Hyster S80FT, S80FT-BCS, S100FT, S100FT-BCS, S120FT, S120FTS, S120FT-PRS (J004) Parts Manual

Description

• Model List:
  • S80FT, S80FT-BCS, S100FT, S100FT-BCS, S120FT, S120FTS, S120FT-PRS (J004)

• 1. FLOOR PLATES AND COVERS
• 2. HOOD ASSEMBLY
• 3. COWL MOUNT
• 4. COUNTERWEIGHT
• 5. OVERHEAD GUARD
• 6. NON SUSPENSION SEAT WITHOUT ELECTRONIC CONTROLS
• 7. SEMI-SUSPENSION SEAT WITH AND WITHOUT ELECTRONIC CONTROLS
• 8. FULL SUSPENSION SEAT MANUAL AND ELECTRO-HYDRAULIC SWIVEL AND NON SWIVEL – SHEET 1 OF 4
• 9. FULL SUSPENSION SEAT RECLINER AND DAMPER KITS – SHEET 2 OF 4
• 10. FULL SUSPENSION SEAT SERVICE KITS FOR NON SWIVEL AND SWIVEL – SHEET 3 OF 4
• 11. FULL SUSPENSION SEAT ATTACHING PARTS NOT INCLUDED WITH SEAT – SHEET 4 OF 4
• 12. SEAT SCISSORS HEAVY DUTY – SWIVEL AND NON-SWIVEL SEATS
• 13. ARMREST ASSEMBLY MINI-LEVER MODULES – SEMI-SUSPENSION SEAT WITH HIP RESTRAINTS
• 14. ARMREST ASSEMBLY MINI-LEVER MODULES
• 15. FORK STANDARD TAPER HOOK TYPE – CLASS III
• 16. FORK STANDARD TAPER HOOK TYPE – CLASS IV
• 17. FORKS WITH LATCH STANDARD TAPER – OPTIONAL
• 18. FORK POLISHED WITH FULL BOTTOM TAPER HOOK TYPE
• 19. FORKS WITH LATCH POLISHED WITH FULL BOTTOM TAPER – OPTIONAL
• 20. LOAD BACKREST EXTENSION
• 21. LABELS MINI-LEVER MODULES – DUAL FUNCTION
• 22. MINI LEVER MODULE LABELS HYDRAULIC CONTROL FUNCTIONS
• 23. LABELS HYDRAULIC CONTROL MANUAL CONTROL LEVERS
• 24. LABEL AND PLATE LOCATION PAGE 1 OF 2
• 25. LABEL AND PLATE LOCATION PAGE 2 OF 2
• 26. ENGINE ASSEMBLY-KUBOTA LPG
• 26.1. ENGINE COOLING W/ AIR OIL COOLER
• 26.2. ENGINE COOLING W/ AIR OIL COOLER AND HYDRAULIC FAN
• 26.3. ENGINE COOLING W/O AIR OIL COOLER
• 26.4. RADIATOR ASSEMBLY WITH OIL COOLER
• 26.5. RADIATOR BAFFLE
• 26.6. EXHAUST SYSTEM KUBOTA 3.8L LPG
• 26.7. EXHAUST SYSTEM KUBOTA 3.8L LPG – BOX CAR SPECIAL
• 26.8. EXHAUST SYSTEM EXHAUST WRAPS
• 26.9. ENGINE MOUNT
• 26.10. FLYWHEEL AND HOUSING KUBOTA 3.8L LPG
• 26.11. ENGINE ASSEMBLY SHORT BLOCK – KUBOTA 3.8L SI LPG
• 26.12. ENGINE ASSEMBLY OIL PAN – KUBOTA 3.8L SI LPG
• 26.13. ENGINE ASSEMBLY GEAR CASE – KUBOTA 3.8L SI LPG
• 26.14. ENGINE ASSEMBLY CYLINDER HEAD COVER – KUBOTA 3.8L SI LPG
• 26.15. ENGINE ASSEMBLY CYLINDER HEAD – KUBOTA 3.8L SI LPG
• 26.16. ENGINE ASSEMBLY ROCKER ARM – KUBOTA 3.8L SI LPG
• 26.17. ENGINE ASSEMBLY INTAKE MANIFOLD AND THROTTLE BODY – KUBOTA 3.8L SI LPG
• 26.18. ENGINE ASSEMBLY FAN DRIVE AND MOUNTING – KUBOTA 3.8L SI LPG
• 26.19. ENGINE ASSEMBLY FAN PULLEY – KUBOTA 3.8L SI LPG WITH HYDRAULIC FAN
• 26.20. ENGINE ASSEMBLY THERMOSTAT AND HOUSING – KUBOTA 3.8L SI LPG
• 26.21. ENGINE ASSEMBLY WATER PUMP – KUBOTA 3.8L SI LPG
• 26.22. ENGINE ASSEMBLY EXHAUST MANIFOLD – KUBOTA 3.8L SI LPG
• 26.23. ENGINE ASSEMBLY DIPSTICK AND GUIDE – KUBOTA 3.8L SI LPG
• 26.24. ENGINE ASSEMBLY OIL COOLER – KUBOTA 3.8L SI LPG
• 26.25. ENGINE ASSEMBLY MAIN BEARING CASE – KUBOTA 3.8L SI LPG
• 26.26. ENGINE ASSEMBLY CAMSHAFT AND IDLE GEAR SHAFT – KUBOTA 3.8L SI LPG
• 26.27. ENGINE ASSEMBLY PISTON AND CRANKSHAFT – KUBOTA 3.8L SI LPG
• 26.28. ENGINE ASSEMBLY INJECTION PUMP COVER – KUBOTA 3.8L SI LPG
• 26.29. ENGINE ASSEMBLY IGNITION COIL – KUBOTA 3.8L SI LPG
• 26.30. ENGINE ASSEMBLY SUPPLY PUMP COVER – KUBOTA 3.8L SI LPG
• 26.31. ENGINE ASSEMBLY ALTERNATOR AND PULLEY – KUBOTA 3.8L SI LPG
• 26.32. ENGINE ASSEMBLY SEALED ALTERNATOR – KUBOTA 3.8L SI LPG
• 26.33. ENGINE ASSEMBLY ALTERNATOR AND PULLEY – KUBOTA 3.8L LPG WITH HYDRAULIC FAN
• 26.34. ENGINE ASSEMBLY SEALED ALTERNATOR – KUBOTA 3.8L SI LPG WITH HYDRAULIC FAN
• 26.35. ENGINE ASSEMBLY ELECTRONIC CONTROL MODULE – KUBOTA 3.8L SI LPG
• 26.36. ENGINE ASSEMBLY STARTER – KUBOTA 3.8L SI LPG
• 27. FUEL SYSTEM
• 27.1. AIR INTAKE AND FILTER KUBOTA 3.8L LPG
• 27.2. AIR FILTER ASSEMBLY KUBOTA LPG – 3.8L
• 27.3. AIR INTAKE PRE-CLEANER AND DUCT
• 27.4. FUEL SYSTEM LPG – WITH LOW FUEL SENSOR ( 9/2016)
• 27.5. FUEL SYSTEM LPG – WITH LOW FUEL SENSOR (9/2016 )
• 27.6. FUEL SYSTEM LPG – WITHOUT LOW FUEL SENSOR ( 9/2016)
• 27.7. FUEL SYSTEM LPG – WITHOUT LOW FUEL SENSOR (9/2016 )
• 27.8. LPG TANK BRACKET SWING OUT
• 27.9. LPG TANK BRACKET SWING OUT, DROP DOWN
• 27.10. THROTTLE PEDAL ASSEMBLY AND ATTACHING PARTS STANDARD PEDAL
• 27.11. THROTTLE PEDAL ASSEMBLY AND ATTACHING PARTS MONOTROL
• 28. ELECTRICAL SYSTEM
• 28.1. COWL ELECTRICAL MANUAL HYDRAULIC
• 28.2. COWL ELECTRICAL ELECTRO-HYDRAULIC
• 28.3. ELECTRICAL SYSTEM RIGHT HAND CHASSIS
• 28.4. FUSE BOX POWER DISTRIBUTION MODULE
• 28.5. BATTERY CABLES KUBOTA LPS – SAFETY OPTION
• 28.6. BATTERY CABLES KUBOTA 3.8L LPG
• 28.7. BATTERY DISCONNECT
• 28.8. ALTERNATOR FUSE GROUP KUBOTA 3.8L
• 28.9. ALTERNATOR HARNESS GROUP ARRANGEMENT SEALED KUBOTA 3.8L LPG
• 28.10. MINI-LEVER CONTROLS WITH ARMREST – THREE FUNCTION ( 2/2019)
• 28.11. MINI-LEVER CONTROLS THREE FUNCTION – WITHOUT RTST (2/2019 )
• 28.12. MINI-LEVER CONTROLS THREE FUNCTION – WITH RTST (2/2019 )
• 28.13. MINI-LEVER CONTROLS WITH ARMREST – FOUR FUNCTION ( 2/2019)
• 28.14. MINI-LEVER CONTROLS FOUR FUNCTION – WITHOUT RTST (2/2019 )
• 28.15. MINI-LEVER CONTROLS FOUR FUNCTION – WITH RTST (2/2019 )
• 28.16. MINI-LEVER CONTROLS WITH ARMREST – FIVE FUNCTION ( 2/2019)
• 28.17. MINI-LEVER CONTROLS WITH ARMREST – FIVE FUNCTION (2/2019 )
• 28.18. ELECTRICAL SYSTEM LOAD WEIGH
• 28.19. ELECTRICAL SYSTEM MAST
• 28.20. ELECTRICAL GROUP HYDRAULIC FAN DRIVE ( 7/2023)
• 28.21. ELECTRICAL GROUP HYDRAULIC FAN DRIVE (7/2023 )
• 28.22. INSTRUMENT CLUSTER
• 28.23. REMOTE KEY SWITCH
• 28.24. IMPACT SENSOR
• 28.25. WORK, REAR DRIVE, AND BRAKE/TAIL LIGHTS
• 28.26. TRANSMISSION HARNESS GROUP WITH AND WITHOUT BRAKE TEMP
• 28.27. DISCONNECT AND FUSED HARNESSES
• 28.28. WIRE HARNESS ALTERNATOR TO STARTER – KUBOTA 3.8L
• 28.29. WIRE HARNESS SEALED ALTERNATOR
• 28.30. WIRE HARNESS HYDRAULIC FAN CONTROL
• 28.31. WIRE HARNESS ENGINE – KUBOTA 3.8L SI LPG
• 28.32. WIRE HARNESS-COWL ELECTRO-HYDRAULICS WITH MONOTROL PEDAL – WITH HYDRAULIC PUMP SOLENOID
• 28.33. WIRE HARNESS-COWL ELECTRO-HYDRAULICS WITH FORWARD/REVERSE – WITH HYDRAULIC PUMP SOLENOID
• 28.34. WIRE HARNESS-COWL MANUAL HYDRAULICS WITH MONOTROL PEDAL – WITH HYDRAULIC PUMP SOLENOID
• 28.35. WIRE HARNESS-COWL MANUAL HYDRAULICS WITH FORWARD/REVERSE – WITH HYDRAULIC PUMP SOLENOID
• 28.36. WIRE HARNESS RH CHASSIS
• 28.37. WIRE HARNESS RH CHASSIS – WITH SEAT BELT SEQUENCE MODULE
• 28.38. WIRE HARNESS WITH BRAKE TEMP TRANSMISSION – SINGLE SPEED
• 28.39. WIRE HARNESS WITH BRAKE TEMP TRANSMISSION – SINGLE SPEED (ALTERNATE)
• 28.40. WIRE HARNESS WITH BRAKE TEMP TRANSMISSION – TWO SPEED
• 28.41. WIRE HARNESS WITH BRAKE TEMP TRANSMISSION – TWO SPEED (ALTERNATE)
• 28.42. WIRE HARNESS TRANSMISSION – SINGLE SPEED
• 28.43. WIRE HARNESS TRANSMISSION SINGLE SPEED – ALTERNATE
• 28.44. WIRE HARNESS TRANSMISSION – DUAL SPEED
• 28.45. WIRE HARNESS LIGHTS
• 28.46. WIRE HARNESS THREE FUNCTION ELECTRONIC CONTROL VALVE
• 28.47. WIRE HARNESS FOUR FUNCTION ELECTRONIC CONTROL VALVE
• 28.48. WIRE HARNESS FIVE FUNCTION – ELECTRONIC CONTROL VALVE
• 28.49. WIRE HARNESS HYDRAULIC FAN CONTROL
• 29. TRANSMISSION
• 29.1. TRANSMISSION COOLING WITH AIR OIL COOLER
• 29.2. TRANSMISSION COOLING WITH DUAL HYDRAULIC TANKS
• 29.3. TORQUE CONVERTER KUBOTA 3.8L LPG
• 29.4. TRANSMISSION MOUNTING KUBOTA 3.8L LPG
• 29.5. TRANSMISSION SINGLE SPEED – SHEET 1 OF 3
• 29.6. TRANSMISSION SINGLE SPEED – SHEET 2 OF 3
• 29.7. TRANSMISSION SINGLE SPEED – SHEET 3 OF 3
• 29.8. FORWARD CLUTCH SINGLE SPEED TRANSMISSION
• 29.9. REVERSE CLUTCH SINGLE SPEED TRANSMISSION
• 29.10. TRANSMISSION CONTROL VALVE ASSEMBLY
• 29.11. CHARGE PUMP ASSEMBLY
• 29.12. TRANSMISSION DUAL SPEED – SHEET 1 OF 3
• 29.13. TRANSMISSION DUAL SPEED – SHEET 2 OF 3
• 29.14. TRANSMISSION DUAL SPEED – SHEET 3 OF 3
• 29.15. FORWARD CLUTCH, LOW DUAL SPEED TRANSMISSION
• 29.16. FORWARD CLUTCH, HIGH DUAL SPEED TRANSMISSION
• 29.17. REVERSE CLUTCH DUAL SPEED TRANSMISSION
• 30. Drive Axle
• 30.1. DRIVE AXLE ASSEMBLY WET BRAKE (NMHG) – PAGE 1 OF 3
• 30.2. DRIVE AXLE ASSEMBLY WET BRAKE (NMHG) – PAGE 2 OF 3 ( 2/2016)
• 30.3. DRIVE AXLE ASSEMBLY WET BRAKE (NMHG) – PAGE 2 OF 3 (2/2016 )
• 30.4. DRIVE AXLE ASSEMBLY WET BRAKE (NMHG) – PAGE 3 OF 3
• 30.5. DIFFERENTIAL ASSEMBLY WET BRAKE
• 30.6. WET BRAKE ASSEMBLY (NMHG)
• 30.7. DRIVE AXLE MOUNTING AND HYDRAULIC PLUMBING DANA PREMIUM WET BRAKE (10/2016 )
• 30.8. DRIVE AXLE ASSEMBLY DIFFERENTIAL – DANA PREMIUM WET BRAKE (10/2016 )
• 30.9. DRIVE AXLE ASSEMBLY HUB – DANA PREMIUM WET BRAKE (10/2016 )
• 30.10. DRIVE AXLE ASSEMBLY BRAKE – DANA PREMIUM WET BRAKE (10/2016 )
• 30.11. DRIVE TIRE AND WHEEL
• 31. STEERING SYSTEM
• 31.1. STEERING HYDRAULICS WITH DUAL HYDRAULIC TANKS
• 31.2. STEER AXLE
• 31.3. STEER CYLINDER
• 31.4. STEERING COLUMN AND ATTACHING PARTS
• 31.5. STEERING COLUMN ASSEMBLY
• 31.6. STEERING CONTROL UNIT
• 31.7. STEER TIRES AND WHEELS
• 32. BRAKE SYSTEM
• 32.1. BRAKE PEDAL (DUAL PEDAL) – DANA PREMIUM WET BRAKE
• 32.2. BRAKE, PARKING BRAKE ASSEMBLY DANA PREMIUM WET BRAKE
• 32.3. BRAKE MASTER CYLINDER ASSEMBLY DANA PREMIUM WET BRAKE
• 32.4. BRAKE PEDAL SINGLE PEDAL – DANA PREMIUM WET BRAKE
• 32.5. BRAKE COOLING SYSTEM
• 32.6. BRAKE LINKAGE SINGLE PEDAL WET BRAKE
• 32.7. BRAKE LINKAGE DUAL PEDAL WET BRAKE
• 32.8. WET BRAKE BOOSTER HYDRAULICS
• 32.9. BRAKE MASTER CYLINDER ASSEMBLY
• 32.10. PARK BRAKE ASSEMBLY MANUAL WITH ONE CABLE
• 33. HYDRAULIC SYSTEM
• 33.1. HYDRAULIC FAN DRIVE PLUMBING AND MANIFOLD ( 11/2015)
• 33.2. HYDRAULIC FAN DRIVE PLUMBING AND MANIFOLD (11/2015 7/2023)
• 33.3. HYDRAULIC FAN DRIVE PLUMBING AND MANIFOLD (7/2023 )
• 33.4. HYDRAULIC FAN DRIVE MANIFOLD
• 33.5. HYDRAULIC SUPPLY AND RETURN SINGLE HYDRAULIC TANK
• 33.6. HYDRAULIC SUPPLY AND GEAR PUMP SINGLE HYDRAULIC TANK
• 33.7. DUAL HYDRAULIC TANKS SUPPLY AND RETURN WITH STANDARD DISPLACEMENT GEAR PUMP ( 10/2015)
• 33.8. DUAL HYDRAULIC SUPPLY AND RETURN WITH STANDARD DISPLACEMENT GEAR PUMP (10/2015 )
• 33.9. DUAL HYDRAULIC SUPPLY AND RETURN W/ VARIABLE DISPLACEMENT PUMP (1/2016 )
• 33.10. HYDRAULIC BREATHER
• 33.11. HYDRAULIC FILTER
• 33.12. GEAR PUMP ASSEMBLY STANDARD OR LOW DISPLACEMENT
• 33.13. VARIABLE DISPLACEMENT PUMP AND ADAPTOR
• 33.14. VARIABLE DISPLACEMENT PUMP ASSEMBLY
• 33.15. CONTROL VALVE ASSEMBLY ELECTRONIC CONTROL – THREE, FOUR AND FIVE FUNCTION
• 33.16. ELECTRONIC CONTROL VALVE INLET SECTION
• 33.17. ELECTRONIC CONTROL VALVE LIFT SECTION
• 33.18. ELECTRONIC CONTROL VALVE TILT SECTION
• 33.19. VALVE ASSEMBLY AUXILIARY ONE SECTION – ELECTRONIC CONTROL VALVE-THREE AND FOUR FUNCTION
• 33.20. VALVE ASSEMBLY AUXILIARY TWO SECTION – ELECTRONIC CONTROL VALVE-FOUR FUNCTION
• 33.21. ELECTRONIC CONTROL VALVE OUTLET SECTION
• 33.22. HAND LEVERS THREE FUNCTION – WITHOUT DETENTED LEVERS ( 3/2019)
• 33.23. HAND LEVERS THREE FUNCTION – WITHOUT DETENTED LEVERS (3/2019 )
• 33.24. HAND LEVERS THREE FUNCTION – WITH DETENTED LEVERS ( 3/2019)
• 33.25. HAND LEVERS THREE FUNCTION – WITH DETENTED LEVERS (3/2019 )
• 33.26. HAND LEVERS FOUR FUNCTION – WITHOUT DETENTED LEVERS ( 3/2019)
• 33.27. HAND LEVERS FOUR FUNCTION – WITHOUT DETENTED LEVERS (3/2019 )
• 33.28. HAND LEVERS FOUR FUNCTION – WITH DETENTED LEVERS ( 3/2019)
• 33.29. HAND LEVERS FOUR FUNCTION – WITH DETENTED LEVERS (3/2019 )
• 33.30. CONTROL VALVE LOCKOUT GROUP MANUAL CONTROL VALVE
• 33.31. ANTI-STALL WITH MANUAL HYDRAULIC VALVE ( 8/2021)
• 33.32. ANTI-STALL WITH MANUAL HYDRAULIC VALVE (8/2021 )
• 33.33. HYDRAULIC CONTROL VALVE (MANUAL) THREE AND FOUR FUNCTION
• 33.34. HYDRAULIC CONTROL VALVE (MANUAL) LIFT AND TILT – THREE AND FOUR FUNCTION
• 33.35. HYDRAULIC CONTROL VALVE (MANUAL) AUXILIARY ONE AND TWO SECTION – THREE AND FOUR FUNCTION
• 33.36. HYDRAULIC CONTROL VALVE (MANUAL) OUTLET SECTION – THREE AND FOUR FUNCTION
• 33.37. AUXILIARY HOSES
• 33.38. PRESSURE REGULATOR
• 33.39. TILT HOSES
• 33.40. TILT CYLINDER INSTALLATION
• 33.41. TILT CYLINDER
• 34. Mast-Two Stage Limited Free-Lift
• 34.1. OUTER MAST TWO STAGE LIMITED FREE-LIFT
• 34.2. INNER MAST TWO STAGE LIMITED FREE-LIFT
• 34.3. MAIN LIFT TWO STAGE LIMITED FREE-LIFT
• 34.4. MAIN LIFT CYLINDER TWO STAGE LIMITED FREE-LIFT – S80FT
• 34.5. MAIN LIFT CYLINDER TWO STAGE LIMITED FREE-LIFT – S100-120FT
• 34.6. HEADER HOSE TWO STAGE LIMITED FREE-LIFT
• 34.7. CARRIAGE TWO STAGE LIMITED FREE-LIFT
• 35. Mast-Two Stage Full Free-Lift
• 35.1. OUTER MAST AND MAIN LIFT TWO STAGE FULL FREE-LIFT – S80-120FT
• 35.2. INNER MAST AND FREE-LIFT TWO STAGE FULL FREE-LIFT – S80-120FT
• 35.3. LEFT HAND MAIN LIFT CYLINDER TWO STAGE FULL FREE-LIFT – S80-120FT
• 35.4. RIGHT HAND MAIN LIFT CYLINDER TWO STAGE FULL FREE-LIFT – S80-120FT
• 35.5. FREE-LIFT CYLINDER TWO STAGE FULL FREE-LIFT – S80-120FT
• 35.6. HEADER HOSE TWO STAGE FULL FREE-LIFT – S80-120FT
• 35.7. CARRIAGE TWO STAGE FULL FREE-LIFT – S80-120FT
• 36. Mast-Three Stage Full Free-Lift
• 36.1. OUTER MAST THREE STAGE FULL FREE-LIFT
• 36.2. INNER MAST THREE STAGE FULL FREE-LIFT
• 36.3. INTERMEDIATE MAST THREE STAGE FULL FREE-LIFT
• 36.4. MAIN LIFT THREE STAGE FULL FREE-LIFT
• 36.5. MAIN LIFT CYLINDER THREE STAGE FULL FREE-LIFT
• 36.6. FREE-LIFT THREE STAGE FULL FREE-LIFT
• 36.7. FREE-LIFT CYLINDER THREE STAGE FULL FREE LIFT
• 36.8. CARRIAGE THREE STAGE FULL FREE-LIFT
• 36.9. HEADER HOSE THREE STAGE FULL FREE-LIFT
• 37. OPTIONS
• 37.1. BOLT-ON FENDERS
• 37.2. STROBE LIGHT LED
• 37.3. DUAL MIRRORS
• 37.4. MIRROR REAR MOUNTED
• 37.5. FIRE EXTINGUISHER
• 37.6. BACK-UP ALARM
• 37.7. ACCUMULATOR
• 37.8. AUXILIARY TUBE EXTENSIONS TWO STAGE LIMITED FREE LIFT – WITHOUT QUICK DISCONNECT FITTINGS
• 37.9. AUXILIARY TUBE EXTENSIONS TWO STAGE LIMITED FREE LIFT – MANUAL HYDRAULICS WITH QUICK DISCONNECT FITTINGS