Hyster C002 (S30-50C) Service Manual - Image 2

Hyster C002 (S30-50C) Service Manual - Image 3

Hyster C002 (S30-50C) Service Manual - Image 4

Hyster C002 (S30-50C) Service Manual - Image 5

Hyster C002 (S30-50C) Service Manual

$30.00

Type Of Manual: Service Manual
Number of Pages: 214
Size: 8.1MB
Format: PDF

Category: Hyster Service Manual PDF

Model List:
- C002 (S30-50C)

1. THE LPG FUEL SYSTEM (IMPCO CA 50, CA 100)
2. GENERAL
3. DESCRIPTION
4. Fuel Tank
5. Fuel Filter And Fuel Valve Unit
6. Vaporizer
7. The IMPCO CA 100 Carbureto
8. IMPCO CA 50 Carburetor
9. The Governor (GM Engines Only)
10. Governor With Electronic Controller
11. REPAIRS
12. LPG TANK
13. Removal
14. Installation
15. REPLACE THE HOSES
16. HYDROSTATIC RELIEF VALVE
17. Removal and Installation
18. FILTER UNIT
19. Replacement Of the Fuel Filter Element
20. Replacement of the Diaphragm and Fuel Valve
21. VAPORIZER
22. Removal
23. Disassembly
24. Cleaning
25. Inspection
26. Assembly
27. Installation
28. CARBURETOR (IMPCO CA 100)
29. Removal
30. Disassembly
31. Cleaning
32. Assembly
33. Installation
34. CARBURETER (IMPCO CA 50)
35. Removal
36. Disassembly
37. Cleaning
38. Inspection
39. Assembly (See FIGURE 26.)
40. Installation
41. CHECKS AND ADJUSTMENTS
42. CHECK THE FILTER UNIT
43. CHECK THE VAPORIZER
44. Pressure Reducer Valve
45. Vapor Valve
46. ADJUST THE CARBURETOR
47. Idle Mixture
48. Idle Speed
49. Power Mixture
50. ADJUST THE GOVERNOR (GM Engines Only)
51. Main Adjusting Screw
52. Secondary Adjusting Screw
53. AISAN Governor
54. Adjustment, AISAN Governor
55. TROUBLESHOOTING
56. INTRODUCTION
57. GENERAL
58. DESCRIPTION
59. OPERATION
60. Relief Valve
61. REPAIRS
62. REMOVAL
63. DISASSEMBLY
64. ASSEMBLY
65. INSTALLATION
66. CHECKS AND ADJUSTMENTS
67. CHECKING THE RELIEF PRESSURE OF THE RELIEF VALVE
68. Lift Trucks With Internal Combustion Engines
69. Electric Lift Trucks
70. Electric Lift Trucks With Adjustable Relief Valve
71. SPECIFICATIONS
72. TROUBLESHOOTING
73.
73.1. INTRODUCTION
73.1.1. GENERAL
73.1.2. DESCRIPTION AND OPERATION
73.1.2.1. Tilt Forward
73.1.2.2. Tilt Backward
73.2. REPAIRS
73.2.1. REMOVAL
73.2.2. DISASSEMBLY
73.2.3. CLEANING
73.2.4. ASSEMBLY
73.2.5. INSTILLATION
73.3. TROUBLESHOOTING
74.
75.
75.1. INTRODUCTION
75.1.1. GENERAL
75.2. DESCRIPTION
75.2.1. GENERAL
75.2.2. STEERING COLUMN GAUGES, METERS AND INDICATORS
75.2.3. LED DISPLAY PANEL
75.2.3.1. Battery Discharge Indicators
75.2.3.2. Brush Wear Indicators
75.2.3.3. Motor Temperature Indicators
75.2.4. LX SERIES DISPLAY PANEL
75.2.4.1. Hourmeter Functions
75.2.4.2. Battery Indicator Function
75.2.4.3. Status Code Function
75.2.5. ZX SERIES DISPLAY PANELS
75.2.5.1. Display Panel
75.2.5.2. Basic Display Panels
75.2.5.3. Performance Display
75.2.5.4. Brush Wear Indicators
75.3. CHECKS AND ADJUSTMENTS
75.3.1. GENERAL
75.4. REPLACEMENT
75.4.1. GENERAL
75.4.2. METER REPLACEMENT
75.4.3. SENDER REPLACEMENT
75.4.3.1. Fuel Level Sender
75.4.3.2. Pressure And Temperature Sender
75.4.4. DISPLAY PANEL
75.4.4.1. Removal
75.4.5. DISPLAY PANELS FOR THE EV – 100/200ZX MOTOR CONTROLLERS, COLUMN MOUNT
75.4.5.1. Removal
75.4.5.2. Replacing Display Panel Assembly
75.4.5.3. Indicator LEDs
75.4.5.4. Battery Indicators
75.4.5.5. Digital Display (Performance Disply Panel Only)
75.4.5.6. Status Code Or Performance Level Switches And Indicator LEDs (Performance Display Panel Only)
75.4.5.7. Replacing Parts Of The Basic Display Panel
75.4.5.8. Replacing Parts Of The Performance Display Panel
75.4.6. DISPLAY PANELS FOR THE EV-100/200ZX MOTOR CONTROLLERS, DASH MOUNT
75.4.6.1. Removal And Replacement
75.5. SPECIFICATIONS
75.6. TROUBLESHOOTING
76.
76.1. ELECTRICAL WARNING DEVICES
76.1.1. GENERAL
76.1.2. DESCRIPTION
76.1.2.1. Operator Controlled Horns
76.1.2.2. System Warning Lights, Buzzers and Bells
76.1.2.3. Reverse Warning Horns
76.1.2.4. Warning Lights
76.1.3. REPLACEMENT
76.1.3.1. General
76.1.3.2. Replacing Horns or Bells
76.1.3.3. Replacing Horn Relay or Buzzer
76.1.3.4. Replacing Warning Lights
76.1.3.5. Light Assemblies
76.1.3.6. Replacing Flashing Units
77.
77.1. ELECTRICAL SYSTEM COMPLETELY DEAD
77.2. STARTER DOES NOT CRANK AND SOLENOID DOES NOT PULL IN
77.3. STARTER DOES NOT CRANK SOLENOID PULLS IN, DOES NOT CHATTER.
77.4. STARTER SOLENOID CLICKS IN AND OUT WHILE ATTEMPTING TO CRANK.
77.5. STARTER CRANKS SLOWLY
77.6. STARTER CRANKS AT NORMAL SPEED, BUT ENGINE DOES NOT START
77.7. BATTERY GOES DEAD OVERNIGHT OR OVER WEEKEND
77.8. CHARGING SYSTEM DOES NOT FUNCTION
77.9. ALTERNATOR CHARGES AT A RATE ALTHOUGH BATTERY IS LOW
77.10. BATTERY IS BEING OVERCHARGED
77.11. ONE OR MORE DASH GAUGES DO NOT WORK
77.12. HORN DOES NOT BLOW
77.13. POWERSHIFT TRANSMISSION WILL NOT ENGAGE.
77.14. ELECTRICAL SCHEMATIC S20-30A, H20-30E
77.15. ELECTRICAL S30-50C
77.16. ELECTRICAL SCHEMATIC H30-60H GASOLINE LPG
77.17. ELECTRICAL SCHEMATIC H30-60H DIESEL
77.18. ELECTRICAL SCHEMATIC H60-90C GASOLINE LPG
77.19. ELECTRICAL SCHEMATIC H60-90C DIESEL
77.20. ELECTRICAL SCHEMATIC S30-60ES
77.21. ELECTRICAL SCHEMATIC S60-120E
77.22. ELECTRICAL SCHEMATIC S125-150A GASOLINE LPG
77.23. ELECTRICAL SCHEMATIC S125-150A DIESEL
77.24. ELECTRICAL SCHEMATIC H110-150F GASOLINE LPG
77.25. ELECTRICAL SCHEMATIC H110-150F DIESEL
77.26. ELECTRICAL SCHEMATIC H150-275H, P150200B GASOLINE LPG
77.27. ELECTRICAL SCHEMATIC H150-275H, P150-200B DIESEL
77.28. ELECTRICAL SCHEMATIC H300A
77.29. ELECTRICAL SCHEMATIC H300-350B
77.30. ELECTRICAL SCHEMATIC H360-620B PERKINS DIESEL
77.31. ELECTRICAL SCHEMATIC H360-620B DETROIT DIESEL
77.32. ELECTRICAL SCHEMATIC H700-800A
77.33. ELECTRICAL SCHEMATIC P40-50A GASOLINE
77.34. ELECTRICAL SCHEMATIC P40-50A DIESEL
77.35. ELECTRICAL SCHEMATIC P60-80A GASOLINE
77.36. ELECTRICAL SCHEMATIC P60-80A DIESEL
77.37. ELECTRICAL SCHEMATIC KE GAS GASOLINE
77.38. ELECTRICAL SCHEMATIC KE DIESEL
77.39. ELECTRICAL SCHEMATIC M200-400H GASOLINE
77.40. ELECTRICAL SCHEMATIC M200-400H DIESEL
77.41. ELECTRICAL SCHEMATIC M600A
78.
78.1. INTRODUCTION
78.1.1. GENERAL
78.2. REPAIRS
78.2.1. CARRIAGE
78.2.1.1. Removal
78.2.2. SAFETY PROCEDURES WHEN WORKING NEAR THE MAST
78.2.2.1. Installation
78.2.2.2. Removal
78.2.2.3. Disassembly
78.2.2.4. Cleaning and Inspection
78.2.2.5. Assembly
78.2.3. INSTALLATION
78.3. CHECKS AND ADJUSTMENTS
78.3.1. CHECKING FOR LEAKS IN THE LIFT SYSTEM
78.3.2. ADJUSTING THE TILT CYLINDER STROKE AND THE BACKWARD TILT ANGLE
78.3.3. LIFT CHAIN ADJUSTMENTS
78.3.4. MAST ADJUSTMENTS
78.3.4.1. Guide Shoe Adjustment
78.3.5. CARRIAGE ADJUSTMENT
78.4. TROUBLESHOOTING
79.
80.

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