Hyster S3.50-5.50XL to E4.50XLS Steering Axle Maintenance And Repair

Description

• Model List:
  • S3.50-5.50XL, S3.50-5.50XM, E3.50-5.50XL, H3.50-5.00XL, H6.00-7.00XL, H8.00-16.00XL, H8.00-12.00XM, H13.00-14.00XM, H16.00XM-6, H10.00-12.00XM-12EC, E3.50-5.50XL, E4.50XLS

• 1. RM0326-(03-2007)-US-EN
• 1.1. General
• 1.2. Description
• 1.3. Steering Axle Assembly Repair
• 1.4. Wheels and Hubs Repair (All Units)
• 1.5. Spindles and Bearings Repair (All Units)
• 1.6. Tie Rods Repair (All Units)
• 1.7. Steering Cylinder Repair
• 1.8. Troubleshooting
• 2. RM0626-(11-2001)-US-EN
• 2.1. Cooling System
• 2.2. Safety Precautions Maintenance and Repair
• 2.3. General
• 2.4. Description
• 2.5. Radiator
• 2.6. Radiator Cap
• 2.7. Thermostat
• 2.8. Water Pump
• 2.9. Fan and Fan Shroud
• 2.10. Cooling System Checks
• 2.11. Radiator
• 2.12. Thermostat
• 2.13. Water Pump
• 2.14. Exhaust Leaks
• 2.15. Fan and Fan Shroud
• 2.16. Radiator Cleaning
• 2.17. Troubleshooting
• 3. RM0002-(01-2016)-US-EN
• 3.1. General
• 3.2. Description
• 3.3. Alternator Repair
• 3.4. General Check and Adjustment
• 3.5. Low Output Check (Type A or Type B)
• 3.6. High Output Check (Type A or Type B)
• 3.7. Brushes Circuit Check
• 3.8. Diodes Check
• 3.9. Diode Bridge Check
• 3.10. Rotor Field Winding Check
• 3.11. Stator Windings Check
• 3.12. Voltage Regulator Check
• 3.13. Troubleshooting
• 4. RM0046-(11-2014)-US-EN
• 5. RM0103-(03-2007)-US-EN
• 5.1. Tilt Cylinders
• 5.2. Safety Precautions Maintenance and Repair
• 5.3. General
• 5.4. Description
• 5.5. Tilt Cylinder Repair
• 5.6. Disassemble
• 5.7. Assemble
• 5.8. Tilt Cylinders With O-Ring or Single-Lip Seals
• 5.9. Tilt Cylinders for XM and XMS Models
• 5.10. Tilt Cylinders for XL, XLS, and XL 3 Models
• 5.11. Tilt Cylinders for H700-800A and Early Model H700-920B
• 5.12. Install
• 5.13. Tilt Cylinders Using Chevron Packing
• 5.14. Tilt Cylinder Leak Check
• 5.15. Tilt Cylinder Stroke and Mast Tilt Angle Adjustment
• 5.16. Torque Specifications
• 5.17. Piston Rod Nut
• 5.18. Retainer
• 5.19. Troubleshooting
• 5.20. Table 1. Movement Rates (Maximum) for Tilt Cylinders
• 6. RM0106-(01-2016)-US-EN
• 6.1. General
• 6.2. Description and Operation
• 6.3. Starter Repair
• 6.4. General Checks and Adjustments
• 6.5. Troubleshooting
• 7. RM0231-(01-2016)-US-EN
• 7.1. General
• 8. RM0927-(11-2015)-US-EN
• 8.1. General
• 8.2. Description
• 8.3. Counterweight Repair
• 8.4. Hood and Air Cleaner Repair
• 8.5. Hydraulic Tank Repair
• 8.6. Fuel Tank Repair
• 8.7. Cooling System and Radiator Repair
• 8.8. Cab Repair
• 8.9. Engine and Transmission Repair
• 8.10. Label Replacement
• 9. RM0936-(03-2007)-US-EN
• 9.1. Steering System
• 9.2. Safety Precautions Maintenance and Repair
• 9.3. General
• 9.4. Description
• 9.5. Steering Wheel and Column Assembly
• 9.6. General
• 9.7. Steering Wheel and Horn
• 9.8. Install
• 9.9. Steering Control Unit Repair
• 9.10. General
• 9.11. Description
• 9.12. Operation
• 9.13. Disassemble
• 9.14. Assemble and Install
• 9.15. Steering System Air Removal
• 9.16. Steering Relief Pressure Check
• 9.17. Troubleshooting
• 10. RM0937-(04-2010)-US-EN
• 10.1. Dry Brake System
• 10.2. Safety Precautions Maintenance and Repair
• 10.3. General
• 10.4. Description
• 10.5. Operation
• 10.6. Service Brakes
• 10.7. Parking Brake
• 10.8. Air Tank Repair
• 10.9. Relief Valve
• 10.10. Drain Valve
• 10.11. Brake Pedal Valve Repair
• 10.12. Disassemble, Inspect, and Assemble
• 10.13. Install
• 10.14. Air Chambers Repair
• 10.15. Disassemble
• 10.16. Inspect
• 10.17. Assemble
• 10.18. Install
• 10.19. Actuator Arms Repair
• 10.20. Inspect
• 10.21. Install
• 10.22. Brake Assemblies Repair
• 10.23. Brake Shoe, Remove
• 10.24. Camshaft, Remove
• 10.25. Inspect
• 10.26. Camshaft, Install
• 10.27. Brake Shoe, Install
• 10.28. Air Dryer
• 10.29. Description
• 10.30. Cartridge
• 10.31. Install
• 10.32. Install
• 10.33. Quick-Release Valve
• 10.34. Governor Check and Adjustment for Air Compressor
• 10.35. Brake Shoes Adjustment
• 10.36. Specifications
• 10.37. Troubleshooting
• 10.38. Service Brakes
• 10.39. Service Brakes, Park Function
• 10.40. Table 1. Air Chambers Operation
• 11. RM0938-(03-2007)-US-EN
• 11.1. Hydraulic System
• 11.2. Safety Precautions Maintenance and Repair
• 11.3. General
• 11.4. Description and Operation
• 11.5. Hydraulic Tank
• 11.6. Hydraulic Pump
• 11.7. Steering Priority Flow Valve
• 11.8. Pilot Valve
• 11.9. Main Control Valve
• 11.10. Unloader Valve
• 11.11. Hydraulic Operation
• 11.12. Checks and Adjustments
• 11.13. Quick Disconnect Fittings
• 11.14. Steering Priority Flow Valve
• 11.15. Steering Relief Pressure
• 11.16. Modulator Valve
• 11.17. Pilot Valve and Pressure Reducing Valve
• 11.18. Accumulator
• 11.19. Main Control Valve
• 11.20. Relief Pressure Check
• 11.21. Check Valves
• 11.22. Unloader Valve
• 11.23. Hydraulic Pump Repair
• 11.24. Disassemble
• 11.25. Clean and Inspect
• 11.26. Assemble
• 11.27. Install
• 11.28. Pilot Accumulator Replacement
• 11.29. Install
• 11.30. Pilot Valve Repair
• 11.31. Disassemble
• 11.32. Clean and Inspect
• 11.33. Assemble
• 11.34. Install
• 11.35. Control Levers and Joystick Repair
• 11.36. Install
• 11.37. Calibration and Diagnostics
• 11.38. General
• 11.39. Description
• 11.40. Lever and Joystick Calibration
• 11.41. Flow Adjustment
• 11.42. Dead Band Value Setting
• 11.43. Lowering Delay
• 11.44. PWM and I/O Module Readouts
• 11.45. Function Disable
• 11.46. General Startup
• 11.47. Minimum system requirements
• 11.48. Install the Hydraulic Controls Program
• 11.49. DelayTimeFile (Reset)
• 11.50. Select the Processor Speed
• 11.51. Hydraulic Controls Program
• 11.52. Calibration
• 11.53. Joystick/Lever Calibration
• 11.54. Valve Flow Adjustment
• 11.55. Diagnostics
• 11.56. Calibration System Shutdown
• 11.57. LED Diagnostics
• 11.58. Electrical Connections
• 11.59. Specifications
• 11.60. Table 1. Main Control Valve Port Settings
• 11.61. Table 2. Processor Speed Settings
• 11.62. Table 3. PWM Board LED Error Codes
• 11.63. Table 4. Altering PT FLT I/O Board LEDs (Old Logic)
• 11.64. Table 5. Altering PT FLT I/O Board LEDs (New Logic)
• 11.65. Table 6. Fixed PT Logic I/O Boards LEDs
• 11.66. Table 7. ECH
• 11.67. Table 8. PWM Driver Module
• 11.68. Table 9. Input/Output Module 1
• 11.69. Table 10. Input/Output Module 2
• 11.70. Table 11. Altering PT FLT
• 11.71. Table 12. Fixed PT FLT
• 11.72. Table 13. ECH
• 12. RM0940-(07-2013)-US-EN
• 12.1. Capacities and Specifications
• 12.2. Safety Precautions Maintenance and Repair
• 12.3. Lift Truck Weights
• 12.4. Capacities
• 12.5. Engine Specifications
• 12.6. Perkins Diesel
• 12.7. Cummins Diesel/LPG
• 12.8. Hydraulic System
• 12.9. Electrical System
• 12.10. Tire Sizes
• 12.11. Mast Speeds
• 12.12. Perkins Diesel
• 12.13. Cummins Diesel/LPG
• 12.14. Torque Specifications, Cummins Diesel
• 12.15. Lubrication System
• 12.16. Torque Specifications, Perkins Diesel
• 12.17. Cylinder Head Assembly
• 12.18. Piston and Connecting Rod Assemblies
• 12.19. Crankshaft Assembly
• 12.20. Timing Case and Drive Assembly
• 12.21. Turbocharger
• 12.22. Lubrication System
• 12.23. Fuel System
• 12.24. Cooling System
• 12.25. Flywheel and Housing
• 12.26. Aspiration System
• 12.27. Electrical Equipment
• 12.28. Auxiliary Equipment
• 12.29. Torque Specifications – Perkins, Tier 2
• 12.30. Cylinder Head Assembly
• 12.31. Piston and Connecting Rod Assemblies
• 12.32. Crankshaft Assembly
• 12.33. Timing Case and Drive Assembly
• 12.34. Turbocharger
• 12.35. Lubrication System
• 12.36. Fuel System
• 12.37. Cooling System
• 12.38. Flywheel
• 12.39. Auxiliary Equipment
• 12.40. Torque Specifications, General
• 12.41. Transmission
• 12.42. Driveline and Axle
• 12.43. Differential
• 12.44. Brakes – Wet
• 12.45. Brakes – Dry
• 12.46. Steering
• 12.47. Hydraulic System
• 12.48. Carriage
• 12.49. Tilt Cylinders
• 12.50. Wiper Arms, Front
• 12.51. Hyster T-50 Transmission Pressures (Powershift and Automatic)
• 12.52. TE-10 Transmission Specifications
• 12.53. Electrical
• 12.54. Hydraulic Cooler Lines
• 12.55. Torque Specifications for Lubricated or Plated Screw Threads
• 12.56. Table 1. Temperature Sensor (In Speed Sensor) Resistance vs Temp
• 12.57. Table 2. Grade 5
• 12.58. Table 3. Grade 8
• 12.59. Table 4. Grades 8.8, 10.9, and 12.9
• 12.60. Table 5. O-ring Port Plug Torque Chart
• 12.61. Table 6. Pipe Plug Torque Chart
• 13. RM0944-(08-2012)-US-EN
• 13.1. Planetary Drive Axle
• 13.2. Safety Precautions Maintenance and Repair
• 13.3. General
• 13.4. Description
• 13.5. Operation
• 13.6. Identification
• 13.7. Removal
• 13.8. Disassembly
• 13.9. Planetary Spider and Gearing Assembly H8.00-12.00XM (H170-280HD)
• 13.10. Planetary Spider and Gearing Assembly H13.00-14.00XM (H300-330HD
• 13.11. Wheel End
• 13.12. Spindle and Piston Housing
• 13.13. Cleaning
• 13.14. Clean Ground or Polished Parts
• 13.15. Clean Parts With Rough Finish
• 13.16. Clean Axle Assemblies
• 13.17. Drying Cleaned Parts
• 13.18. Corrosion Prevention
• 13.19. Parts Inspection
• 13.20. Tapered Roller Bearings
• 13.21. Bevel Pinion and Ring Gear Sets
• 13.22. Main Differential Assembly
• 13.23. Axle Shafts
• 13.24. Repair or Replace Parts
• 13.25. Repair Welding
• 13.26. Apply Silicone Gasket Material
• 13.27. Assembly
• 13.28. Spindle and Piston Housing to Axle Housing
• 13.29. Wet Disc Brakes
• 13.30. Adjust Wheel Bearing Preload
• 13.31. Planetary Spider and Gearing Assembly H8.00-12.00XM (H170-280HD)
• 13.32. Planetary Spider and Gearing Assembly H13.00-14.00XM (H300-330HD
• 13.33. Planetary Spider Assembly
• 13.34. Installation
• 13.35. Fill Wet Disc Brakes With Hydraulic Fluid
• 13.36. Torque Specifications
• 13.37. Lubrication Specification
• 14. RM0943-(03-2007)-US-EN
• 14.1. Main Control Valve
• 14.2. Safety Precautions Maintenance and Repair
• 14.3. General
• 14.4. Description
• 14.5. Operation
• 14.6. Lift Section
• 14.7. Tilt/Auxiliary Section
• 14.8. Relief Valves
• 14.9. Unloader Valve
• 14.10. Main Control Valve Repair
• 14.11. Disassemble
• 14.12. Auxiliary Side
• 14.13. Lift Side
• 14.14. Clean and Inspect
• 14.15. Assemble
• 14.16. Auxiliary Side
• 14.17. Lift Side
• 14.18. Install
• 14.19. Pressure Relief Valve Check and Adjustment
• 14.20. Check and Adjust
• 14.21. Replace
• 14.22. Specifications
• 14.23. Troubleshooting
• 15. RM0945-(08-2011)-US-EN
• 15.1. Planetary Drive Axle
• 15.2. Safety Precautions Maintenance and Repair
• 15.3. General
• 15.4. Description
• 15.5. Operation
• 15.6. Identification
• 15.7. Removal
• 15.8. Disassembly
• 15.9. Brake Drum
• 15.10. Planetary Spider and Gearing Assembly H8.00-12.00XM (H170-280HD)
• 15.11. Dry Brakes
• 15.12. Planetary Spider and Gearing Assembly H13.00-14.00XM (H300-330HD
• 15.13. Spindle and Brake Spider
• 15.14. Cleaning
• 15.15. Ground or Polished Parts
• 15.16. Parts With Rough Finish
• 15.17. Axle Assemblies
• 15.18. Drying Cleaned Parts
• 15.19. Corrosion Prevention
• 15.20. Parts Inspection
• 15.21. Tapered Roller Bearings
• 15.22. Bevel Pinion and Ring Gear Sets
• 15.23. Main Differential Assembly
• 15.24. Axle Shafts
• 15.25. Repair or Replace Parts
• 15.26. Repair Welding
• 15.27. Apply Silicone Gasket Material
• 15.28. Assembly
• 15.29. Spindle, Brake Spider, and Brake
• 15.30. Wheel End
• 15.31. Adjust Wheel Bearing Preload
• 15.32. Planetary Spider and Gearing Assembly H8.00-12.00XM (H170-280HD)
• 15.33. Planetary Spider and Gearing Assembly H13.00-14.00XM (H300-330HD
• 15.34. Planetary Spider Assembly
• 15.35. Installation
• 15.36. Torque Specifications
• 15.37. Lubrication Specification
• 16. RM0951-(08-2014)-US-EN
• 17. RM0969-(02-2016)-US-EN
• 17.1. General
• 17.2. Description
• 17.3. Operation
• 17.4. Carriage and Attachment Repair
• 17.5. Attachment Without Carriage Repair
• 17.6. Sideshift Cylinders Repair
• 17.7. Extension Cylinders Repair
• 17.8. Vertical End Beams Repair
• 17.9. Twist Locks Repair for Model 553
• 17.10. Hooks Replacement for Model 555
• 17.11. Twist Locks Repair for Model 558
• 17.12. Bleed the System
• 17.13. Valve Assembly
• 17.14. Slide Pad Replacement
• 17.15. Adjustments
• 17.16. Maintenance
• 17.17. Troubleshooting
• 18. RM1068-(05-2004)-US-EN
• 18.1. Perkins Tier 2 Diesel Engines
• 18.2. Safety Precautions Maintenance and Repair
• 18.3. General
• 18.4. General Safety Rules
• 18.5. Description
• 18.6. Engine Serial Number Codes
• 18.7. Engine Data
• 18.8. Engine Removal and Installation
• 18.9. Cylinder Head Assembly Repair