Komatsu 730E Trolley Dump Truck Shop Manual CEBM025000

Description

• Model List:
  • 730E Trolley Dump Truck

• 1. COVER
• 2. FOREWORD
• 3. TABLE OF CONTENTS
• 4. SECTION A GENERAL INFORMATION
• 4.1. MAJOR COMPONENT DESCRIPTION
• 4.1.1. SPECIFICATIONS
• 4.2. GENERAL SAFETY AND OPERATION INDEX
• 4.2.1. GENERAL SAFETY AND OPERATION
• 4.2.2. PRECAUTIONS FOR MAINTENANCE
• 4.2.3. ADDITIONAL JOB SITE RULES
• 4.2.4. WHEN REPAIRS ARE NECESSARY
• 4.2.5. OPERATING INSTRUCTIONS
• 4.3. WARNINGS AND CAUTIONS
• 4.4. TORQUE TABLES AND CONVERSION CHARTS
• 4.5. STORAGE AND IDLE MACHINE PREPARATION INDEX
• 4.5.1. STORAGE AND IDLE MACHINE PREPARATION
• 5. SECTION B STRUCTURES
• 5.1. STRUCTURAL COMPONENTS INDEX
• 5.1.1. STRUCTURAL COMPONENTS
• 5.2. DUMP BODY INDEX
• 5.3. FUEL TANK INDEX
• 5.3.1. FUEL GAUGE SENDER
• 5.3.2. LOW FUEL SENDER
• 5.3.3. TANK BREATHER VALVE
• 5.3.4. FUEL RECEIVER (WIGGINS QUICK FILL)
• 5.3.5. LEFTHAND FUEL RECEIVER OPTIONAL (WIGGINS QUICK FILL)
• 6. SECTION C ENGINE
• 6.1. POWER MODULE INDEX
• 6.1.1. POWER MODULE
• 6.2. COOLING SYSTEM INDEX
• 6.3. POWER TRAIN INDEX
• 6.3.1. POWER TRAIN
• 6.4. AIR CLEANERS INDEX
• 6.4.1. AIR CLEANERS
• 6.5. FAN DRIVE CLUTCH INDEX
• 6.5.1. FAN DRIVE CLUTCH
• 6.5.2. TROUBLESHOOTING CHART
• 6.5.3. FAN CLUTCH DISASSEMBLY INSTRUCTIONS
• 6.5.4. REASSEMBLY OF THE FAN CLUTCH
• 6.5.5. INSPECTION OF PARTS
• 6.5.6. REBUILD TOOLS
• 7. SECTION D ELECTRICAL SYSTEM (24VDC NONPROPULSION)
• 7.1. DC ELECTRIC SUPPLY SYSTEM INDEX
• 7.1.1. DC ELECTRIC SUPPLY SYSTEM
• 7.2. DC ELECTRICAL SYSTEM COMPONENTS INDEX
• 7.2.1. DC ELECTRICAL SYSTEM COMPONENTS
• 7.3. CHARGING SYSTEM INDEX
• 7.3.1. CHARGING SYSTEM
• 7.4. PAYLOAD METER III INDEX
• 7.4.1. OPERATION SECTION
• 7.4.2. TROUBLESHOOTING SECTION
• 7.4.3. PLMIII CHECK OUT PROCEDURE
• 8. SECTION E ELECTRICAL PROPULSION
• 8.1. ELECTRICAL PROPULSION COMPONENTS INDEX
• 8.1.1. ELECTRICAL PROPULSION COMPONENTS
• 8.2. STATEX III ELECTRICAL SYSTEM CHECKOUT PROCEDURE INDEX
• 8.2.1. STATEX III ELECTRICAL SYSTEM CHECKOUT PROCEDURE
• 9. SECTION G DRIVE AXLE, SPINDLE, AND WHEELS
• 9.1. TIRES AND RIMS INDEX
• 9.1.1. TIRES AND RIMS
• 9.2. FRONT WHEEL HUB AND SPINDLE INDEX
• 9.2.1. FRONT WHEEL HUB AND SPINDLE
• 9.3. REAR AXLE HOUSING ATTACHMENTS INDEX
• 9.3.1. REAR AXLE HOUSING
• 9.4. REAR AXLE HOUSING INDEX
• 9.4.1. REAR AXLE HOUSING
• 10. SECTION H SUSPENSIONS
• 10.1. FRONT SUSPENSION INDEX
• 10.1.1. FRONT SUSPENSION
• 10.2. REAR SUSPENSIONS INDEX
• 10.2.1. REAR SUSPENSIONS
• 10.3. OILING AND CHARGING PROCEDURES INDEX
• 10.3.1. OILING AND CHARGING PROCEDURE
• 10.3.2. OIL AND NITROGEN SPECIFICATIONS CHART
• 11. SECTION J BRAKE CIRCUIT
• 11.1. BRAKE CIRCUIT INDEX
• 11.1.1. BRAKE CIRCUIT
• 11.2. BRAKE CIRCUIT COMPONENT SERVICE INDEX
• 11.2.1. BRAKE CIRCUIT COMPONENT SERVICE
• 11.3. BRAKE CIRCUIT CHECKOUT PROCEDURE INDEX
• 11.3.1. BRAKE CIRCUIT CHECKOUT PROCEDURE
• 11.3.2. BRAKE CIRCUIT AND BRAKE VALVE TROUBLESHOOTING
• 11.3.3. CHECKOUT PROCEDURE
• 11.3.4. HYDRAULIC BRAKE SYSTEM DATA SHEET
• 11.4. FRONT DISC BRAKES INDEX
• 11.4.1. FRONT DISC BRAKES
• 11.5. REAR BRAKES INDEX
• 11.5.1. REAR DISC BRAKES
• 11.6. PARKING BRAKE INDEX
• 11.6.1. PARKING BRAKE
• 12. SECTION L HYDRAULIC SYSTEM
• 12.1. HYDRAULIC SYSTEM OVERVIEW INDEX
• 12.1.1. HYDRAULIC SYSTEM OVERVIEW
• 12.2. HYDRAULIC SYSTEM COMPONENT REPAIR INDEX
• 12.2.1. HYDRAULIC SYSTEM COMPONENT REPAIR
• 12.2.2. AXLE BLOWER HYDRAULIC MOTOR
• 12.3. STEERING CIRCUIT INDEX
• 12.3.1. STEERING CIRCUIT
• 12.4. STEERING CONTROL VALVE INDEX
• 12.4.1. STEERING CONTROL VALVE
• 12.5. STEERING CIRCUIT COMPONENT REPAIR INDEX
• 12.5.1. STEERING CIRCUIT COMPONENT REPAIR
• 12.5.2. TROUBLESHOOTING CHART
• 12.6. HOIST CIRCUIT INDEX
• 12.6.1. HOIST CIRCUIT
• 12.7. HOIST CIRCUIT COMPONENT REPAIR INDEX
• 12.7.1. HOIST CIRCUIT COMPONENT REPAIR
• 12.8. HIGH PRESSURE FILTERS INDEX
• 12.8.1. HYDRAULIC SYSTEM FILTERS
• 12.9. HYDRAULIC CHECKOUT PROCEDURE INDEX
• 12.9.1. HYDRAULIC CHECKOUT PROCEDURE
• 13. SECTION M OPTIONS AND SPECIAL TOOLS
• 13.1. ELECTRIC DRIVE COOLING AIR FILTER SYSTEM INDEX
• 13.1.1. ELECTRIC DRIVE COOLING AIR FILTER SYSTEM
• 13.2. SECTION M7 HEATER OPTIONS INDEX
• 13.2.1. ENGINE OIL HEATERS
• 13.2.2. ENGINE COOLANT HEATER
• 13.2.3. HYDRAULIC OIL HEATERS
• 13.3. SECTION M8 SPECIAL TOOLS INDEX
• 13.3.1. SPECIAL TOOLS
• 13.4. SECTION M19 RADIATOR SHUTTERS INDEX
• 13.4.1. RADIATOR SHUTTERS
• 14. SECTION N OPERATORS CAB
• 14.1. TRUCK CAB INDEX
• 14.1.1. GLASS REPLACEMENT
• 14.1.2. Removal and Installation of Operator Seat
• 14.1.3. Removal and Installation of Passenger Seat
• 14.2. CAB COMPONENTS INDEX
• 14.2.1. CAB COMPONENTS
• 14.3. OPERATOR COMFORT INDEX
• 14.3.1. OPERATOR COMFORT
• 14.3.2. TROUBLESHOOTING
• 14.3.3. TROUBLESHOOTING BY MANIFOLD GAUGE SET READINGS
• 14.3.4. PREVENTIVE MAINTENANCE SCHEDULE FOR A/C SYSTEM
• 14.4. OPERATOR CONTROLS AND EQUIPMENT INDEX
• 14.4.1. OPERATOR CAB AND CONTROLS
• 15. SECTION P LUBRICATION AND SERVICE
• 15.1. LUBRICATION AND SERVICE INDEX
• 15.1.1. LUBRICATION AND SERVICE
• 15.2. AUTOMATIC LUBRICATION SYSTEM INDEX
• 15.2.1. AUTOMATIC LUBRICATION SYSTEM
• 15.2.2. INJECTOR OPERATION
• 15.3. MOTORIZED WHEEL MAINTENANCE SCHEDULE INDEX
• 15.3.1. MOTORIZED WHEEL MAINTENANCE SCHEDULE
• 15.3.2. MOTORIZED WHEEL MAINTENANCE SCHEDULE
• 15.3.3. MOTORIZED WHEEL MAINTENANCE SCHEDULE
• 15.3.4. MOTORIZED WHEEL MAINTENANCE SCHEDULE
• 16. SECTION R SYSTEM SCHEMATICS
• 16.1. EF5755 HYDRAULIC BRAKE SYSTEM SCHEMATIC
• 16.2. EM1369 HYDRAULIC SYSTEM SCHEMATIC
• 16.3. XS1000 ELECTRICAL SCHEMATIC
• 16.4. HE484 HVAC ELECTRICAL SCHEMATIC