Komatsu 830E-1AC Dump Truck Operation and Maintenance Manual CEAM020801

Description

• Model List:
  • 830E-1AC Dump Truck

• 1. COVER
• 2. FOREWORD
• 2.1. ALERTS PAGE
• 3. TABLE OF CONTENTS
• 4. ABOUT THIS MANUAL
• 5. STANDARD CHARTS AND TABLES
• 5.1. EFFECT OF SPECIAL LUBRICANTS On Fasteners and Standard Torque Values
• 5.2. STANDARD ASSEMBLY TORQUES For 12Point, Grade 9 Cap screws (SAE)
• 5.3. STANDARD ASSEMBLY TORQUES For Class 10.9 Cap screws Class 10 Nuts
• 6. GENERAL SAFETY
• 6.1. Safety Rules
• 6.2. Truck Safety Features
• 6.3. Clothing And Personal Items
• 6.4. Unauthorized Modification
• 6.5. Leaving The Operators Seat
• 6.6. Mounting And Dismounting
• 6.7. Fire Extinguishers And First Aid Kits
• 6.8. Precautions For High Temperature Fluids
• 6.9. Asbestos Dust Hazard Prevention
• 6.10. Fire Prevention For Fuel And Oil
• 6.11. ROPS Precautions
• 6.12. Preventing Injury From Work Equipment
• 6.13. Precautions For Optional Attachments
• 6.14. Precautions When Starting The Machine
• 6.15. PRECAUTIONS FOR TRUCK OPERATION
• 6.16. OPERATING THE MACHINE
• 6.17. TOWING
• 6.18. WORKING NEAR BATTERIES
• 6.19. PRECAUTIONS FOR MAINTENANCE
• 6.20. ADDITIONAL JOB SITE RULES
• 6.21. WHEN REPAIRS ARE NECESSARY
• 6.22. SPECIAL PRECAUTIONS FOR WORKING ON AN 830EAC TRUCK
• 7. WARNINGS AND CAUTIONS
• 8. TRUCK OPERATION
• 8.1. PREPARING FOR OPERATION
• 8.2. WALK AROUND INSPECTION
• 8.3. ENGINE STARTUP SAFETY PRACTICES
• 8.4. AFTER ENGINE HAS STARTED
• 8.5. EMERGENCY STEERING SYSTEM
• 8.6. MACHINE OPERATION SAFETY PRECAUTIONS
• 8.7. MACHINE OPERATION ON THE HAUL ROAD
• 8.8. STARTING ON A GRADE WITH A LOADED TRUCK
• 8.9. PASSING
• 8.10. LOADING
• 8.11. DUMPING
• 8.12. SUDDEN LOSS OF ENGINE POWER
• 8.13. FUEL DEPLETION
• 8.14. SAFE PARKING PROCEDURES
• 8.15. NORMAL ENGINE SHUTDOWN PROCEDURE
• 8.16. DISABLED TRUCK CONNECTORS
• 8.17. TOWING
• 8.18. RESERVE ENGINE OIL SYSTEM (Optional)
• 9. OPERATOR CAB AND CONTROLS
• 9.1. STEERING WHEEL AND CONTROLS
• 9.2. PEDALS
• 9.3. GRADE/SPEED RETARD CHART
• 9.4. OVERHEAD PANEL AND DISPLAYS
• 9.5. CENTER CONSOLE
• 9.6. OPERATORS SEAT
• 9.7. HEATER / AIR CONDITIONER CONTROLS
• 9.8. INSTRUMENT PANEL
• 9.9. OVERHEAD STATUS / WARNING INDICATORS
• 9.10. VEHICLE HEALTH MONITORING SYSTEM (VHMS)
• 9.11. CIRCUIT BREAKERS
• 10. LUBRICATION AND SERVICE
• 10.1. SERVICE CAPACITIES
• 10.2. HYDRAULIC TANK SERVICE
• 10.3. WHEEL MOTOR SERVICE
• 10.4. COOLANT LEVEL CHECK
• 10.5. RADIATOR FILLING PROCEDURE
• 10.6. RESERVE ENGINE OIL SYSTEM (Optional)
• 10.7. LUBRICATION CHART
• 10.8. HOUR (DAILY) INSPECTION
• 10.9. HOUR LUBRICATION AND MAINTENANCE CHECKS
• 10.10. HOUR LUBRICATION AND MAINTENANCE CHECKS
• 10.11. HOUR LUBRICATION AND MAINTENANCE CHECKS
• 10.12. HOUR LUBRICATION AND MAINTENANCE CHECKS
• 10.13. HOUR LUBRICATION AND MAINTENANCE CHECKS (Continued)
• 10.14. HOURS LUBRICATION AND MAINTENANCE CHECKS
• 10.15. HOUR MAINTENANCE CHECKS
• 10.16. HOUR MAINTENANCE CHECKS
• 10.17. ,000 HOUR MAINTENANCE CHECKS
• 11. AUTOMATIC LUBRICATION SYSTEM
• 11.1. GENERAL DESCRIPTION
• 11.2. SYSTEM COMPONENTS
• 11.3. SYSTEM OPERATION
• 11.4. GENERAL INSTRUCTIONS
• 11.5. LUBRICANT PUMP
• 11.6. INJECTORS (SL1 Series H))
• 11.7. PREVENTIVE MAINTENANCE PROCEDURES
• 11.8. SYSTEM CHECKOUT
• 11.9. SYSTEM TROUBLESHOOTING CHART
• 11.10. INJECTOR OPERATION
• 12. MAJOR COMPONENT DESCRIPTION
• 13. PAYLOAD METER III
• 13.1. INDEX
• 13.2. Introduction
• 13.3. COMPONENT DESCRIPTION
• 13.4. OPERATORS DISPLAY AND SWITCH
• 13.5. PAYLOAD OPERATION CALCULATION
• 13.6. SOURCES FOR PAYLOAD ERROR
• 13.7. HAUL CYCLE DATA
• 13.8. PC SOFTWARE OVERVIEW
• 13.9. DOWNLOADING DATA
• 13.10. PLM III SYSTEM CONFIGURATION
• 13.11. DATA ANALYSIS
• 14. AM/FM RADIO / CD PLAYER
• 14.1. OPERATING INSTRUCTIONS
• 14.2. GENERAL RADIO RECEIVER FUNCTIONS
• 14.3. USING THE CLOCK
• 14.4. USING THE ALARM
• 14.5. USING THE RADIO
• 14.6. SATELLITE RADIO SERVICE (Optional)
• 14.7. USING THE WEATHERBAND
• 14.8. USING THE COMPACT DISC PLAYER
• 14.9. PLAYING AN MP3 DISC
• 14.10. TROUBLESHOOTING