Hyster S40FT, S50FT, S55FTS, S60FT, S70FT (H187) Parts Manual

Description

• Model List:
  • S40FT, S50FT, S55FTS, S60FT, S70FT (H187)

• 1. COUNTERWEIGHT
• 2. OVERHEAD GUARD
• 3. SEAT NON SUSPENSION – WITH MANUAL HYDRAULIC CONTROLS
• 4. SEAT SEMI SUSPENSION – WITH MANUAL HYDRAULIC CONTROLS
• 5. SEAT SEMI SUSPENSION – WITH ELECTRO-HYDRAULIC CONTROLS
• 6. SEAT (FULL SUSPENSION) MANUAL AND ELECTRO-HYDRAULIC SWIVEL AND NON SWIVEL – SHEET 1 OF 4
• 7. SEAT (FULL SUSPENSION) SERVICE KITS FOR NON SWIVEL AND SWIVEL – SHEET 2 OF 4
• 8. SEAT (FULL SUSPENSION) RECLINER AND DAMPER KITS – SHEET 3 OF 4
• 9. SEAT (FULL SUSPENSION ATTACHING PARTS) NOT INCLUDED WITH SEAT – SHEET 4 OF 4 WITH MANUAL HYDRAULICS
• 10. SEAT (FULL SUSPENSION ATTACHING PARTS) NOT INCLUDED WITH SEAT – SHEET 4 OF 4 WITH ELECTRO-HYDRAULICS
• 11. SEAT SCISSORS HEAVY DUTY – SWIVEL AND NON-SWIVEL SEATS
• 12. ARMREST ASSEMBLY MINI-LEVER MODULES – SEMI-SUSPENSION SEAT WITH HIP RESTRAINTS
• 13. ARMREST ASSEMBLY MINI-LEVER MODULES – FULL SUSPENSION SEAT
• 14. FLOORPLATES AND COVERS
• 15. COWL MOUNTING
• 16. FENDERS
• 17. LOAD BACKREST EXTENSION
• 18. FORKS OPTIONAL
• 19. LABELS AND DECALS
• 20. LABELS HYDRAULIC CONTROL – MINI LEVER MODULE
• 21. LABELS HYDRAULIC CONTROL – MANUAL CONTROL LEVERS
• 22. ENGINE ASSEMBLY-PSI
• 22.1. EXHAUST SYSTEM WITH CATALYTIC CONVERTER – PSI 2.4L LPG
• 22.2. COOLING SYSTEM PSI 2.4L
• 22.3. RADIATOR ASSEMBLY PSI 2.4L
• 22.4. ENGINE MOUNTING PSI 2.4L
• 22.5. PUMP MOUNT BRACKET PSI 2.4L
• 22.6. ENGINE ELECTRICAL SYSTEM PSI 2.4L
• 22.7. BALANCER PSI 2.4L
• 22.8. AUXILIARY DRIVE 2.4L LPG and 2.4L DUAL FUEL
• 22.9. CYLINDER BLOCK PSI 2.4L
• 22.10. CYLINDER HEAD PSI 2.4L
• 22.11. CAMSHAFT AND VALVES PSI 2.4L
• 22.12. DCR COOLANT CIRCUIT PSI 2.4L
• 22.13. DIPSTICK PSI 2.4L
• 22.14. ECM MOUNT PSI 2.4L
• 22.15. EXHAUST ADAPTER PSI 2.4L
• 22.16. EXHAUST MANIFOLD PSI 2.4L
• 22.17. FRONT COVER AND OIL PAN PSI 2.4L
• 22.18. IGNITION COIL PSI 2.4L
• 22.19. INLET HOUSING PSI 2.4L
• 22.20. INTAKE MANIFOLD PSI 2.4L
• 22.21. OIL PUMP AND ATTACHING PARTS PSI 2.4L
• 22.22. REMOTE OIL FILTER AND ADAPTER PSI 2.4L
• 22.23. REMOTE OIL FILTER ADAPTER TO PRESSURE SENSOR
• 22.24. PISTON AND CRANKSHAFT PSI 2.4L
• 22.25. ROCKER COVER PSI 2.4L
• 22.26. STARTER PSI 2.4L
• 22.27. THERMOSTAT AND HOUSING PSI 2.4L
• 22.28. TRANSMISSION INTERFACE PSI 2.4L
• 22.29. WATER OUTLET PSI 2.4L
• 22.30. WATER PUMP PSI 2.4L
• 22.31. THROTTLE BODY PSI 2.4L
• 23. ENGINE ASSEMBLY-KUBOTA LPG
• 23.1. EXHAUST WITH CATALYTIC CONVERTER – KUBOTA 2.5L LPG
• 23.2. EXHAUST MANIFOLD ASSEMBLY KUBOTA 2.5L
• 23.3. COOLING SYSTEM WITH EXTERNAL OIL COOLER – KUBOTA 2.5L LPG
• 23.4. COOLING SYSTEM WITHOUT EXTERNAL OIL COOLER – KUBOTA 2.5L LPG
• 23.5. RADIATOR ASSEMBLY KUBOTA 2.5 LPG
• 23.6. RADIATOR ASSEMBLY KUBOTA 2.5 LPG – WITH EXTERNAL OIL COOLER
• 23.7. ENGINE MOUNT KUBOTA 2.5L LPG
• 23.8. COVER ASSEMBLY KUBOTA 2.5L
• 23.9. TORQUE CONVERTER KUBOTA 2.5L LPG
• 23.10. CYLINDER BLOCK ASSEMBLY KUBOTA 2.5L
• 23.11. CYLINDER HEAD ASSEMBLY KUBOTA 2.5L
• 23.12. CYLINDER HEAD COVER ASSEMBLY KUBOTA 2.5L
• 23.13. CAMSHAFT ASSEMBLY KUBOTA 2.5L
• 23.14. CRANKSHAFT AND PISTON ASSEMBLY KUBOTA 2.5L
• 23.15. CRANKSHAFT BEARING ASSEMBLY KUBOTA 2.5L
• 23.16. FAN PULLEY ASSEMBLY KUBOTA 2.5L
• 23.17. FLANGE BREATHER ASSEMBLY KUBOTA 2.5L
• 23.18. FLYWHEEL HOUSING KUBOTA 2.5L LPG
• 23.19. FLYWHEEL AND STARTER KUBOTA 2.5L LPG
• 23.20. IGNITION COIL ASSEMBLY KUBOTA 2.5L
• 23.21. OIL PAN ASSEMBLY KUBOTA 2.5L
• 23.22. OIL PUMP ASSEMBLY KUBOTA 2.5L
• 23.23. OIL FILTER ASSEMBLY KUBOTA 2.5L
• 23.24. DIPSTICK TUBE ASSEMBLY KUBOTA 2.5L
• 23.25. VALVE AND ROCKER ARM ASSEMBLY KUBOTA 2.5L
• 23.26. INTAKE MANIFOLD ASSEMBLY AND FUEL SYSTEM – KUBOTA 2.5L
• 23.27. OIL COOLER ASSEMBLY KUBOTA 2.5L – 250 MM FAN HEIGHT
• 23.28. ALTERNATOR AND PULLEY ASSEMBLY KUBOTA 2.5L
• 23.29. WATER FLANGE AND THERMOSTAT ASSEMBLY KUBOTA 2.5L
• 23.30. WATER PUMP ASSEMBLY KUBOTA 2.5L
• 23.31. ECU ASSEMBLY KUBOTA 2.5L
• 23.32. WIRE HARNESS ASSEMBLY KUBOTA 2.5L
• 23.33. GEAR CASE ASSEMBLY KUBOTA 2.5L – 250 MM FAN HEIGHT
• 24. FUEL SYSTEM
• 24.1. AIR INTAKE SYSTEM PSI
• 24.2. AIR INTAKE SYSTEM PSI – PRE-CLEANER AND DUCT
• 24.3. AIR INTAKE SYSTEM PSI – AIR FILTER ASSEMBLY
• 24.4. AIR INTAKE SYSTEM KUBOTA 2.5L LPG
• 24.5. FUEL SYSTEM PSI-LPG – WITH LOW FUEL SENSOR
• 24.6. FUEL SYSTEM PSI-LPG – WITHOUT LOW FUEL SENSOR
• 24.7. FUEL SYSTEM PSI WITHOUT PREMIUM LOW FUEL SENSOR – MFG OPTION
• 24.8. FUEL SYSTEM PSI-DUAL FUEL
• 24.9. FUEL FILLER NECK WITH CAP
• 24.10. FUEL PUMP AND SENDER PSI-DUAL FUEL
• 24.11. FUEL RAIL PSI 2.4L DUAL FUEL
• 24.12. FUEL REGULATING SYSTEM PSI 2.4L
• 24.13. LOCK-OFF VALVE PSI 2.4L
• 24.14. MIXER/EPR AND PCV AIR HOSES PSI LPG AND DUAL FUEL
• 24.15. FUEL SYSTEM KUBOTA – WITH PREMIUM LOW FUEL SENSOR (SHEET 1 OF 2) ( 5/2018)
• 24.16. FUEL SYSTEM KUBOTA – WITH PREMIUM LOW FUEL SENSOR (SHEET 1 OF 2) (5/2018 )
• 24.17. FUEL SYSTEM KUBOTA – WITH PREMIUM LOW FUEL SENSOR (SHEET 2 OF 2)
• 24.18. FUEL SYSTEM KUBOTA – WITH STANDARD LOW FUEL SENSOR (SHEET 1 OF 2)
• 24.19. FUEL SYSTEM KUBOTA – WITH STANDARD LOW FUEL SENSOR (SHEET 2 OF 2)
• 24.20. FUEL REGULATING SYSTEM KUBOTA 2.5L LPG
• 24.21. LPG TANK BRACKET SWING OUT
• 24.22. LPG TANK BRACKET SWING OUT, DROP DOWN
• 24.23. LPG BRACKET ASSEMBLY SWING OUT DROP DOWN WITH TWIN STEEL STRAPS – MFG OPTION
• 24.24. THROTTLE PEDAL ASSEMBLY AND ATTACHING PARTS MONOTROL PEDAL
• 24.25. THROTTLE PEDAL ASSEMBLY AND ATTACHING PARTS STANDARD PEDAL
• 25. ELECTRICAL SYSTEM
• 25.1. ELECTRICAL SYSTEM CHASSIS
• 25.2. ENGINE ELECTRICAL SYSTEM PSI LPG AND DUAL FUEL
• 25.3. ENGINE ELECTRICAL SYSTEM 2.5L KUBOTA LPG – SINGLE SPEED TRANSMISSION
• 25.4. COWL ELECTRICAL MANUAL HYDRAULIC – WITH OPERATOR PRESENCE SYSTEM
• 25.5. COWL ELECTRICAL ELECTRO-HYDRAULIC
• 25.6. BATTERY DISCONNECT LPS
• 25.7. BATTERY DISCONNECT SWITCH HARNESS ASSY SAFETY OPTION – PSI AND KUBOTA
• 25.8. IMPACT SENSOR
• 25.9. INSTRUMENT CLUSTER
• 25.10. LIGHTS WORK, REAR, AND BRAKE/TAIL
• 25.11. POWER DISTRIBUTION MODULE
• 25.12. MAST ELECTRICAL
• 25.13. SEAT BELT SWITCH ADAPTER
• 25.14. TRANSMISSION ELECTRICAL SYSTEM
• 25.15. MINI-LEVER CONTROLS WITH ARMREST – THREE FUNCTION ( 2/2019)
• 25.16. MINI-LEVER CONTROLS THREE FUNCTION – WITHOUT RTST (2/2019 )
• 25.17. MINI-LEVER CONTROLS THREE FUNCTION – WITH RTST (2/2019 )
• 25.18. MINI-LEVER CONTROLS WITH ARMREST – FOUR FUNCTION ( 2/2019)
• 25.19. MINI-LEVER CONTROLS FOUR FUNCTION – WITHOUT RTST (2/2019 )
• 25.20. MINI-LEVER CONTROLS FOUR FUNCTION – WITH RTST (2/2019 )
• 25.21. WIRE HARNESS ADAPTER-LOW FUEL PRESSURE – KUBOTA 2.5L
• 25.22. WIRE HARNESS ALTERNATOR TO BATTERY DISCONNECT SWITCH – KUBOTA 2.5L
• 25.23. WIRE HARNESS ALTERNATOR TO BATTERY DISCONNECT SWITCH – PSI SAFETY OPTION
• 25.24. WIRE HARNESS COWL WITH MONOTROL PEDAL – WITH RETURN TO SET TILT
• 25.25. WIRE HARNESS COWL WITH FORWARD/REVERSE LEVER – WITHOUT RETURN TO SET TILT
• 25.26. WIRE HARNESS COWL WITH FORWARD/REVERSE LEVER – WITH HYDRAULIC PUMP SOLENOID
• 25.27. WIRE HARNESS COWL WITH MONOTROL PEDAL – WITH HYDRAULIC PUMP SOLENOID
• 25.28. WIRE HARNESS ELECTRONIC CONTROL VALVE – THREE FUNCTION
• 25.29. WIRE HARNESS ELECTRONIC CONTROL VALVE – FOUR FUNCTION
• 25.30. WIRE HARNESS ENGINE – PSI 2.4L LPG
• 25.31. WIRE HARNESS ENGINE – PSI 2.4L DUAL FUEL
• 25.32. WIRE HARNESS ENGINE – KUBOTA 2.5L LPG
• 25.33. WIRE HARNESS LIGHTS
• 25.34. WIRE HARNESS RH CHASSIS – PSI-LPG
• 25.35. WIRE HARNESS RH CHASSIS WITH SEAT BELT SEQUENCE MODULE – KUBOTA 2.5L LPG
• 25.36. WIRE HARNESS TRANSMISSION – SINGLE SPEED
• 26. TRANSMISSION
• 26.1. TRANSMISSION COOLING WITH AIR OIL COOLER – KUBOTA 2.5L LPG
• 26.2. TRANSMISSION COOLING KUBOTA 2.5L LPG – SQUARE WAVE WITHOUT EXTERNAL OIL COOLER WITH SINGLE SPEED TRANSMISSION
• 26.3. TRANSMISSION COOLING 2.4L PSI ENGINE
• 26.4. TRANSMISSION MOUNT SINGLE SPEED – ALUMINUM CHAIN DRIVE
• 26.5. TRANSMISSION HOUSING AND ASSEMBLY SINGLE SPEED – ALUMINUM CHAIN DRIVE
• 26.6. TORQUE CONVERTER KUBOTA ENGINES
• 26.7. TORQUE CONVERTER PSI ENGINES
• 26.8. TORQUE CONVERTER HOUSING AND ATTACHING PARTS SINGLE SPEED – ALUMINUM CHAIN DRIVE
• 26.9. STATOR SUPPORT HOUSING
• 26.10. INPUT/FORWARD CLUTCH SINGLE SPEED TRANSMISSION
• 26.11. COUNTER/REVERSE CLUTCH SINGLE SPEED TRANSMISSION
• 26.12. CHARGE PUMP ASSEMBLY
• 27. Drive Axle
• 27.1. DRIVE AXLE AND ATTACHING PARTS
• 27.2. DRIVE AXLE SHEET 1 OF 3
• 27.3. DRIVE AXLE SHEET 2 OF 3
• 27.4. DRIVE AXLE SHEET 3 OF 3
• 27.5. DIFFERENTIAL ASSEMBLY
• 27.6. DRIVE TIRES AND WHEELS SMOOTH TREAD – NARROW
• 27.7. DRIVE TIRES AND WHEELS SMOOTH TREAD – WIDE
• 27.8. DRIVE TIRES AND WHEELS LUG TREAD – NARROW
• 27.9. DRIVE TIRES AND WHEELS LUG TREAD – WIDE
• 28. STEERING SYSTEM
• 28.1. STEERING SYSTEM
• 28.2. STEERING COLUMN ASSEMBLY NON-ISOLATED
• 28.3. STEERING CONTROL UNIT
• 28.4. STEERING AXLE
• 28.5. STEERING CYLINDER
• 28.6. STEER TIRES AND WHEELS PLAIN TREAD – MONARCH
• 28.7. STEER TIRES AND WHEELS LUG TREAD – MONARCH
• 28.8. STEER TIRES AND WHEELS PLAIN TREAD – TRELLEBORG
• 28.9. STEER TIRES AND WHEELS LUG TREAD – TRELLEBORG
• 29. BRAKE SYSTEM
• 29.1. BRAKE LINKAGE SINGLE PEDAL
• 29.2. BRAKE LINKAGE DUAL PEDAL
• 29.3. MASTER CYLINDER
• 29.4. PARK BRAKE
• 29.5. BRAKE ASSEMBLY
• 30. HYDRAULIC SYSTEM
• 30.1. HYDRAULIC SUPPLY AND RETURN
• 30.2. GEAR PUMP ASSEMBLY LOW PRESSURE
• 30.3. GEAR PUMP ASSEMBLY HIGH PRESSURE
• 30.4. HYDRAULIC FILTER
• 30.5. TILT/HOIST AND AUXILIARY HOSES
• 30.6. AUXILLIARY HOSES THREE STAGE FULL FREE LIFT – TWO STAGE LIMITED FREE-LIFT
• 30.7. HAND LEVERS THREE FUNCTION – WITHOUT DETENTED LEVERS ( 3/2019)
• 30.8. HAND LEVERS THREE FUNCTION – WITHOUT DETENTED LEVERS (3/2019 )
• 30.9. HAND LEVERS THREE FUNCTION – WITH DETENTED LEVERS ( 3/2019)
• 30.10. HAND LEVERS THREE FUNCTION – WITH DETENTED LEVERS (3/2019 )
• 30.11. HAND LEVERS FOUR FUNCTION – WITHOUT DETENTED LEVERS ( 3/2019)
• 30.12. HAND LEVERS FOUR FUNCTION – WITHOUT DETENTED LEVERS (3/2019 )
• 30.13. HAND LEVERS FOUR FUNCTION – WITH DETENTED LEVERS ( 3/2019)
• 30.14. HAND LEVERS FOUR FUNCTION – WITH DETENTED LEVERS (3/2019 )
• 30.15. CONTROL VALVE ASSEMBLY MANUAL CONTROL – THREE AND FOUR FUNCTION
• 30.16. CONTROL VALVE LOCKOUT GROUP MANUAL CONTROL VALVE
• 30.17. MANUAL VALVE ANTI STALL GROUP
• 30.18. VALVE ASSEMBLY, LIFT AND TILT MANUAL CONTROL VALVE – THREE AND FOUR FUNCTION
• 30.19. AUXILIARY SECTIONS, ONE AND TWO MANUAL CONTROL VALVE – THREE AND FOUR FUNCTION
• 30.20. OUTLET SECTION MANUAL CONTROL VALVE – THREE AND F0UR FUNCTION
• 30.21. HYDRAULIC CONTROL VALVE ELECTRONIC VALVE ASSEMBLY – THREE AND FOUR FUNCTION
• 30.22. HYDRAULIC CONTROL VALVE ELECTRONIC VALVE INLET SECTION – THREE AND FOUR FUNCTION
• 30.23. HYDRAULIC CONTROL VALVE ELECTRO HYDRAULIC POPPET VALVE – HOIST AND LOWER
• 30.24. HYDRAULIC CONTROL VALVE ELECTRONIC VALVE TILT SECTION – THREE AND FOUR FUNCTION
• 30.25. HYDRAULIC CONTROL VALVE ELECTRONIC VALVE AUXILIARY ONE SECTION – THREE AND FOUR FUNCTION
• 30.26. HYDRAULIC CONTROL VALVE ELECTRONIC VALVE AUXILIARY TWO SECTION – FOUR FUNCTION
• 30.27. HYDRAULIC CONTROL VALVE E-HYDRAULICS OUTLET SECTION
• 30.28. TILT CYLINDER AND MAST INSTALLATION
• 30.29. TILT CYLINDERS S40-50FT
• 30.30. TILT CYLINDERS S60-70FT
• 31. Mast-Two Stage Limited Free-Lift
• 31.1. OUTER MAST TWO STAGE LIMITED FREE-LIFT
• 31.2. INNER MAST TWO STAGE LIMITED FREE LIFT
• 31.3. MAIN LIFT TWO STAGE LIMITED FREE LIFT
• 31.4. MAIN LIFT CYLINDER TWO STAGE LIMITED FREE LIFT – F507
• 31.5. MAIN LIFT CYLINDER TWO STAGE LIMITED FREE LIFT – F562
• 31.6. HEADER HOSE AND ATTACHING PARTS TWO STAGE LIMITED FREE-LIFT ( 11/2014)
• 31.7. HEADER HOSE AND ATTACHING PARTS TWO STAGE LIMITED FREE-LIFT (11/2014 )
• 31.8. CARRIAGE TWO STAGE LIMITED FREE-LIFT
• 32. Mast-Two Stage Full Free-Lift
• 32.1. OUTER MAST TWO STAGE FULL FREE LIFT ( 8/2017)
• 32.2. OUTER MAST TWO STAGE FULL FREE LIFT (8/2017 )
• 32.3. INNER MAST TWO STAGE FULL FREE- LIFT ( 8/2017)
• 32.4. INNER MAST TWO STAGE FULL FREE- LIFT (8/2017 )
• 32.5. MAIN LIFT TWO STAGE FULL FREE- LIFT
• 32.6. FREE-LIFT TWO STAGE FULL FREE- LIFT ( 8/2017)
• 32.7. FREE-LIFT TWO STAGE FULL FREE- LIFT (8/2017 )
• 32.8. MAIN LIFT CYLINDER – RH TWO STAGE FULL FREE- LIFT
• 32.9. MAIN LIFT CYLINDER – LH TWO STAGE FULL FREE- LIFT
• 32.10. FREE-LIFT CYLINDER TWO STAGE FULL FREE- LIFT – S40FT-55FTS
• 32.11. FREE-LIFT CYLINDER TWO STAGE FULL FREE- LIFT – S60FT-70FT
• 32.12. CARRIAGE TWO STAGE FULL FREE-LIFT
• 32.13. HEADER HOSES TWO STAGE FULL FREE-LIFT – E509-E564 ( 9/2016)
• 32.14. HEADER HOSES TWO STAGE FULL FREE-LIFT – E509-E564 (9/2016 )
• 33. Mast-Three Stage Full Free-Lift
• 33.1. OUTER MAST THREE STAGE FULL FREE LIFT – F508-F563 ( 8/2017)
• 33.2. OUTER MAST THREE STAGE FULL FREE LIFT – F508-F563 (8/2017 )
• 33.3. INTERMEDIATE MAST THREE STAGE FULL FREE-LIFT – F508-F563 ( 8/2017)
• 33.4. INTERMEDIATE MAST THREE STAGE FULL FREE-LIFT – F508-F563 (8/2017 )
• 33.5. INNER MAST THREE STAGE FULL FREE-LIFT – F508-F563 ( 8/2017)
• 33.6. INNER MAST THREE STAGE FULL FREE-LIFT – F508-F563 (8/2017 )
• 33.7. MAIN LIFT CYLINDER AND ATTACHING PARTS THREE STAGE FULL FREE-LIFT – F508-F563
• 33.8. FREE-LIFT CYLINDER AND ATTACHING PARTS THREE STAGE FULL FREE-LIFT – F508-F563 ( 8/2017)
• 33.9. FREE-LIFT CYLINDER AND ATTACHING PARTS THREE STAGE FULL FREE-LIFT – F508-F563 (8/2017 )
• 33.10. MAIN LIFT CYLINDER THREE STAGE FULL FREE-LIFT – F508-F563
• 33.11. FREE-LIFT CYLINDER THREE STAGE FULL FREE-LIFT – F508-F563