Hyster P1.6UT Master Drive Unit Parts Manual

Description

• Model List:
  • P1.6UT Master Drive Unit

• 1. RM2223-(07-2021)-UK-EN
• 1.1. Removal of the reduction unit
• 1.2. Disassembly of the reduction unit
• 1.3. Braking System
• 1.4. Removal of the electromagnetic brake
• 2. RM2464-(03-2022)-UK-EN
• 2.1. Important
• 2.2. General safety rules
• 2.3. Torque settings for screws nuts and fittings
• 2.4. Correct method for applying female fittings
• 2.5. Instruction for installing flexible hoses and fittings
• 2.6. Truck presentation
• 2.7. Views of the truck
• 2.8. Truck and load identification data
• 2.9. General specification
• 2.10. Traction wheel
• 2.11. Removal of the traction wheel
• 2.12. Torsion bar castor wheel assembly
• 2.13. Torsion bar castor wheel group disassembly
• 2.14. Replacement of the castor wheel torsion bar springs
• 2.15. Replacing the castor wheel
• 2.16. Replacing the castor wheel group
• 2.17. Load wheels
• 2.18. Replacing the tandem load wheel
• 2.19. Replacing the tandem load wheel assembly
• 2.20. Fixed linkage
• 2.21. Adjustable linkage
• 2.22. Removal of the linkage assembly
• 2.23. Key to tiller components
• 2.24. Tiller spring replacement
• 2.25. Adjustable steering spring replacement
• 2.26. Tiller removal
• 2.27. Replacement of the potentiometer and tiller base bearings
• 2.28. Replacement of the potentiometer and tiller base bearings of the adjustable steering
• 2.29. Key to scooter components
• 2.30. Scooter head removal
• 2.31. Scooter spring replacement
• 2.32. Replacement of the scooter control sensor and base bearings
• 2.33. Side gate replacement
• 2.34. Side gates microswitch replacement
• 2.35. Removal of the platform gas spring
• 2.36. Replacement of the platform touchless sensor
• 2.37. Removal of the platform
• 2.38. Replacement of the platform sensor
• 2.39. Traction motor
• 2.40. Motor dismantling
• 2.41. Steering motor
• 2.42. Steering motor dismantling
• 2.43. Forks chassis removal
• 3. RM2465-(03-2022)-UK-EN
• 3.1. Before Installation
• 3.2. Truck assembly
• 3.3. Topping up the oil reservoir
• 3.4. Installation of the battery with vertical extraction
• 3.5. Installation of the battery with lateral extraction
• 3.6. Connection of cables to battery
• 3.7. List and description of the settings and adjustments to be carried out
• 4. RM2466-(03-2022)-UK-EN
• 4.1. Description of controller connectors
• 4.2. Device properties
• 4.3. Monitor menu
• 4.4. Troubleshooting
• 4.5. Warnings
• 4.6. Diagnosis system for F4-A Controller
• 4.7. Diagnosis system for Integrated Steering System
• 4.8. Electrical component measurements
• 5. RM2467-(03-2022)-UK-EN
• 5.1. Wiring diagrams
• 5.2. Electrical components
• 5.3. Identification of the tiller head controls and of the operator panel instruments
• 5.4. Display
• 5.5. Optional keypad
• 5.6. Instructions for the use of the new keypad application
• 5.7. Truck functions
• 5.8. Steering
• 5.9. Controller F4-A
• 5.10. Controller F1 – Si
• 5.11. Installation procedure of Curtis Integrated Toolkit
• 5.12. Instructions for the use of Curtis Integrated Toolkit Software
• 5.13. Instructions to update Curtis Integrated Toolkit Software
• 5.14. Instructions to display and modify the parameters
• 5.15. Description of standard F4-A parameters
• 5.16. Description of standard ISS parameters
• 5.17. CDF file installation procedure
• 5.18. Replacement of the controllers
• 5.19. Replacement of the display
• 5.20. Replacement of the key switch
• 5.21. Replacement of the keypad (optional)
• 5.22. Replacement of the general emergency switch
• 5.23. Replacement of the horn
• 5.24. Replacement of the fuses
• 5.25. Replacement of the main contactor switch
• 5.26. Replacement of the fork lift cutout sensor
• 5.27. Replacement of the tiller sensor
• 5.28. Replacement of the tiller board
• 5.29. Replacement of tiller control springs
• 5.30. Replacement of tiller buttons
• 5.31. Replacement of the centred wheel sensor
• 5.32. Replacement of the battery charger (optional)
• 5.33. Replacement of the back-up alarm (optional)
• 5.34. Replacement of the DC/DC converter (optional)
• 5.35. Replacement of the working light (optional)
• 5.36. Replacement of the Pedestrian Awareness Light (optional)
• 6. RM2468-(03-2022)-UK-EN
• 6.1. Hydraulic functions
• 6.2. Hydraulic diagrams
• 6.3. Hydraulic diagrams for various functions
• 6.4. Hydraulic components
• 6.5. Dismantling of cartridge soilenoid valves
• 6.6. Removal of the initial lift cylinder
• 6.7. Removal of the cylinder head bushing
• 6.8. Hydraulic power unit removal
• 6.9. Hydraulic power unit disassembly
• 7. RM2469-(03-2022)-UK-EN
• 7.1. Identification of the master drive unit
• 7.2. Removal and disassembly of the reduction unit
• 7.3. Removal and replacement of the master drive unit assembly component
• 7.4. Braking System
• 7.5. Removal of the electromagnetic brake
• 8. RM2470-(03-2022)-UK-EN
• 8.1. Maintenance Warnings
• 8.2. Oils and Lubricants
• 8.3. Cleaning products
• 8.4. Scheduled Maintenance