Hyster S135FT, S155FT (D024) Fortis Parts Manual

Description

• Model List:
  • S135FT, S155FT (D024) Fortis

• 1. HOOD ASSEMBLY
• 2. FLOORPLATES AND COVERS
• 3. FLOORPLATES AND COVERS
• 4. COWL MOUNT
• 5. OVERHEAD GUARD
• 6. NON SUSPENSION SEAT WITH HIP RESTRAINT
• 7. SEMI SUSPENSION SEAT WITH AND WITHOUT ELECTRONIC CONTROLS
• 8. FULL SUSPENSION SEAT WITH AND WITHOUT ELECTRONIC CONTROLS
• 9. FULL SUSPENSION SWIVEL SEAT WITH AND WITHOUT ELECTRONIC CONTROLS
• 10. COUNTERWEIGHT
• 11. LABELS EXTERIOR
• 12. LABELS INTERIOR
• 13. CONTROL LEVER LABELS MANUAL HYDRAULICS
• 14. ELECTRONIC LEVER LABELS MINI LEVER SINGLE FUNCTION
• 15. ELECTRONIC LEVER LABELS MINI LEVER DUAL FUNCTION
• 16. FORKS STANDARD TAPER – CLASS IV
• 17. LOAD BACKREST EXTENSION
• 18. ENGINES
• 18.1. EXHAUST SYSTEM GM 4.3L GASOLINE AND LPG
• 18.2. EXHAUST SYSTEM CUMMINS 4.5L DIESEL
• 18.3. EXHAUST WRAPS GM 4.3L GASOLINE AND LPG
• 18.4. COOLING GM 4.3L GASOLINE AND LPG
• 18.5. COOLING CUMMINS 4.5L DIESEL
• 18.6. ENGINE MOUNTING GM 4.3L GASOLINE AND LPG
• 18.7. ENGINE MOUNTING CUMMINS 4.5L DIESEL
• 18.8. FLYWHEEL AND HOUSING CUMMINS 4.5L DIESEL
• 18.9. FLYWHEEL AND HOUSING GM 4.3L GASOLINE AND LPG
• 18.10. FAN DRIVE AND MOUNTING CUMMINS 4.5L DIESEL
• 18.11. FAN ASSEMBLY CUMMINS 4.5L DIESEL
• 18.12. FAN MOUNT ASSEMBLY GM 4.3L GASOLINE AND LPG
• 18.13. ASSEMBLED ENGINE GM 4.3L GASOLINE AND LPG – SHEET 1 OF 3
• 18.14. ASSEMBLED ENGINE GM 4.3L GASOLINE AND LPG – SHEET 2 OF 3
• 18.15. ASSEMBLED ENGINE GM 4.3L GASOLINE AND LPG – SHEET 3 OF 3
• 18.16. CYLINDER HEAD GM 4.3L GASOLINE AND LPG
• 18.17. CYLINDER BLOCK GM 4.3L GASOLINE AND LPG
• 18.18. CAMSHAFT AND OIL PAN GM 4.3L GASOLINE AND LPG
• 18.19. VALVE COVER AND INLET MANIFOLD GM 4.3L GASOLINE AND LPG
• 18.20. COIL ASSEMBLY GM 4.3L GASOLINE AND LPG
• 18.21. OIL PUMP GM 4.3L GASOLINE AND LPG
• 18.22. AIR HEATER STARTING AID CUMMINS 4.5L DIESEL ( S/N D024V01962F EXC. 01934)
• 18.23. AIR HEATER STARTING AID CUMMINS 4.5L DIESEL (S/N D024V01962F INC. 01934)
• 18.24. DIESEL ENGINE ASSEMBLY REAR GEAR HOUSING – CUMMINS 4.5L DIESEL ( S/N D024V01961F EXC. 01934)
• 18.25. DIESEL ENGINE ASSEMBLY REAR GEAR HOUSING – CUMMINS 4.5L DIESEL (S/N D024V01962F INC. 01934)
• 18.26. DIESEL ENGINE ASSEMBLY THERMOSTAT – CUMMINS 4.5L
• 18.27. DIESEL ENGINE ASSEMBLY CYLINDER BLOCK – CUMMINS 4.5L
• 18.28. DIESEL ENGINE ASSEMBLY VALVE TAPPETS – CUMMINS 4.5L
• 18.29. DIESEL ENGINE ASSEMBLY CAMSHAFT – CUMMINS 4.5L
• 18.30. DIESEL ENGINE ASSEMBLY OIL PAN – CUMMINS 4.5L DIESEL
• 18.31. DIESEL ENGINE ASSEMBLY OIL PUMP AND FRONT GEAR COVER – CUMMINS 4.5L
• 18.32. DIESEL ENGINE ASSEMBLY LUBRICATION SYSTEM – CUMMINS 4.5L
• 18.33. DIESEL ENGINE ASSEMBLY CRANKCASE BREATHER – CUMMINS 4.5L
• 18.34. DIESEL ENGINE ASSEMBLY VIBRATION DAMPER – CUMMINS 4.5L
• 18.35. DIESEL ENGINE ASSEMBLY REAR GEAR TRAIN ACCESSORY MOUNTING COVER – CUMMINS 4.5L
• 18.36. DIESEL ENGINE ASSEMBLY INTAKE AND EXHAUST MANIFOLDS – CUMMINS 4.5L
• 18.37. DIESEL ENGINE ASSEMBLY CYLINDER HEAD – CUMMINS 4.5L
• 18.38. DIESEL ENGINE ASSEMBLY ROCKER LEVERS – CUMMINS 4.5L
• 18.39. DIESEL ENGINE ASSEMBLY CRANKSHAFT AND MAIN BEARINGS – CUMMINS 4.5L
• 18.40. DIESEL ENGINE ASSEMBLY WATER PUMP AND CONNECTIONS – CUMMINS 4.5L
• 18.41. DIESEL ENGINE ASSEMBLY PISTON AND CONNECTING ROD – CUMMINS 4.5L
• 19. FUEL SYSTEM
• 19.1. AIR INTAKE GM 4.3L, GASOLINE AND LPG ( S/N D024V01987F)
• 19.2. AIR INTAKE GM 4.3L, GASOLINE AND LPG (S/N D024V01988F )
• 19.3. AIR INTAKE CUMMINS 4.5L DIESEL
• 19.4. AIR FILTER
• 19.5. FUEL SYSTEM GM 4.3L GASOLINE
• 19.6. FUEL SYSTEM GM 4.3L LPG
• 19.7. THROTTLE BODY ASSEMBLY AND FUEL RAIL GM 4.3L GASOLINE
• 19.8. THROTTLE BODY ASSEMBLY GM 4.3L LPG
• 19.9. REGULATOR GM 4.3L LPG
• 19.10. LPG TANK BRACKET SWING OUT
• 19.11. LPG TANK BRACKET SWING OUT/ DROP DOWN
• 19.12. FUEL SYSTEM CUMMINS 4.5L DIESEL
• 19.13. FUEL INJECTION CUMMINS 4.5L DIESEL
• 19.14. FUEL INJECTION PUMP AND GEAR CUMMINS 4.5L DIESEL
• 19.15. FUEL FILTRATION SYSTEM CUMMINS 4.5L DIESEL
• 19.16. ELECTRONIC THROTTLE LINKAGE CUMMINS 4.5L DIESEL
• 19.17. THROTTLE CABLE ASSEMBLY CUMMINS 4.5L DIESEL
• 19.18. THROTTLE PEDAL AND ATTACHING PARTS
• 19.19. MONOTROL PEDAL ASSEMBLY
• 20. ELECTRICAL SYSTEM
• 20.1. ELECTRICAL SYSTEM RIGHT HAND CHASSIS
• 20.2. COWL ELECTRICAL ELECTRIC HYDRAULIC
• 20.3. INSTRUMENT CLUSTER
• 20.4. POWER DISTRIBUTION MODULE
• 20.5. ENGINE ELECTRICAL SYSTEM GM 4.3L GASOLINE AND LPG
• 20.6. DISTRIBUTOR ASSEMBLY GM 4.3L, GASOLINE AND LPG
• 20.7. BATTERY CABLES GM 4.3L GASOLINE AND LPG
• 20.8. SEALED ALTERNATOR AND MOUNTING GM 4.3L GASOLINE AND LPG
• 20.9. STARTER GM 4.3L (GS AND LPS)
• 20.10. LIGHTS STOP, TAIL, TURN, BACKUP, AND STROBE
• 20.11. TRANSMISSION ELECTRICAL SYSTEM TWO SPEED TRANSMISSION
• 20.12. TRANSMISSION ELECTRICAL SYSTEM THREE SPEED TRANSMISSION
• 20.13. ENGINE ELECTRICAL SYSTEM CUMMINS 4.5L DIESEL
• 20.14. BATTERY CABLES CUMMINS 4.5L DIESEL
• 20.15. ALTERNATOR AND MOUNTING CUMMINS 4.5L DIESEL
• 20.16. STARTER AND MOUNT CUMMINS 4.5L DIESEL
• 20.17. REMOTE KEY SWITCH
• 20.18. MAST ELECTRICAL
• 20.19. ELECTRONIC CONTROL LEVERS MINI-LEVER MODULES – DATE CODE 0724
• 20.20. ELECTRONIC CONTROL LEVERS MINI-LEVER MODULES (THREE FUNCTION) – DATE CODE 0725 THRU 0743
• 20.21. ELECTRONIC CONTROL LEVERS MINI-LEVER MODULES (FOUR AND FIVE FUNCTION) – DATE CODE 0725 THRU 0743
• 20.22. ELECTRONIC CONTROL LEVERS MINI-LEVER MODULES (THREE FUNCTION) – DATE CODE 0744
• 20.23. ELECTRONIC CONTROL LEVERS MINI-LEVER MODULES (FOUR AND FIVE FUNCTION) – DATE CODE 0744
• 20.24. IMPACT SENSOR
• 20.25. LOAD WEIGH ELECTRICAL
• 20.26. WIRE HARNESS RIGHT HAND CHASSIS – GM 4.3L GASOLINE AND LPG ( S/N D024V01739E (LPG)) ( S/N D024V01924E (Gasoline))
• 20.27. WIRE HARNESS RIGHT HAND CHASSIS – GM 4.3L GASOLINE AND LPG (S/N D024V01740E (LPG)) (S/N D024V01925E (Gasoline))
• 20.28. WIRE HARNESS RIGHT HAND CHASSIS – CUMMINS 4.5L DIESEL
• 20.29. WIRE HARNESS GM 4.3L LPG – LEFT HAND CHASSIS
• 20.30. WIRE HARNESS GM 4.3L GASOLINE – LEFT HAND CHASSIS
• 20.31. WIRE HARNESS ENGINE – GM 4.3L, GASOLINE ( S/N D024V01924E)
• 20.32. WIRE HARNESS ENGINE – GM 4.3L GASOLINE (S/N D024V01925E )
• 20.33. WIRE HARNESS ENGINE – GM 4.3L LPG ( S/N D024V01739E)
• 20.34. WIRE HARNESS ENGINE – GM 4.3L LPG (S/N D024V01740E )
• 20.35. WIRE HARNESS ENGINE – CUMMINS 4.5L DIESEL
• 20.36. WIRE HARNESS COWL WITH MONOTROL PEDAL – CUMMINS 4.5L DIESEL
• 20.37. WIRE HARNESS COWL WITH FORWARD/REVERSE LEVER – CUMMINS 4.5L DIESEL
• 20.38. WIRE HARNESS ELECTRONIC CONTROL VALVE – THREE FUNCTION
• 20.39. WIRE HARNESS ELECTRONIC CONTROL VALVE – FOUR FUNCTION
• 20.40. WIRE HARNESS ELECTRONIC CONTROL VALVE – FIVE FUNCTION
• 20.41. WIRE HARNESS TRANSMISSION – THREE SPEED
• 20.42. WIRE HARNESS TRANSMISSION – TWO SPEED
• 20.43. WIRE HARNESS SEALED ALTERNATOR – CUMMINS 4.5L DIESEL
• 20.44. WIRE HARNESS SEALED ALTERNATOR – GM 4.3L GASOLINE AND LPG
• 20.45. WIRE HARNESS LIGHTS
• 20.46. WIRE HARNESS LIGHTS (6/2007 )
• 21. TRANSMISSION
• 21.1. TRANSMISSION MOUNT
• 21.2. TORQUE CONVERTER GM 4.3L GASOLINE AND LPG
• 21.3. TORQUE CONVERTER CUMMINS 4.5L DIESEL
• 21.4. TRANSMISSION COOLING WITH EXTERNAL OIL COOLER
• 21.5. TRANSMISSION ASSEMBLY THREE SPEED TRANSMISSION – SHEET 1 0F 2
• 21.6. TRANSMISSION ASSEMBLY THREE SPEED TRANSMISSION – SHEET 2 OF 2
• 21.7. FORWARD CLUTCH LOW AND SECOND SHAFT TWO AND THREE SPEED TRANSMISSION – FWD1, RANGE2
• 21.8. FORWARD CLUTCH, HIGH AND OUTPUT SHAFT THREE SPEED TRANSMISSION – FWD2
• 21.9. REVERSE CLUTCH AND FIRST SHAFT TWO AND THREE SPEED TRANSMISSION – REV1, RANGE 1
• 21.10. CONTROL VALVE THREE SPEED TRANSMISSION
• 21.11. TRANSMISSION ASSEMBLY TWO SPEED TRANSMISSION – SHEET 1 OF 2
• 21.12. TRANSMISSION ASSEMBLY TWO SPEED TRANSMISSION – SHEET 2 OF 2
• 21.13. OUTPUT SHAFT TWO SPEED TRANSMISSION
• 21.14. CONTROL VALVE TWO SPEED TRANSMISSION ( S/N D024V01665E)
• 21.15. CONTROL VALVE TWO SPEED TRANSMISSION (S/N D024V01666E )
• 21.16. CHARGE PUMP
• 21.17. PUMP DRIVE
• 22. Drive Axle
• 22.1. DRIVE TIRE AND WHEEL
• 22.2. DRIVE AXLE AND ATTACHING PARTS WET BRAKE
• 22.3. DRIVE AXLE HOUSING AND HUB
• 22.4. AXLE HOUSING LEFT HAND
• 22.5. DIFFERENTIAL
• 22.6. WET BRAKE ASSEMBLY
• 23. STEERING SYSTEM
• 23.1. STEERING COLUMN AND ATTACHING PARTS DIESEL
• 23.2. STEERING COLUMN AND ATTACHING PARTS GASOLINE AND LPG
• 23.3. STEERING COLUMN ASSEMBLY GM 4.3L (GASOLINE AND LPG)
• 23.4. STEERING COLUMN ASSEMBLY DIESEL
• 23.5. STEER CONTROL UNIT
• 23.6. STEERING LINES
• 23.7. STEER AXLE
• 23.8. STEER CYLINDER
• 23.9. STEER TIRE AND WHEEL
• 24. BRAKE SYSTEM
• 24.1. BRAKE PEDAL LINKAGE SINGLE PEDAL
• 24.2. BRAKE PEDAL LINKAGE DUAL PEDAL
• 24.3. BRAKE MASTER CYLINDER ASSEMBLY
• 24.4. BRAKE COOLING SYSTEM SINGLE AND DUAL PEDAL
• 24.5. PARK BRAKE ASSEMBLY
• 25. HYDRAULIC SYSTEM
• 25.1. HYDRAULIC SUPPLY AND RETURN
• 25.2. HYDRAULIC SUPPLY AND RETURN
• 25.3. HYDRAULIC FILTER
• 25.4. GEAR PUMP ASSEMBLY
• 25.5. GEAR PUMP ASSEMBLY
• 25.6. GEAR PUMP
• 25.7. GEAR PUMP ASSEMBLY
• 25.8. GEAR PUMP
• 25.9. HAND LEVERS THREE FUNCTION – WITH DETENTED LEVERS
• 25.10. HAND LEVERS THREE FUNCTION – WITHOUT DETENTED LEVERS
• 25.11. HAND LEVERS FOUR FUNCTION – WITH DETENTED LEVERS
• 25.12. HAND LEVERS FOUR FUNCTION – WITHOUT DETENTED LEVERS
• 25.13. CONTROL VALVE AND STEERING UNIT ASSEMBLY MANUAL CONTROL – THREE FUNCTION
• 25.14. CONTROL VALVE AND STEERING UNIT ASSEMBLY MANUAL CONTROL – FOUR FUNCTION
• 25.15. MID INLET SECTION MANUAL AND ELECTRONIC CONTROL VALVE – THREE, FOUR AND FIVE FUNCTION
• 25.16. VALVE ASSEMBLY, LIFT AND TILT MANUAL CONTROL VALVE – THREE AND FOUR FUNCTION ( S/N D024V01808E)
• 25.17. VALVE ASSEMBLY, LIFT AND TILT MANUAL CONTROL VALVE – THREE AND FOUR FUNCTION (S/N D024V01809E )
• 25.18. AUXILIARY ONE AND TWO SECTIONS MANUAL CONTROL VALVE – THREE AND FOUR FUNCTION
• 25.19. OUTLET SECTION MANUAL CONTROL VALVE – THREE AND FOUR FUNCTION
• 25.20. CONTROL VALVE AND STEERING UNIT ASSEMBLY ELECTRONIC CONTROL – THREE FUNCTION
• 25.21. CONTROL VALVE AND STEERING UNIT ASSEMBLY ELECTRONIC CONTROL – FOUR FUNCTION
• 25.22. CONTROL VALVE AND STEERING UNIT ASSEMBLY ELECTRONIC CONTROL – FIVE FUNCTION
• 25.23. VALVE ASSEMBLY, LIFT AND LOWER ELECTRONIC CONTROL VALVE – THREE, FOUR AND FIVE FUNCTION
• 25.24. TILT SECTION ELECTRONIC CONTROL VALVE – THREE, FOUR AND FIVE FUNCTION
• 25.25. ELECTRO HYDRAULIC POPPET VALVE ELECTRONIC CONTROL VALVE – THREE, FOUR, AND FIVE FUNCTION
• 25.26. AUXILIARY ONE SECTION ELECTRONIC CONTROL VALVE – THREE, FOUR, AND FIVE FUNCTION
• 25.27. AUXILIARY TWO SECTION ELECTRONIC CONTROL VALVE – FOUR AND FIVE FUNCTION
• 25.28. OUTLET SECTION ELECTRONIC CONTROL VALVE – THREE, FOUR, AND FIVE FUNCTION
• 25.29. TILT CYLINDER AND MAST INSTALLATION
• 25.30. TILT CYLINDERS
• 25.31. TILT HYDRAULICS
• 25.32. VENT LINES
• 25.33. HOIST HOSE AND ATTACHING PARTS
• 26. Mast-Two Stage Limited Free-Lift
• 26.1. OUTER MAST TWO STAGE LIMITED FREE-LIFT
• 26.2. INNER MAST TWO STAGE LIMITED FREE-LIFT
• 26.3. MAIN LIFT TWO STAGE LIMITED FREE-LIFT
• 26.4. MAIN LIFT CYLINDER TWO STAGE LIMITED FREE-LIFT
• 26.5. CARRIAGE TWO STAGE LIMITED FREE-LIFT
• 26.6. HEADER HOSE AND AUXILIARY TUBE TWO STAGE LIMITED FREE-LIFT
• 27. Mast-Three Stage Full Free-Lift
• 27.1. OUTER MAST THREE STAGE FULL FREE-LIFT
• 27.2. INTERMEDIATE MAST THREE STAGE FULL FREE-LIFT
• 27.3. INNER MAST THREE STAGE FULL FREE-LIFT
• 27.4. MAIN LIFT THREE STAGE FULL FREE-LIFT
• 27.5. MAIN LIFT CYLINDER THREE STAGE FULL FREE-LIFT
• 27.6. FREE-LIFT THREE STAGE FULL FREE-LIFT
• 27.7. FREE-LIFT CYLINDER THREE STAGE FULL FREE-LIFT
• 27.8. CARRIAGE THREE STAGE FULL FREE-LIFT
• 27.9. HEADER HOSE AND ATTACHING PARTS THREE STAGE FULL FREE-LIFT – 147.2 INCH LIFT-HEIGHT
• 27.10. HEADER HOSE AND ATTACHING PARTS THREE STAGE FULL FREE-LIFT – 182.7-218.1 INCH LIFT-HEIGHT
• 28. OPTIONS
• 28.1. STROBE LIGHT LED
• 28.2. MIRRORS
• 28.3. FIRE EXTINGUISHER
• 28.4. BACK-UP ALARM
• 28.5. ACCUMULATOR
• 28.6. HANG-ON SIDE-SHIFT CARRIAGE WITH FORK POSITIONER AND BACKREST
• 28.7. FORK POSITIONER ASSEMBLY
• 28.8. SIDE-SHIFT ASSEMBLY
• 28.9. FORK POSITIONER CYLINDER
• 28.10. SIDE-SHIFT CYLINDER
• 28.11. AUXILIARY FUNCTION HOSES TWO AND THREE STAGE MASTS
• 28.12. AUXILIARY TUBE EXTENSIONS THREE STAGE FULL FREE-LIFT – THIRD FUNCTION WITHOUT QUICK DISCONNECT FITTINGS
• 28.13. AUXILIARY TUBE EXTENSIONS THREE STAGE FULL FREE-LIFT – THIRD FUNCTION WITH QUICK DISCONNECT FITTINGS
• 28.14. AUXILIARY TUBE EXTENSIONS THREE STAGE FULL FREE LIFT – FOURTH FUNCTION WITHOUT QUICK DISCONNECT FITTINGS
• 28.15. AUXILIARY TUBE EXTENSIONS THREE STAGE FULL FREE-LIFT – FOURTH FUNCTION WITH QUICK DISCONNECT FITTINGS
• 29. FIELD CONVERSION KITS
• 29.1. ATTACHMENT MOUNTING KITS
• 29.2. BRAKE AND INCHING PEDAL CONVERSION
• 29.3. SEAT CONVERSION KITS
• 29.4. ADD ON OPTION KITS
• 29.5. AUDIBLE ALARM KITS
• 29.6. LIGHT KITS
• 29.7. E-HYDRAULIC CONTROL CONVERSION KITS
• 29.8. RETURN TO SET TILT KITS
• 29.9. HYDRAULIC CONTROL CONVERSIONS
• 29.10. HEADER HOSE CONVERSION KITS TWO STAGE LIMITED FREE-LIFT
• 29.11. HEADER HOSE CONVERSION KITS THREE STAGE FULL FREE-LIFT
• 29.12. AUXILIARY TUBE EXTENSION KIT
• 30. NUMERICAL INDEX