Hyster S40-50-60-70FT, S55FTS (G187) Parts Manual

Description

• Model List:
  • S40-50-60-70FT, S55FTS (G187)

• 1. COUNTERWEIGHT
• 2. OVERHEAD GUARD
• 3. COWL MOUNTING
• 4. FLOORPLATES AND COVERS
• 5. FENDERS
• 6. SEAT NON SUSPENSION – WITH MANUAL HYDRAULIC CONTROLS
• 7. SEAT SEMI SUSPENSION – WITH MANUAL AND ELECTRO-HYDRAULIC CONTROLS
• 8. FULL SUSPENSION SEAT SWIVEL AND NON SWIVEL – SHEET 1 OF 4
• 9. FULL SUSPENSION SEAT SERVICE KITS FOR NON SWIVEL AND SWIVEL – SHEET 2 OF 4
• 10. FULL SUSPENSION SEAT RECLINER AND DAMPER KITS – SHEET 3 OF 4
• 11. SEAT ATTACHING PARTS NOT INCLUDED WITH SEAT – SHEET 4 OF 4
• 12. ARMREST ASSEMBLY MINI-LEVER MODULES – SEMI-SUSPENSION SEAT WITH HIP RESTRAINTS
• 13. ARMREST ASSEMBLY MINI-LEVER MODULES – FULL SUSPENSION SEAT
• 14. LOAD BACKREST EXTENSION
• 15. FORKS OPTIONAL
• 16. NAMEPLATES AND LABELS
• 17. MINI LEVER MODULE LABELS HYDRAULIC CONTROL FUNCTIONS
• 18. HYDRAULIC CONTROL LABELS MANUAL CONTROL LEVERS
• 19. ENGINES (2.2L)
• 19.1. COOLING SYSTEM GASOLINE AND LPG – MAZDA 2.2L
• 19.2. RADIATOR ASSEMBLY MAZDA 2.2L
• 19.3. EXHAUST GASOLINE AND LPG – MAZDA 2.2L
• 19.4. ENGINE MOUNT GASOLINE AND LPG – MAZDA
• 19.5. FLYWHEEL AND HOUSING GASOLINE AND LPG – MAZDA 2.2L
• 19.6. ASSEMBLED ENGINE GASOLINE AND LPG – MAZDA 2.2L
• 19.7. CYLINDER HEAD AND COVER GASOLINE AND LPG – MAZDA 2.2L
• 19.8. CYLINDER BLOCK GASOLINE AND LPG – MAZDA 2.2L
• 19.9. CRANKSHAFT AND PISTONS GASOLINE AND LPG – MAZDA 2.2L
• 19.10. CAMSHAFT AND VALVES MAZDA 2.2L, GASOLINE AND LPG
• 19.11. ENGINE COOLING GASOLINE AND LPG – MAZDA 2.2L
• 19.12. OIL PUMP AND FILTER GASOLINE AND LPG – MAZDA 2.2L
• 19.13. TIMING GEAR COVER AND OIL PAN GASOLINE AND LPG – MAZDA 2.2L
• 19.14. EXHAUST MANIFOLD GASOLINE AND LPG – MAZDA 2.2L
• 19.15. INTAKE MANIFOLD MAZDA 2.2L LPG
• 19.16. INTAKE MANIFOLD MAZDA 2.2L, GASOLINE
• 19.17. ENGINE FUEL SYSTEM AND INTAKE MANIFOLD MAZDA 2.2L, GASOLINE
• 19.18. EMISSION CONTROL SYSTEM MAZDA 2.2L LPG
• 19.19. EMISSION CONTROL SYSTEM MAZDA 2.2L, GASOLINE
• 19.20. ENGINE FUEL SYSTEM GASOLINE AND LPG – MAZDA 2.2L
• 20. ENGINES (2.5L)
• 20.1. EXHAUST WITH CATALYTIC CONVERTER – KUBOTA 2.5L LPG
• 20.2. COOLING SYSTEM WITH EXTERNAL OIL COOLER – KUBOTA 2.5L LPG
• 20.3. COOLING SYSTEM WITHOUT EXTERNAL OIL COOLER – KUBOTA 2.5L LPG
• 20.4. RADIATOR ASSEMBLY KUBOTA 2.5 LPG
• 20.5. ENGINE MOUNT KUBOTA 2.5L LPG
• 20.6. FLYWHEEL HOUSING KUBOTA 2.5L LPG
• 20.7. FLYWHEEL AND STARTER KUBOTA 2.5L LPG
• 20.8. TORQUE CONVERTER KUBOTA 2.5L LPG
• 20.9. CYLINDER BLOCK ASSEMBLY KUBOTA 2.5L
• 20.10. OIL PAN ASSEMBLY KUBOTA 2.5L
• 20.11. CYLINDER HEAD ASSEMBLY KUBOTA 2.5L
• 20.12. CYLINDER HEAD COVER ASSEMBLY KUBOTA 2.5L
• 20.13. DIPSTICK TUBE ASSEMBLY KUBOTA 2.5L
• 20.14. OIL PUMP ASSEMBLY KUBOTA 2.5L
• 20.15. CRANKSHAFT BEARING ASSEMBLY KUBOTA 2.5L
• 20.16. CRANKSHAFT AND PISTON ASSEMBLY KUBOTA 2.5L
• 20.17. FLANGE BREATHER ASSEMBLY KUBOTA 2.5L
• 20.18. IGNITION COIL ASSEMBLY KUBOTA 2.5L
• 20.19. COVER ASSEMBLY KUBOTA 2.5L
• 20.20. VALVE AND ROCKER ARM ASSEMBLY KUBOTA 2.5L
• 20.21. INTAKE MANIFOLD ASSEMBLY AND FUEL SYSTEM – KUBOTA 2.5L
• 20.22. EXHAUST MANIFOLD ASSEMBLY KUBOTA 2.5L
• 20.23. OIL COOLER ASSEMBLY KUBOTA 2.5L – 250 MM FAN HEIGHT
• 20.24. OIL FILTER ASSEMBLY KUBOTA 2.5L
• 20.25. ALTERNATOR AND PULLEY ASSEMBLY KUBOTA 2.5L
• 20.26. WATER FLANGE AND THERMOSTAT ASSEMBLY KUBOTA 2.5L
• 20.27. WATER PUMP ASSEMBLY KUBOTA 2.5L
• 20.28. FAN PULLEY ASSEMBLY KUBOTA 2.5L
• 20.29. ECU ASSEMBLY KUBOTA 2.5L
• 20.30. CAMSHAFT ASSEMBLY KUBOTA 2.5L
• 20.31. WIRE HARNESS ASSEMBLY KUBOTA 2.5L
• 20.32. GEAR CASE ASSEMBLY KUBOTA 2.5L – 250 MM FAN HEIGHT
• 21. FUEL SYSTEM
• 21.1. AIR INTAKE SYSTEM MAZDA 2.2L, GASOLINE
• 21.2. AIR INTAKE SYSTEM MAZDA 2.2L LPG
• 21.3. AIR INTAKE SYSTEM AIR FILTER ASSEMBLY
• 21.4. AIR INTAKE SYSTEM PRE-CLEANER AND DUCT
• 21.5. FUEL SUPPLY SYSTEM MAZDA 2.2L LPG
• 21.6. FUEL SYSTEM MAZDA 2.2L LPG
• 21.7. FUEL SYSTEM HOSES AND ATTACHING PARTS MAZDA 2.2L LPG
• 21.8. MIXER AND THROTTLE BODY ASSEMBLY MAZDA 2.2L LPG
• 21.9. ELECTRONIC PRESSURE REGULATOR ASSEMBLY MAZDA 2.2L LPG
• 21.10. ELECTRONIC PRESSURE REGULATOR KIT MAZDA 2.2L LPG
• 21.11. FUEL SUPPLY SYSTEM MAZDA 2.2L, GASOLINE
• 21.12. FUEL SYSTEM MAZDA 2.2L, GASOLINE
• 21.13. FUEL PUMP AND SENDER MAZDA 2.2L, GASOLINE
• 21.14. THROTTLE BODY AND ATTACHING PARTS MAZDA 2.2L, GASOLINE
• 21.15. AIR INLET KUBOTA 2.5L LPG
• 21.16. LPG FUEL GROUP KUBOTA PREMIUM LOW FUEL SENSOR – SECTION 1 OF 2
• 21.17. LPG FUEL GROUP KUBOTA PREMIUM LOW FUEL SENSOR – SECTION 2 OF 2
• 21.18. LPG FUEL GROUP KUBOTA STANDARD LOW FUEL SENSOR – SECTION 1 OF 2
• 21.19. LPG FUEL GROUP KUBOTA STANDARD LOW FUEL SENSOR – SECTION 2 OF 2
• 21.20. FUEL SYSTEM KUBOTA 2.5L LPG
• 21.21. LPG TANK BRACKET SWING OUT
• 21.22. LPG TANK BRACKET SWING OUT, DROP DOWN
• 21.23. THROTTLE LINKAGE GASOLINE
• 21.24. THROTTLE LINKAGE LPG
• 21.25. THROTTLE PEDAL ASSEMBLY AND ATTACHING PARTS STANDARD PEDAL
• 21.26. THROTTLE PEDAL ASSEMBLY AND ATTACHING PARTS MONOTROL
• 21.27. MONOTROL PEDAL ASSEMBLY
• 22. ELECTRICAL SYSTEM
• 22.1. ELECTRICAL SYSTEM CHASSIS
• 22.2. SEAT BELT SWITCH ADAPTER
• 22.3. ENGINE WIRE HARNESS AND ATTACHING PARTS 2.5L KUBOTA LPG – SINGLE SPEED TRANSMISSION
• 22.4. ENGINE ELECTRICAL COMPONENTS GASOLINE AND LPG – MAZDA 2.2L
• 22.5. ENGINE ELECTRICAL SYSTEM GASOLINE, SHEET 1 OF 2 – MAZDA 2.2L
• 22.6. ENGINE ELECTRICAL SYSTEM LPG, SHEET 1 OF 2 – MAZDA 2.2L
• 22.7. ENGINE ELECTRICAL SYSTEM GASOLINE AND LPG, SHEET 2 OF 2 – MAZDA 2.2L
• 22.8. COWL ELECTRICAL ELECTRO-HYDRAULICS – WITH OPERATOR PRESENCE SYSTEM
• 22.9. COWL ELECTRICAL MANUAL HYDRAULIC – WITH OPERATOR PRESENCE SYSTEM
• 22.10. ENGINE CONTROL MODULE MAZDA 2.2L, GASOLINE
• 22.11. ENGINE CONTROL MODULE MAZDA 2.2L LPG
• 22.12. POWER DISTRIBUTION MODULE
• 22.13. DISTRIBUTOR GASOLINE AND LPG – MAZDA 2.2L
• 22.14. FUEL SYSTEM SENSORS MAZDA 2.2L, GASOLINE
• 22.15. FUEL SYSTEM SENSORS MAZDA 2.2L LPG
• 22.16. ENGINE SAFETY ELECTRICAL MAZDA 2.2L
• 22.17. MINI-LEVER CONTROLS WITH ARMREST – THREE FUNCTION
• 22.18. MINI-LEVER CONTROLS WITH ARMREST – FOUR FUNCTION
• 22.19. INSTRUMENT CLUSTER
• 22.20. TRANSMISSION ELECTRICAL SYSTEM
• 22.21. MAST ELECTRICAL
• 22.22. LOAD WEIGH ELECTRICAL
• 22.23. WORK, REAR DRIVE, AND BRAKE/TAIL LIGHTS
• 22.24. WIRE HARNESS RH CHASSIS – MAZDA
• 22.25. WIRE HARNESS RH CHASSIS WITH SEAT BELT SEQUENCE MODULE – MAZDA 2.2L
• 22.26. WIRE HARNESS RH CHASSIS – KUBOTA 2.5L
• 22.27. WIRE HARNESS RH CHASSIS WITH SEAT BELT SEQUENCE MODULE – KUBOTA 2.5L LPG
• 22.28. WIRE HARNESS (ENGINE) MAZDA GASOLINE
• 22.29. WIRE HARNESS (ENGINE) MAZDA LPG
• 22.30. WIRE HARNESS (ENGINE) KUBOTA 2.5L LPG
• 22.31. WIRE HARNESS ADAPTER LOW FUEL PRESSURE – KUBOTA 2.5L
• 22.32. WIRE HARNESS ALTERNATOR TO BATTERY DISCONNECT SWITCH – KUBOTA 2.5L
• 22.33. WIRE HARNESS COWL WITH FORWARD/REVERSE LEVER – WITH HYDRAULIC PUMP SOLENOID
• 22.34. WIRE HARNESS COWL WITH FORWARD/REVERSE LEVER – WITHOUT RETURN TO SET TILT
• 22.35. WIRE HARNESS COWL WITH MONOTROL PEDAL – WITH HYDRAULIC PUMP SOLENOID
• 22.36. WIRE HARNESS COWL WITH MONOTROL PEDAL – WITH RETURN TO SET TILT
• 22.37. WIRE HARNESS ELECTRONIC CONTROL VALVE – 3 FUNCTION
• 22.38. WIRE HARNESS ELECTRONIC CONTROL VALVE – 4 FUNCTION
• 22.39. WIRE HARNESS TRANSMISSION – SINGLE SPEED
• 22.40. WIRE HARNESS LIGHTS
• 22.41. WIRE HARNESS HYDRAULIC OIL COOLER – THREE OR FOUR FUNCTION (OPTIONAL)
• 23. TRANSMISSION
• 23.1. TRANSMISSION COOLING WITHOUT AIR OIL COOLER – MAZDA 2.2L LPG
• 23.2. TRANSMISSION COOLING WITH AIR OIL COOLER – MAZDA 2.2L and KUBOTA 2.5L LPG
• 23.3. TRANSMISSION COOLING KUBOTA 2.5L LPG – SQUARE WAVE WITHOUT EXTERNAL OIL COOLER WITH SINGLE SPEED TRANSMISSION
• 23.4. TRANSMISSION MOUNT SINGLE SPEED – ALUMINUM CHAIN DRIVE
• 23.5. TORQUE CONVERTER MAZDA 2.2L LPG
• 23.6. TORQUE CONVERTER KUBOTA 2.5L LPG
• 23.7. TRANSMISSION HOUSING AND ASSEMBLY SINGLE SPEED – ALUMINUM CHAIN DRIVE
• 23.8. TORQUE CONVERTER HOUSING AND ATTACHING PARTS SINGLE SPEED – ALUMINUM CHAIN DRIVE
• 23.9. STATOR SUPPORT HOUSING
• 23.10. INPUT/FORWARD CLUTCH SINGLE SPEED TRANSMISSION
• 23.11. COUNTER/REVERSE CLUTCH SINGLE SPEED TRANSMISSION
• 23.12. CHARGE PUMP ASSEMBLY
• 24. Drive Axle
• 24.1. DRIVE AXLE
• 24.2. DRIVE TIRES AND WHEELS S40-50FT
• 24.3. DRIVE TIRES AND WHEELS S55-60FT
• 24.4. DRIVE TIRES AND WHEELS S70FT
• 25. STEERING SYSTEM
• 25.1. STEERING SYSTEM
• 25.2. STEERING COLUMN ASSEMBLY NON-ISOLATED
• 25.3. STEERING CONTROL UNIT
• 25.4. STEERING AXLE
• 25.5. STEERING CYLINDER
• 25.6. STEER TIRES AND WHEELS
• 26. BRAKE SYSTEM
• 26.1. BRAKE LINKAGE SINGLE PEDAL
• 26.2. BRAKE LINKAGE DUAL PEDAL
• 26.3. PARK BRAKE
• 26.4. MASTER CYLINDER
• 26.5. BRAKE ASSEMBLY
• 27. HYDRAULIC SYSTEM
• 27.1. HYDRAULIC SUPPLY AND RETURN
• 27.2. GEAR PUMP ASSEMBLY LOW PRESSURE
• 27.3. GEAR PUMP ASSEMBLY HIGH PRESSURE
• 27.4. HYDRAULIC FILTER
• 27.5. TILT/HOIST AND AUXILIARY HOSES
• 27.6. AUXILLIARY HOSES THREE STAGE FULL FREE LIFT – TWO STAGE LIMITED FREE-LIFT
• 27.7. HAND LEVERS THREE FUNCTION – WITHOUT DETENTED LEVERS
• 27.8. HAND LEVERS THREE FUNCTION – WITH DETENTED LEVERS
• 27.9. HAND LEVERS FOUR FUNCTION – WITHOUT DETENTED LEVERS
• 27.10. HAND LEVERS FOUR FUNCTION – WITH DETENTED LEVERS
• 27.11. CONTROL VALVE ASSEMBLY MANUAL CONTROL – THREE AND FOUR FUNCTION
• 27.12. CONTROL VALVE LOCKOUT GROUP MANUAL CONTROL VALVE
• 27.13. MANUAL VALVE ANTI STALL GROUP
• 27.14. VALVE ASSEMBLY, LIFT AND TILT MANUAL CONTROL VALVE – THREE AND FOUR FUNCTION
• 27.15. AUXILIARY SECTIONS, ONE AND TWO MANUAL CONTROL VALVE – THREE AND FOUR FUNCTION
• 27.16. OUTLET SECTION MANUAL CONTROL VALVE – THREE AND F0UR FUNCTION
• 27.17. HYDRAULIC CONTROL VALVE ELECTRONIC VALVE ASSEMBLY – THREE AND FOUR FUNCTION
• 27.18. HYDRAULIC CONTROL VALVE ELECTRONIC VALVE INLET SECTION – THREE AND FOUR FUNCTION
• 27.19. HYDRAULIC CONTROL VALVE ELECTRO HYDRAULIC POPPET VALVE – HOIST AND LOWER
• 27.20. HYDRAULIC CONTROL VALVE ELECTRONIC VALVE TILT SECTION – THREE AND FOUR FUNCTION
• 27.21. HYDRAULIC CONTROL VALVE ELECTRONIC VALVE AUXILIARY ONE SECTION – THREE AND FOUR FUNCTION
• 27.22. HYDRAULIC CONTROL VALVE ELECTRONIC VALVE AUXILIARY TWO SECTION – FOUR FUNCTION
• 27.23. HYDRAULIC CONTROL VALVE E-HYDRAULICS OUTLET SECTION
• 27.24. TILT CYLINDER AND MAST INSTALLATION
• 27.25. TILT CYLINDERS S40-55FT
• 27.26. TILT CYLINDERS S60-70FT
• 28. Mast-Two Stage Limited Free-Lift
• 28.1. OUTER MAST TWO STAGE LIMITED FREE-LIFT – F507-F562
• 28.2. INNER MAST TWO STAGE LIMITED FREE LIFT – F507-F562
• 28.3. MAIN LIFT TWO STAGE LIMITED FREE LIFT – F507-F562
• 28.4. MAIN LIFT CYLINDER TWO STAGE LIMITED FREE LIFT – F507-F562
• 28.5. HEADER HOSE AND ATTACHING PARTS TWO STAGE LIMITED FREE-LIFT – F507-F562
• 28.6. CARRIAGE TWO STAGE LIMITED FREE-LIFT – F507-F562
• 29. Mast-Two Stage Full Free-Lift
• 29.1. OUTER MAST TWO STAGE FULL FREE LIFT
• 29.2. INNER MAST TWO STAGE FULL FREE- LIFT
• 29.3. MAIN LIFT TWO STAGE FULL FREE- LIFT
• 29.4. FREE-LIFT TWO STAGE FULL FREE- LIFT
• 29.5. MAIN LIFT CYLINDER – RH TWO STAGE FULL FREE- LIFT
• 29.6. MAIN LIFT CYLINDER – LH TWO STAGE FULL FREE- LIFT
• 29.7. FREE-LIFT CYLINDER TWO STAGE FULL FREE- LIFT
• 29.8. CARRIAGE TWO STAGE FULL FREE-LIFT
• 29.9. HEADER HOSES TWO STAGE FULL FREE-LIFT – E509-E564
• 30. Mast-Three Stage Full Free-Lift
• 30.1. OUTER MAST THREE STAGE FULL FREE LIFT – F508-F563
• 30.2. INTERMEDIATE MAST THREE STAGE FULL FREE-LIFT – F508-F563
• 30.3. INNER MAST THREE STAGE FULL FREE-LIFT – F508-F563
• 30.4. MAIN LIFT CYLINDER AND ATTACHING PARTS THREE STAGE FULL FREE-LIFT – F508-F563
• 30.5. MAIN LIFT CYLINDER THREE STAGE FULL FREE-LIFT – F508-F563
• 30.6. FREE-LIFT CYLINDER AND ATTACHING PARTS THREE STAGE FULL FREE-LIFT – F508-F563
• 30.7. FREE-LIFT CYLINDER THREE STAGE FULL FREE-LIFT – F508-F563
• 30.8. HEADER HOSES AND ATTACHING PARTS THREE STAGE FULL FREE-LIFT – THREE AND F0UR FUNCTION
• 30.9. CARRIAGE THREE STAGE FULL FREE-LIFT
• 30.10. CARRIAGE HEAVY DUTY – THREE STAGE FULL FREE-LIFT
• 31. MAST-FOUR STAGE FULL FREE-LIFT
• 31.1. OUTER MAST FOUR STAGE FULL FREE-LIFT
• 31.2. INTERMEDIATE 1 MAST FOUR STAGE FULL FREE-LIFT
• 31.3. INTERMEDIATE 2 MAST FOUR STAGE FULL FREE-LIFT
• 31.4. INNER MAST FOUR STAGE FULL FREE-LIFT
• 31.5. MAIN LIFT FOUR STAGE FULL FREE-LIFT
• 31.6. MAIN LIFT CYLINDER LEFT HAND – FOUR STAGE FULL FREE-LIFT
• 31.7. MAIN LIFT CYLINDER RIGHT HAND – FOUR STAGE FULL FREE-LIFT
• 31.8. FREE-LIFT FOUR STAGE FULL FREE-LIFT
• 31.9. FREE-LIFT CYLINDERS FOUR STAGE FULL FREE-LIFT
• 31.10. CARRIAGE FOUR STAGE FULL FREE-LIFT
• 31.11. CARRIAGE HEAVY DUTY – FOUR STAGE FULL FREE-LIFT
• 31.12. HEADER HOSE FOUR STAGE FULL FREE-LIFT – WITH FLOATING SHEAVE
• 31.13. HEADER HOSE FOUR STAGE FULL FREE-LIFT – WITH HOSE CHANNELS
• 31.14. HOSE CHANNELS HEADER HOSE – FOUR STAGE FULL FREE-LIFT
• 32. OPTIONS
• 32.1. STROBE LIGHT LED
• 32.2. BACK-UP ALARM
• 32.3. WIRE HARNESS BACK-UP ALARM
• 32.4. MIRRORS
• 32.5. FIRE EXTINGUISHER
• 32.6. RED SEAT BELT RETRACTOR AND BUCKLE
• 32.7. ACCUMULATOR TWO AND THREE STAGE FULL FREE LIFT
• 32.8. INTEGRAL SIDE-SHIFT CARRIAGE TWO STAGE LIMITED FREE-LIFT – F507/F562
• 32.9. INTEGRAL SIDE-SHIFT CARRIAGE TWO STAGE FULL FREE-LIFT – E509/E564
• 32.10. INTEGRAL SIDE-SHIFT CARRIAGE FOUR STAGE FULL FREE-LIFT – D515
• 32.11. INTEGRAL SIDE-SHIFT CARRIAGE THREE STAGE FULL FREE-LIFT – F508/F563
• 32.12. KIT ISS CARRIAGE – SOLID LINK KIT
• 32.13. INTEGRAL SIDE-SHIFT FORK POSITIONER (F507-F562) – TWO STAGE LIMITED FREE-LIFT