Hyster HR45-27, HR45-31, HR45-40S, HR45-36L, HR45-40LS, HR45LSX (C227) Parts Manual

Description

• Model List:
  • HR45-27, HR45-31, HR45-40S, HR45-36L, HR45-40LS, HR45LSX (C227)

• 1. COUNTERWEIGHT
• 2. CAB SUPPORT AND COVERS
• 3. LEFT HAND SIDE BOX
• 4. LIGHTS AND MIRROR
• 5. ENGINE COMPARTMENT COVER HR45LSX
• 6. MOVING CAB SUPPORT HR45LSX
• 7. BOOM LIMIT SWITCH HR45LSX
• 8. SLIDING AXLES HR45LSX
• 9. LIMIT SWITCH HR45LSX
• 10. CAB RAILS SLIDING CAB – HR45LSX
• 11. DENIZET CABIN
• 11.1. VENTILATION CAB
• 11.2. VENTILATION CAB – HR45LSX
• 11.3. FLOOR PLATES AND COVERS
• 11.4. DOORS AND STORAGE COVERS
• 11.5. CABIN GLASS AND WIPERS
• 11.6. PEDAL ARRANGEMENT
• 11.7. INSTRUMENT PANEL AND DASH
• 11.8. INSTRUMENT PANEL AND DASH HR45LSX
• 11.9. FUSE PLATES
• 11.10. FUSE PLATES HR45LSX
• 12. ENGINE(S)
• 12.1. COOLING SYSTEM
• 12.2. COOLING SYSTEM HR45LSX
• 12.3. ENGINE COOLING SYSTEM
• 12.4. ENGINE INTAKE COOLING
• 12.5. ENGINE INTAKE COOLING HR45LSX
• 12.6. ENGINE RADIATOR
• 12.7. ENGINE RADIATOR HR45LSX
• 12.8. ENGINE RADIATOR CONNECTIONS
• 12.9. HYDRAULIC RADIATOR
• 12.10. HYDRAULIC RADIATOR CONNECTIONS
• 12.11. TRANSMISSION COOLING CONNECTIONS
• 12.12. FAN CONTROL VALVE
• 12.13. OIL FILTER CIRCUT
• 12.14. ENGINE ATTACHING PARTS
• 12.15. ENGINE ATTACHING PARTS HR45LSX
• 12.16. ENGINE COMPONENTS
• 12.17. EXHAUST
• 12.18. EXHAUST HR45LSX
• 12.19. AIR FILTER
• 12.20. AIR FILTER HR45LSX
• 12.21. MAIN PUMP ATTACHING PARTS
• 12.22. HYDRAULIC PUMPS
• 12.23. FRONT ENGINE SUPPORT
• 12.24. LIFTING BRACKET
• 12.25. FLYWHEEL HOUSING
• 12.26. FLYWHEEL
• 12.27. TORQUE CONVERTER OIL COOLER
• 12.28. CYLINDER BLOCK
• 12.29. CYLINDER BLOCK PLUMBING
• 12.30. CYLINDER HEAD
• 12.31. CYLINDER LINER
• 12.32. PISTON AND CONNECTING ROD
• 12.33. PISTON COOLING NOZZLE
• 12.34. VALVE COVER
• 12.35. ROCKER LEVERS
• 12.36. FRONT GEAR COVER
• 12.37. FRONT DRIVE TRAIN
• 12.38. GEAR HOUSING
• 12.39. IDLER GEAR
• 12.40. VIBRATION DAMPER
• 12.41. CRANKSHAFT
• 12.42. CRANKSHAFT MAIN BEARINGS
• 12.43. CAMSHAFT
• 12.44. CAM FOLLOWER LEVERS
• 12.45. OIL FILLER AND HAND COVERS
• 12.46. OIL PAN
• 12.47. OIL PUMP AND ATTACHING PARTS
• 12.48. OIL FILTER AND COOLER HEAD
• 12.49. OIL FILTER CARTRIDGE
• 12.50. OIL COOLER WATER PLUMBING
• 12.51. DRIVE PULLEY WATER PUMP
• 12.52. THERMOSTAT HOUSING
• 12.53. THERMOSTAT
• 12.54. WATER PUMP
• 12.55. RADIATOR PLUMBING
• 12.56. CORROSION RESISTER
• 12.57. TURBOCHARGER
• 12.58. TURBOCHARGER PLUMBING
• 12.59. DRIVE PULLEY AIR COMPRESSOR
• 12.60. INTAKE MANIFOLD
• 12.61. EXHAUST MANIFOLD
• 12.62. AIR INLET CONNECTION
• 12.63. EXHAUST OUTLET CONNECTION
• 12.64. AIR TRANSFER CONNECTION
• 12.65. BREATHER PLUMBING
• 12.66. INTAKE CONNECTOR
• 12.67. COOLANT HEATER STARTING AID
• 13. FUEL SYSTEM
• 13.1. FUEL CIRCUIT
• 13.2. FUEL PUMP DRIVE
• 13.3. FUEL INJECTOR
• 13.4. FUEL PUMP ASSEMBLY
• 13.5. FUEL PUMP PLUMBING
• 13.6. FUEL PUMP INLET FITTINGS
• 13.7. FUEL PUMP COUPLING
• 13.8. FUEL FILTER AND WATER SEPARATOR
• 14. ELECTRICAL SYSTEM
• 14.1. BATTERIES
• 14.2. STARTER MOTOR
• 14.3. ALTERNATOR AND MOUNTING
• 14.4. WIRING ACCESSORIES
• 14.5. ENGINE CONTROL SYSTEM
• 14.6. ELECTRICAL ACCESSORIES
• 14.7. WIRE HARNESSES
• 14.8. WIRE HARNESS HYDRAULICS
• 14.9. WIRE HARNESS CAB AND SIDE CONSOLE
• 14.10. ELECTRICAL SCHEMATIC BATTERIES, ENGINE STARTING, ALTERNATOR CHARGE
• 14.11. ELECTRICAL SCHEMATIC IGNITION, ENGINE STARTING
• 14.12. ELECTRICAL SCHEMATIC CAB GROUND
• 14.13. ELECTRICAL SCHEMATIC FUSES CAB AFTER IGNITION
• 14.14. ELECTRICAL SCHEMATIC CUMMINS QSM11 ENGINE
• 14.15. ELECTRICAL SCHEMATIC CUMMINS M11 ENGINE
• 14.16. ELECTRICAL SCHEMATIC ENGINE, TRANSMISSION, BRAKE WARNING LIGHT
• 14.17. ELECTRICAL SCHEMATIC TRANSMISSION WARNING LIGHT
• 14.18. ELECTRICAL SCHEMATIC ENGINE STOP, PARKING BRAKE
• 14.19. ELECTRICAL SCHEMATIC TRANSMISSION
• 14.20. ELECTRICAL SCHEMATIC TE27 TRANSMISSION – SHEET 1 0F 2
• 14.21. ELECTRICAL SCHEMATIC TE27 TRANSMISSION – SHEET 2 OF 2
• 14.22. ELECTRICAL SCHEMATIC FRONT OUTRIGGER OPTION – SHEET 1 OF 2
• 14.23. ELECTRICAL SCHEMATIC FRONT OUTRIGGER OPTION – SHEET 2 OF 2
• 14.24. ELECTRICAL SCHEMATIC BLINKERS AND WARNING LIGHT
• 14.25. ELECTRICAL SCHEMATIC PARKING LIGHT, STOP LIGHT
• 14.26. ELECTRICAL SCHEMATIC LOW BEAM, HIGH BEAM AND HORN
• 14.27. ELECTRICAL SCHEMATIC REVERSE LIGHT
• 14.28. ELECTRICAL SCHEMATIC SLIDING CAB OPTION
• 14.29. ELECTRICAL SCHEMATIC SLIDING CAB, SPREADER LEVELING, BOOM HOIST UP
• 14.30. ELECTRICAL SCHEMATIC CHASSIS, SPREADER, BOOM WORK LIGHTS
• 14.31. ELECTRICAL SCHEMATIC CAB WORK LIGHT AND CHASSIS ROTATION BEACON
• 14.32. ELECTRICAL SCHEMATIC FRONT WINDSHEILD WIPER
• 14.33. ELECTRICAL SCHEMATIC CEILING LIGHT – REAR AND ROOF WINDSHIELD WIPER
• 14.34. ELECTRICAL SCHEMATIC RADIO 24V/12V CONVERTER
• 14.35. ELECTRICAL SCHEMATIC CAB AIR CONDITIONING – SHEET 1 OF 2
• 14.36. ELECTRICAL SCHEMATIC CAB AIR CONDITIONING – SHEET 2 OF 2
• 14.37. ELECTRICAL SCHEMATIC BOOM HOIST UP, TELESCOPING OUT, HOIST UP
• 14.38. ELECTRICAL SCHEMATIC COOLER, JOYSTICK HYDRAULIC FLOW, DEAD MAN
• 14.39. ELECTRICAL SCHEMATIC STANDARD HYDRAULIC JOYSTICK
• 14.40. ELECTRICAL SCHEMATIC QAN DISPLAY, IQAN ELECTRONIC UNIT POWER
• 14.41. ELECTRICAL SCHEMATIC SPREADER FLOW, SIDE-SHIFT ROTATION
• 14.42. ELECTRICAL SCHEMATIC BOOM TELESCOPE, BOOM HOIST
• 14.43. ELECTRICAL SCHEMATIC BOOM REEL DRUM, HOIST CYLINDER SENSOR
• 14.44. ELECTRICAL SCHEMATIC BOOM, SPREADER JOYSTICK
• 14.45. ELECTRICAL SCHEMATIC HYDRAULIC STANDARD OVERRIDE SELECTOR
• 14.46. ELECTRICAL SCHEMATIC TOP PICK SPREADER ROTATION – SPREADER 40L HYDRAULIC FLOW
• 14.47. ELECTRICAL SCHEMATIC TOP PICK SPREADER SIDE-SHIFT
• 14.48. ELECTRICAL SCHEMATIC TOP PICK SPREADER TELESCOPE
• 14.49. ELECTRICAL SCHEMATIC TOP PICK SPREADER CONTAINER SEATING
• 14.50. ELECTRICAL SCHEMATIC TOP PICK SPREADER CONTAINER LOCKING AND RELEASING – SHEET 1 OF 2
• 14.51. ELECTRICAL SCHEMATIC TOP PICK SPREADER CONTAINER LOCKING AND RELEASING – SHEET 2 OF 2
• 14.52. ELECTRICAL SCHEMATIC SPREADER LIGHTING
• 14.53. ELECTRICAL SCHEMATIC SPREADER DAMPENING
• 14.54. ELECTRICAL SCHEMATIC TOP PICK SPREADER TILT FUNCTION
• 14.55. ELECTRICAL SCHEMATIC Z1 CONTROLLERS
• 14.56. ELECTRICAL SCHEMATIC Z2 CONTROLLERS
• 15. TRANSMISSION
• 15.1. CONVERTER HOUSING ASSEMBLY
• 15.2. TRANSMISSION CASE AND REAR COVER
• 15.3. TRANSMISSION TURBINE SHAFT, STATOR SUPPORT, AND OIL BAFFLE
• 15.4. TRANSMISSION REGULATOR VALVE AND HYDRAULIC PUMP ARRANGEMENT
• 15.5. INPUT DRIVE GEARS
• 15.6. TRANSMISSION PUMP ADAPTOR
• 15.7. TRANSMISSION PUMP DRIVE
• 15.8. TORQUE CONVERTER AND DRIVE PLATE
• 15.9. TRANSMISSION FORWARD CLUTCH
• 15.10. TRANSMISSION FORWARD, REVERSE AND SECOND, – AND THIRD OR FOURTH CLUTCH SHAFTS
• 15.11. FIRST SPEED CLUTCH SHAFT
• 15.12. FIRST SPEED SHAFT AND IDLER GEAR
• 15.13. FIRST SPEED GEARS
• 15.14. REVERSE AND SECOND CLUTCH
• 15.15. THIRD SPEED CLUTCH
• 15.16. THIRD SPEED GEARS
• 15.17. FOURTH SPEED CLUTCH
• 15.18. TRANSMISSION OUTPUT SHAFT
• 15.19. REMOTE OIL FILTER AND ADAPTER
• 15.20. REMOTE OIL FILTER AND ADAPTER HR45LSX
• 15.21. TRANSMISSION CONTROL VALVE ASSEMBLY
• 15.22. TRANSMISSION CONTROL VALVE MOUNTING
• 16. Drive Axle
• 16.1. DRIVE AXLE CONNECTIONS
• 16.2. DRIVE SHAFT
• 16.3. DRIVE AXLE PARTS
• 17. STEERING SYSTEM
• 17.1. STEER AXLE MOUNTING
• 17.2. STEER AXLE
• 17.3. STEERING CONNECTIONS
• 17.4. STEERING CONNECTIONS HR45LSX
• 17.5. ANTI TIPPING SWITCH
• 17.6. STEERING VALVE
• 17.7. STEERING VALVE HR45LSX
• 18. BRAKE SYSTEM
• 18.1. BRAKE LINES AND FITTINGS
• 18.2. BRAKE LINES AND FITTINGS HR45LSX
• 18.3. PARK BRAKE VALVE
• 18.4. PARK BRAKE ASSEMBLY HR45LSX
• 18.5. ACCUMULATOR
• 18.6. BRAKE FILTER
• 19. HYDRAULIC SYSTEM
• 19.1. RESERVOIRS
• 19.2. OIL RESERVOIR CONNECTIONS
• 19.3. BRAKE COOLING SYSTEM
• 19.4. PILOT LINES HR45-27, HR45-31, HR45-40S, HR45-36L, HR45-40LS
• 19.5. PUMP SUCTION LINES
• 19.6. PUMP DRAIN LINES
• 19.7. PUMP PRESSURE LINES
• 19.8. LOAD SENSING CIRCUIT
• 19.9. TANK RETURN LINES HR45-27, HR45-31, HR45-40S, HR45-36L, HR45-40LS
• 19.10. TANK DRAIN LINES
• 19.11. TANK RETURN LINES HR45LSX
• 19.12. DERRICKING LINES
• 19.13. TELESCOPING CIRCUIT
• 19.14. SPREADER SUPPLY LINES
• 19.15. MOVING CAB LINES HR45LSX
• 19.16. PRIORITY VALVE ASSEMBLY
• 19.17. PRIORITY VALVE ASSEMBLY HR45LSX
• 19.18. PRIORITY VALVE AND FITTINGS
• 19.19. PRIORITY VALVE FLOW VALVES
• 19.20. PRIORITY VALVE CAP
• 19.21. PRIORITY VALVE HARDWARE AND SEALS
• 19.22. FITTINGS FOR LIFT/TELESCOPING VALVE
• 19.23. HYDRAULIC FILTER
• 19.24. HYDRAULIC FILTER HR45LSX
• 19.25. PRESSURE REGULATING VALVE FITTINGS HR45-27, HR45-31, HR45-40S, HR45-36L, HR45-40LS
• 19.26. PRESSURE REGULATING VALVE HR45-27, HR45-31, HR45-40S, HR45-36L, HR45-40LS
• 19.27. TELESCOPING VALVE
• 19.28. TELESCOPING VALVE DISTRIBUTOR SECTION VALVE
• 19.29. TELESCOPING VALVE PILOT VALVE SECTION
• 19.30. TELESCOPING VALVE LOAD SENSING VALVE SECTION
• 19.31. TELESCOPING VALVE PRIORITY VALVE SPOOL SECTION
• 19.32. MAIN PUMP
• 19.33. SOLENOID VALVE ASSEMBLY HR45LSX
• 19.34. BOOM 9 6 JIB SECTION P1-P2
• 19.35. BOOM JIB SECTION – HR45LSX
• 19.36. BOOM HEAD AND CYLINDERS
• 19.37. BOOM PIVOT BEARING
• 19.38. BOOM PIVOT BEARING HR45LSX
• 19.39. CABLE SUPPORT
• 19.40. TELESCOPING
• 19.41. TELESCOPING HR45LSX
• 19.42. DERRICKING
• 19.43. SLIDING BLOCKS
• 19.44. SLIDING BLOCKS HR45LSX
• 19.45. BOOM LIGHTS
• 19.46. BOOM LIGHTS HR45LSX
• 19.47. TELESCOPING VALVE
• 19.48. DERRICKING VALVE
• 19.49. DAMPENING VALVE
• 19.50. HYDRAULIC DAMPENING CONNECTIONS
• 19.51. CABLE MOUNTING
• 19.52. CABLE MOUNTING HR45LSX
• 19.53. HYDRAULIC CONNECTING GROUP 5H 9 6 BOOM
• 19.54. HYDRAULIC CONNECTING GROUP HR45LSX
• 20. Attachments
• 20.1. SPREADER ATTACHMENT
• 20.2. CARRIER ASSEMBLY MECHANICAL PILE SLOPE
• 20.3. CARRIER ASSEMBLY POWER PILE SLOPE
• 20.4. WEAR PADS
• 20.5. TWIST LOCK ASSEMBLY
• 20.6. ROTATOR FRAME
• 20.7. ROTATOR TRANSMISSION
• 20.8. ROTATOR MOTOR TRANSMISSION
• 20.9. TRANSMISSION TELESCOPING MOTOR
• 20.10. SIDE-SHIFT CHAIN
• 20.11. EXTENSION CABLE CHAIN
• 20.12. SIDE-SHIFT CYLINDER
• 20.13. SPREADER WIRING
• 20.14. CYLINDER POWER PILE SLOPE
• 20.15. THROTTLE CUT-OFF VALVE MECHANICAL PILE SLOPE
• 20.16. THROTTLE CUT-OFF VALVE POWER PILE SLOPE
• 20.17. ROTATOR VALVE
• 20.18. ROTATOR BRAKE RELEASE VALVE
• 20.19. EXTENSION VALVE
• 20.20. MAIN HYDRAULIC CIRCUIT MECHANICAL PILE SLOPE
• 20.21. MAIN HYDRAULIC CIRCUIT POWER PILE SLOPE
• 20.22. HYDRAULIC CIRCUIT ROTATOR
• 20.23. HYDRAULIC CIRCUIT TWISTLOCKS
• 20.24. HYDRAULIC CIRCUIT SIDE-SHIFT
• 20.25. HYDRAULIC CIRCUIT TELESCOPING
• 20.26. WORK LIGHTS SPREADER
• 21. Stabilizer
• 21.1. STABILIZER MOUNTING HR45LSX
• 21.2. STABILIZER CYLINDER HR45LSX
• 21.3. HYDRAULIC CIRCUIT STABILIZER HR45LSX
• 22. OPTIONS
• 22.1. DRIVE WHEEL EXTENSIONS
• 22.2. STEER WHEEL EXTENSIONS
• 22.3. STEER WHEEL EXTENSIONS 1800 X 33
• 22.4. TIRE AND WHEELS 1800 X 25
• 22.5. TIRE AND WHEELS 2100 X 25
• 22.6. TIRE AND WHEELS 1800 X 33
• 23. NUMERICAL INDEX