Hyster Operator Cab Service Manual 4278318

Description

• Model List:
  • Operator Cab

• 1. RM2325-(10-2020)-UK-EN
• 1.1. Series Code / Model Designation Reference Table
• 1.2. General
• 1.2.1. Precautions
• 1.3. Section 1 – Cab Repair
• 1.3.1. Operators Cab Assembly
• 1.3.2. Cab Tilt and Auto Tip-Up System
• 1.3.3. Cab Windows
• 1.3.4. Cab Door Assembly
• 1.3.5. Steering Wheel and Steering Column Assembly
• 1.3.6. Power Assist Armrest
• 1.3.7. Armrest Components
• 1.3.8. Display Replacement
• 1.3.9. Seat Assembly
• 1.3.10. Cab Interior
• 1.3.11. Accessories
• 1.3.12. Checks and Adjustments
• 1.3.13. Hydraulic Hose Torque Procedure
• 1.4. Section 2 – Cab Heater and Air Conditioner Repair
• 1.4.1. Heater/Air Conditioner Assembly
• 1.4.2. Heater/Air Conditioner Parts
• 1.4.3. Filtration
• 1.4.4. Air Conditioning Technical Detail
• 1.4.5. Maintenance, Service and Repairs
• 2. RM2326-(09-2020)-UK-EN
• 2.1. Series Code / Model Designation Reference Table
• 2.2. General
• 2.2.1. Precautions
• 2.3. Cooling System
• 2.3.1. Cooling Core Assembly
• 2.4. Cooling System Components
• 2.4.1. Cooling Fan (Tier 3/4F)
• 2.4.2. Cooling Fan and Fan Hydraulic Motor (Stage V)
• 2.5. Checks and Adjustments
• 2.5.1. Cooling System Checks
• 3. RM2328-(09-2020)-UK-EN
• 3.1. Series Code / Model Designation Reference Table
• 3.1.1. General
• 3.1.2. Precautions
• 3.2. Section 1 – Hydraulic System Repair
• 3.2.1. Main Control Valve
• 3.2.2. Priority Valve (A)
• 3.2.3. Check Valve (K)
• 3.2.4. Check Valve (I)
• 3.2.5. Check Valve (Q)
• 3.2.6. Screen Cartridge (O)
• 3.2.7. Shuttle Valves (L) and (M)
• 3.2.8. Logic Valve (N)
• 3.2.9. Full Flow Relief Valve (C) (Relief Spool)
• 3.2.10. Pilot Supply Valve (F)
• 3.2.11. Load Sense (LS) Relief Valve (H) and Full Flow Relief Valve (G)
• 3.2.12. Lift Pressure Selector Valve (B) or Load Sense Selector Valve (D)
• 3.2.13. d Pump Selector Valve (E)
• 3.2.14. Electrical Actuation Module
• 3.2.15. Emergency Lowering Valve (Left Slice Only)
• 3.2.16. Counterbalance Valve Manifold
• 3.2.17. Variable Displacement Pump (Primary and Secondary)
• 3.2.18. Load Sense and Pressure Controller Valve on Pump
• 3.2.19. Lowering Control Valve
• 3.2.20. Side Shift and Power Pile Slope Valve Assembly (582LS, 584LD, 584LF)
• 3.2.21. Side Shift Valve Assembly (586TB, 588TB, 589TB)
• 3.2.22. Extension Valve Assembly
• 3.2.23. Lock Pin Valve Assembly (584LF Only)
• 3.2.24. Pilot Check Valve Assembly
• 3.2.25. Hydraulic Block Assembly (582LS Only)
• 3.2.26. Hydraulic Tank
• 3.2.27. Hydraulic Checks and Adjustments
• 3.2.28. Hydraulic Hose Torque Procedure
• 3.2.29. Hydraulic System Torque Specifications
• 3.3. Section 2 – Steering System Hydraulics Repair
• 3.3.1. Steering Control Unit
• 3.3.2. Steering Cylinder
• 3.3.3. Steering System Torque Specifications
• 3.4. Section 3 – Brake System Hydraulics Repair
• 3.4.1. Brake Treadle Valve
• 3.4.2. Accumulator
• 3.4.3. Parking Brake
• 3.4.4. Brake Flow Distribution Manifold
• 3.4.5. Brake Control Manifold
• 3.4.6. Brake System Checks and Adjustments
• 3.4.7. Brake System Torque Specifications
• 3.5. Section 4 – Cylinder Repair
• 3.5.1. Front End Cylinders
• 3.5.2. Cab Tilt Cylinder
• 3.5.3. Extendable Container Attachment Cylinders
• 3.5.4. Cylinder Torque Specifications
• 4. RM2329-(09-2020)-UK-EN
• 4.1. Series Code / Model Designation Reference Table
• 4.2. Section 1 – Electrical
• 4.2.1. General Fault Finding
• 4.2.2. Harnesses and Connectors
• 4.2.3. CANbus Circuit
• 4.2.4. Greasing System Electrical
• 4.3. Section 2 – Controls
• 4.3.1. User Interface Display
• 4.3.2. Fault Codes
• 4.4. Section 3 – User Interface Display
• 4.4.1. Navigation Key
• 4.4.2. Startup Sequence
• 4.4.3. Home Screen
• 4.4.4. Logging in
• 4.4.5. View the fault log
• 4.4.6. View the hardware and software versions
• 4.4.7. Calibrations
• 4.4.8. Diagnostics Menu
• 4.4.9. Settings
• 4.4.10. Display Flow Chart
• 5. RM2330-(09-2020)-UK-EN
• 5.1. Series Code / Model Designation Reference Table
• 5.2. General
• 5.3. Greasing System
• 5.3.1. Grease Pump Assembly
• 5.4. Greasing System Components
• 5.4.1. Precautions
• 5.4.2. Grease Line Identification
• 5.4.3. Grease Reservoir
• 5.4.4. Refilling the Grease Reservoir
• 5.4.5. Test Cycles Using the Button on the Pump
• 5.4.6. Bleeding the Pump
• 5.4.7. Bleeding the System
• 5.5. Checks and Adjustments
• 5.5.1. Test Procedures
• 5.5.2. Adjusting Greasing Hoses on Tie Rod Pins
• 5.6. Technical and Operation Data
• 5.6.1. Pump Unit
• 5.6.2. Grease Recommendations
• 5.6.3. Electrical
• 5.6.4. Greasing System Operation
• 5.7. Torque Specifications
• 6. RM2331-(09-2020)-UK-EN
• 6.1. Series Code / Model Designation Reference Table
• 6.2. General
• 6.2.1. Precautions
• 6.3. Section 1 – Extendable Empty Container Attachment Repair
• 6.3.1. Extendable Empty Container Attachment Assembly
• 6.3.2. Extendable Empty Container Attachment Components
• 6.3.3. Adjustments
• 6.3.4. Electrical Component Checks
• 6.4. Section 2 – Mast Repair
• 6.4.1. Mast Assembly
• 6.4.2. Mast Components
• 6.4.3. Mast Checks and Adjustments
• 6.5. Torque Specifications
• 6.5.1. Hydraulic Hose Torque Procedure
• 7. RM2332-(10-2020)-UK-EN
• 7.1. Series Code / Model Designation Reference Table
• 7.2. General
• 7.3. Weights and Dimensions
• 7.4. Loading Procedures
• 7.4.1. Loading A Truck on a Transport
• 7.4.2. Loading Disassembled Components
• 7.5. Unloading Procedures
• 7.5.1. Unloading A Truck From Transport
• 7.5.2. Unloading Disassembled Components
• 7.6. Moving and Towing
• 7.6.1. Moving a Disabled Lift Truck
• 7.7. Safety Procedures When Working Near The Mast
• 7.7.1. When Working Near The Mast Always
• 7.7.2. Before Starting Repairs To The Hydraulic System Always
• 7.8. Truck Assembly
• 7.8.1. Mast, Tilt Cylinders, and Lift Cylinders Installation
• 7.8.2. Installing the Attachment
• 7.8.3. Installing the Exhaust Extension
• 7.8.4. Installing the Auto Tip-Up AC Condenser
• 7.8.5. Installing the Cab Lights
• 7.8.6. Installing the Raised Cab Tower
• 7.8.7. Lubrication
• 7.9. General Checks After Assembly
• 7.9.1. Plumbing Check
• 7.9.2. Lubrication Check
• 7.9.3. Fluid Level Check
• 7.9.4. Functionality Check
• 7.9.5. Literature Package Check
• 7.9.6. Cleaning
• 7.10. Wheels and Tires
• 7.10.1. Remove Wheels From Lift Truck
• 7.10.2. Pneumatic Tires
• 7.10.3. Adding Air Pressure to Tires
• 7.10.4. Solid Rubber Tires
• 7.10.5. Install Wheels on Lift Truck
• 7.11. Pre-Delivery
• 7.11.1. Perform Pre-Delivery Inspection
• 7.12. Delivery
• 7.12.1. Instructions Operating Manual
• 7.12.2. Instructions Daily Maintenance
• 7.12.3. Handing Over Truck
• 8. RM2333-(09-2020)-UK-EN
• 8.1. Series Code / Model Designation Reference Table
• 8.2. General
• 8.2.1. Precautions
• 8.3. Main Components
• 8.3.1. Frame Covers
• 8.3.2. Floor Plates, Handrails, and Steps
• 8.3.3. Counterweight
• 8.3.4. Heat Shield, Mercedes-Benz Stage V
• 8.3.5. Label Replacement
• 9. RM2334-(09-2020)-UK-EN
• 9.1. Series Code / Model Designation Reference Table
• 9.2. Capacities
• 9.3. Container Attachment Weights
• 9.4. Counterweight Weights
• 9.5. Electrical System
• 9.6. Engine Specifications
• 9.7. Hydraulic System
• 9.8. Lift Truck Weights
• 9.9. Mast Speeds
• 9.10. Mast Weights
• 9.11. Tire Sizes
• 9.12. Torque Specifications, General
• 9.12.1. Electrical
• 9.12.2. Counterweight
• 9.12.3. Counterweight
• 9.12.4. Drive Axle
• 9.12.5. Planetary Gear Carrier
• 9.12.6. Steering Axle
• 9.12.7. Wheel Bearing Adjusting Nut, Axletech
• 9.12.8. Transmission
• 9.12.9. Torque Converter
• 9.12.10. Steering
• 9.12.11. Wheel Nuts
• 9.12.12. Attachment
• 9.13. Torque Specifications Engines
• 10. RM2335-(10-2020)-UK-EN
• 10.1. Series Code / Model Designation Reference Table
• 10.2. Electrical Schematics 8-11T ECH Stage V
• 10.3. Hydraulic Schematics 8-11T ECH
• 11. RM2336-(10-2020)-UK-EN
• 11.1. Series Code / Model Designation Reference Table
• 11.2. General
• 11.2.1. Serial Number Data
• 11.3. Truck Handling Procedures
• 11.3.1. Moving and Towing a Lift Truck
• 11.3.2. Putting a Lift Truck on Blocks
• 11.3.3. Cleaning a Lift Truck
• 11.4. Safety Procedures Before Starting Maintenance
• 11.4.1. Making Checks From the Driver Seat With Engine Running
• 11.4.2. Wait Before Disconnecting Battery
• 11.5. Periodic Maintenance Schedule
• 11.5.1. Daily Inspection
• 11.5.2. Initial Inspection
• 11.5.3. Periodic Maintenance
• 11.6. Container Attachment ELME 580 SeriesPeriodic Maintenance Schedule
• 11.6.1. Periodic Maintenance
• 11.7. Periodic Maintenance Procedures
• 11.7.1. Air Conditioning System
• 11.7.2. Attachment
• 11.7.3. Automatic Greasing System (OPTIONAL)
• 11.7.4. Bearing Pads
• 11.7.5. Brake Cooling Filter
• 11.7.6. Brake System Accumulator
• 11.7.7. Cab Air Filter
• 11.7.8. Container Locking System
• 11.7.9. Control Levers, Switches and Pedals
• 11.7.10. Cooling System
• 11.7.11. Crankcase Breather Element (Cummins Tier 4F/Stage IV Only)
• 11.7.12. Crankcase Breather Element (Mercedes-Benz Stage V Only)
• 11.7.13. Diesel Exhaust Fluid (DEF) System
• 11.7.14. Drive Axle And Differential
• 11.7.15. Drive Shaft
• 11.7.16. Engine Air Filter
• 11.7.17. Engine Air Intake Piping and Charge Air Piping
• 11.7.18. Engine And Transmission Mounts
• 11.7.19. Engine Drive Belt, Tensioner and Pulley
• 11.7.20. Engine Oil
• 11.7.21. Engine Valve Adjustment (Cummins Tier 3/Stage IIIA and Tier 4F/Stage IV Only)
• 11.7.22. Engine Valve Adjustment (Mercedes-Benz Stage V)
• 11.7.23. Fault Codes
• 11.7.24. Frame, Mast, Carriage and Attachment
• 11.7.25. Fuel, Oil, DEF, or Coolant Leaks
• 11.7.26. Fuel/Water Separator and Fuel Filter
• 11.7.27. Header Hose Assembly
• 11.7.28. Horn, Lights, Alarms and Control System
• 11.7.29. Hydraulic System Oil
• 11.7.30. Hydraulic Tank Breather
• 11.7.31. Hydraulic Tank Return Filter
• 11.7.32. Inching Pedal Sensor Calibration
• 11.7.33. Lift Chains
• 11.7.34. Lift System Accumulator
• 11.7.35. Load Rollers
• 11.7.36. Mast, Carriage and Attachment Controls
• 11.7.37. Mast Pivot Pins
• 11.7.38. Operator Presence System
• 11.7.39. Operator Restraint System
• 11.7.40. Parking and Service Brakes
• 11.7.41. Powered Pile Slope Cylinder Bearings
• 11.7.42. Radiator Assembly
• 11.7.43. Spreader Control System Signals
• 11.7.44. Steering Axle Grease Fittings
• 11.7.45. Steering System
• 11.7.46. Steer Wheel Hub Bearings
• 11.7.47. Tilt Cylinder Pivot Pins
• 11.7.48. Transmission
• 11.7.49. Vibration Damper (Viscous)
• 11.7.50. Warning and Safety Labels
• 11.7.51. Windows and Mirrors
• 11.7.52. Windshield Washer Fluid Level
• 11.7.53. Wheels and Tires
• 11.8. Capacities and Specifications
• 11.8.1. Approved Fuel and Engine Oil
• 11.8.2. Approved Oils, Fluids and Grease
• 11.8.3. Engine Oil Viscosity
• 11.8.4. Lift Chain Lubricant Requirements
• 11.8.5. Electrical Components
• 12. RM2338-(10-2020)-UK-EN
• 12.1. Series Code / Model Designation Reference Table
• 12.2. General
• 12.3. Section 1 – Troubleshooting
• 12.3.1. Troubleshooting – Symptom Based
• 12.4. Section 2 – Error Codes
• 12.4.1. Armrest
• 12.4.2. Engine (Cummins)
• 12.4.3. Engine (Mercedes-Benz)
• 12.4.4. Greasing (Frame)
• 12.4.5. Heating Ventilation and Air Conditioning (HVAC)
• 12.4.6. Hydraulic Controller
• 12.4.7. Smart Antenna
• 12.4.8. Transmission (ZF)
• 13. UT80-100P-U-SM-EN-(05-2017)-SECTION 1 POWER SYSTEM