL
• 21.3. WEAR PADS B665
• 21.4. BUMPERS B665
• 21.5. FITTINGS BOOM AND ATTACHMENT – B665
• 21.6. ROTATOR MOTOR AND TRANSMISSION ASSEMBLY B665
• 21.7. SIDE-SHIFT CYLINDER B665
• 21.8. ROTATION VALVE ASSEMBLY DUAL SPEED
• 21.9. MAIN VALVE SPREADER TYPE
• 21.10. ROTATOR ASSEMBLY WITHOUT POWER PILE SLOPE
• 21.11. ROTATOR ASSEMBLY WITH POWER PILE SLOPE
• 21.12. EXTENSION CYLINDER ASSEMBLY
• 21.13. ELECTRICAL SYSTEM WITHOUT POWER PILE SLOPE
• 21.14. ELECTRICAL SYSTEM POWER PILE SLOPE
• 21.15. HYDRAULIC SYSTEM WITHOUT POWER PILE SLOPE
• 21.16. HYDRAULIC SYSTEM WITH POWER PILE SLOPE
• 21.17. TWIST LOCK ARRANGEMENT
• 21.18. TWIST LOCK ASSEMBLY B665
• 21.19. TWIST LOCK CYLINDER
• 21.20. HYDRAULIC PENDULAR CYLINDER WITH POWER PILE SLOPE
• 21.21. ROTATOR VALVE ASSEMBLY WITH POWER PILE SLOPE
• 22. CONTAINER HANDLER-TEREX (A672)
• 22.1. ROTATOR FRAME
• 22.2. ROTATOR ASSEMBLY
• 22.3. ROTATOR MOTOR TRANSMISSION
• 22.4. ROTATOR MOTOR COMER
• 22.5. SPEED REDUCER DYNAMIC OIL
• 22.6. PLANETARY GEAR INTERMEDIATE – DINAMIC GEAR
• 22.7. BRAKE DYNAMIC GEAR
• 22.8. TELESCOPING TRANSMISSION DYNAMIC OIL
• 22.9. REDUCING GEAR DYNAMIC OIL
• 22.10. FLANGE COUPLING DYNAMIC GEAR
• 22.11. TELESCOPING TRANSMISSION MOTOR COMER
• 22.12. SPREADER FRAME WITH POWER PILE SLOPE
• 22.13. SPREADER FRAME WITHOUT POWER PILE SLOPE
• 22.14. END BEAMS
• 22.15. TRANSMISSION TELESCOPING MOTOR
• 22.16. WEAR PADS
• 22.17. TWIST LOCK ASSEMBLY A672
• 22.18. EXTENSION CABLE SUPPORT
• 22.19. SIDE-SHIFT CABLE SUPPORT
• 22.20. WIRE HARNESS MAIN
• 22.21. WIRE HARNESS SENSORS
• 22.22. SPREADER LIGHTS
• 22.23. CONTROL BOX
• 22.24. CONTROL BOX MOUNTING
• 22.25. HYDRAULIC CIRCUIT MAIN
• 22.26. HYDRAULIC CIRCUIT ROTATOR
• 22.27. HYDRAULIC SYSTEM TELESCOPING
• 22.28. HYDRAULIC CIRCUIT TWISTLOCKS
• 22.29. HYDRAULIC SYSTEM PILE SLOPE
• 22.30. HYDRAULIC CIRCUIT SIDE-SHIFT
• 22.31. SIDE-SHIFT CYLINDER A672
• 22.32. ROTATOR VALVE
• 22.33. ROTATOR BRAKE RELEASE VALVE
• 22.34. CYLINDER POWER PILE SLOPE
• 22.35. SPREADER CONTROL VALVE
• 22.36. DIRECTIONAL VALVE WITHOUT POWER PILE SLOPE
• 22.37. SIDE-SHIFT CYLINDER VALVE
• 23. Stabilizer
• 23.1. HYDRAULIC CONTROL CIRCUIT HR45-40LS
• 23.2. HYDRAULIC CONTROL CIRCUIT HR45-40S
• 23.3. SOLENOID VALVE BANK HR45-40LS
• 23.4. SOLENOID VALVE BANK HR45-40S
• 23.5. HYDRAULIC CIRCUIT STABILIZER HR45-40LS
• 23.6. HYDRAULIC CIRCUIT STABILIZER HR45-40S
• 23.7. HYDRAULIC SUPPLY CIRCUIT HR45-40LS
• 23.8. HYDRAULIC SUPPLY CIRCUIT HR45-40S
• 23.9. LIMIT SWITCH MOUNTING HR45-40LS
• 23.10. LIMIT SWITCH MOUNTING HR45-40S
• 23.11. STABILIZER MOUNTING
• 23.12. STABILIZER CYLINDER
• 24. LOAD MOMENT LIMITER
• 24.1. HYDRAULIC CIRCUIT CEC
• 24.2. CABLE WINDER
• 24.3. DISPLAY AND PRINTER
• 25. OPTIONS
• 25.1. DRIVE TIRE AND WHEEL 21 X 25 GOODYEAR
• 25.2. DRIVE TIRE AND WHEEL 21 X 25 BRIDGESTONE
• 25.3. DRIVE TIRE AND WHEEL 18 X 25 GOODYEAR
• 25.4. DRIVE TIRE AND WHEEL 18 X 33 BRIDGESTONE
• 25.5. DRIVE TIRE AND WHEEL 18 X 25 MICHELIN – HR45-25, HR45-31, HR45-40S
• 25.6. DRIVE TIRE AND WHEEL 18 X 33 MICHELIN
• 25.7. DRIVE TIRE AND WHEEL 18 X 33 GOODYEAR – HR45-36L, HR45-40LS
• 25.8. DRIVE TIRE AND WHEEL 18 X 25 PLAIN
• 25.9. DRIVE TIRE AND WHEEL 18 X 25 BRIDGESTONE – HR45-36L, HR45-40LS
• 25.10. STEER TIRE AND WHEEL 21 X 25 GOODYEAR
• 25.11. STEER TIRE AND WHEEL 21 X 25 BRIDGESTONE
• 25.12. STEER TIRE AND WHEEL 18 X 25 GOODYEAR – HR45-25, HR45-31, HR45-40S
• 25.13. STEER TIRE AND WHEEL 18 X 33 BRIDGESTONE – HR45-36L, HR45-40LS
• 25.14. STEER TIRE AND WHEEL 18 X 25 MICHELIN – HR45-24, HR45-31, HR45-40S
• 25.15. STEER TIRE AND WHEEL 18 X 33 MICHELIN – HR45-36L, HR45-40LS
• 25.16. STEER TIRE AND WHEEL 18 X 33 GOODYEAR
• 25.17. STEER TIRE AND WHEEL 18 X 25 PLAIN
• 25.18. STEER TIRE AND WHEEL 18 X 25 BRIDGESTONE
• 25.19. SOUND REDUCTION
• 25.20. HYDRAULIC LIFTING JACK
• 25.21. COLD CLIMATE KIT
• 25.22. FUEL HEATER
• 25.23. TOOL KIT
• 25.24. CAMERA ASSEMBLY
• 26. NUMERICAL INDEX