Komatsu 830E-1AC Dump Truck Operation and Maintenance Manual CEAM025001

Description

• Model List:
  • 830E-1AC Dump Truck

• 1. COVER
• 2. FOREWORD
• 3. ALERTS PAGE
• 4. TABLE OF CONTENTS
• 5. TRUCK MODEL ILLUSTRATION
• 6. ABOUT THIS MANUAL
• 7. TORQUE TABLES AND CONVERSION CHARTS
• 7.1. EFFECT OF SPECIAL LUBRICANTS On Fasteners and Standard Torque Values
• 7.2. STANDARD TIGHTENING TORQUES For Class 10.9 Cap screws Class 10 Nuts
• 7.3. STANDARD TIGHTENING TORQUES For SAE Grade 5 and Grade 8 Cap screws
• 7.4. STANDARD TIGHTENING TORQUES For SAE Grade 9 Cap screws
• 8. GENERAL SAFETY
• 8.1. Safety Rules
• 8.2. Truck Safety Features
• 8.3. Clothing And Personal Items
• 8.4. Unauthorized Modification
• 8.5. Leaving The Operators Seat
• 8.6. Mounting And Dismounting
• 8.7. Fire Extinguishers And First Aid Kits
• 8.8. Precautions For High Temperature Fluids
• 8.9. Asbestos Dust Hazard Prevention
• 8.10. Fire Prevention For Fuel And Oil
• 8.11. ROPS Precautions
• 8.12. Preventing Injury From Work Equipment
• 8.13. Precautions For Optional Attachments
• 8.14. Precautions When Starting The Machine
• 8.15. PRECAUTIONS FOR TRUCK OPERATION
• 8.16. OPERATING THE MACHINE
• 8.17. TOWING
• 8.18. WORKING NEAR BATTERIES
• 8.19. PRECAUTIONS FOR MAINTENANCE
• 8.20. ADDITIONAL JOB SITE RULES
• 8.21. WHEN REPAIRS ARE NECESSARY
• 8.22. SPECIAL PRECAUTIONS FOR WORKING ON AN 830EAC TRUCK
• 8.23. CAPACITOR DISCHARGE SYSTEM
• 9. WARNINGS AND CAUTIONS
• 10. TRUCK OPERATION
• 10.1. PREPARING FOR OPERATION
• 10.2. WALK AROUND INSPECTION
• 10.3. RETRACTABLE LADDER SYSTEM (If equipped)
• 10.4. ENGINE STARTUP SAFETY PRACTICES
• 10.5. AFTER ENGINE HAS STARTED
• 10.6. PRESHIFT BRAKE CHECK
• 10.7. EMERGENCY STEERING SYSTEM
• 10.8. CAMERA SYSTEM (Optional)
• 10.9. MACHINE OPERATION SAFETY PRECAUTIONS
• 10.10. MACHINE OPERATION ON THE HAUL ROAD
• 10.11. STARTING ON A GRADE WITH A LOADED TRUCK
• 10.12. PASSING
• 10.13. LOADING
• 10.14. DUMPING
• 10.15. SUDDEN LOSS OF ENGINE POWER
• 10.16. FUEL DEPLETION
• 10.17. SAFE PARKING PROCEDURES
• 10.18. NORMAL ENGINE SHUTDOWN PROCEDURE
• 10.19. DISABLED TRUCK CONNECTORS
• 10.20. TOWING
• 10.21. RESERVE ENGINE OIL SYSTEM (Optional)
• 11. OPERATOR CAB AND CONTROLS
• 11.1. STEERING WHEEL AND CONTROLS
• 11.2. PEDALS
• 11.3. GRADE/SPEED RETARD CHART
• 11.4. OVERHEAD PANEL AND DISPLAYS
• 11.5. CENTER CONSOLE
• 11.6. OPERATORS SEAT (STANDARD SEAT)
• 11.7. PASSENGER SEAT (STANDARD SEAT)
• 11.8. OPERATORS SEAT (OPTIONAL SEAT)
• 11.9. PASSENGER SEAT (OPTIONAL SEAT)
• 11.10. HEATER / AIR CONDITIONER CONTROLS
• 11.11. INSTRUMENT PANEL
• 11.12. OVERHEAD STATUS / WARNING INDICATORS
• 11.13. REAR AXLE LIGHT BAR
• 11.14. KOMTRAX PLUS
• 11.15. KOMATSU WIRELESS BRIDGE (Optional)
• 11.16. FUSES AND CIRCUIT BREAKERS
• 11.17. CIRCUIT BREAKERS
• 12. LUBRICATION AND SERVICE
• 12.1. SERVICE CAPACITIES
• 12.2. HYDRAULIC TANK SERVICE
• 12.3. COOLANT LEVEL CHECK
• 12.4. RADIATOR FILLING PROCEDURE
• 12.5. WHEEL MOTOR SERVICE
• 12.6. RESERVE ENGINE OIL SYSTEM (Optional)
• 12.7. QUICK FILL SERVICE CENTER
• 12.8. LUBRICATION CHART
• 12.9. HOUR (DAILY) INSPECTION
• 12.10. HOUR LUBRICATION AND MAINTENANCE CHECKS
• 12.11. HOUR LUBRICATION AND MAINTENANCE CHECKS
• 12.12. HOUR LUBRICATION AND MAINTENANCE CHECKS
• 12.13. HOUR LUBRICATION AND MAINTENANCE CHECKS
• 12.14. HOURS LUBRICATION AND MAINTENANCE CHECKS
• 12.15. HOUR MAINTENANCE CHECKS
• 12.16. HOUR MAINTENANCE CHECKS
• 12.17. ,000 HOUR MAINTENANCE CHECKS
• 13. AUTOMATIC LUBRICATION SYSTEM
• 13.1. GENERAL DESCRIPTION
• 13.2. SYSTEM COMPONENTS
• 13.3. SYSTEM OPERATION
• 13.4. GENERAL INSTRUCTIONS
• 13.5. LUBRICANT PUMP
• 13.6. INJECTORS (SL1 Series H))
• 13.7. INJECTOR OPERATION
• 13.8. PREVENTIVE MAINTENANCE PROCEDURES
• 13.9. SYSTEM CHECKOUT
• 13.10. SYSTEM TROUBLESHOOTING CHART
• 14. MAJOR COMPONENT DESCRIPTION
• 14.1. Truck And Engine
• 14.2. Alternator (GTA41)
• 14.3. AC Induction Traction Motorized Wheels
• 14.4. Suspension
• 14.5. Operators Cab
• 14.6. Power Steering
• 14.7. Dynamic Retarding
• 14.8. Brake System
• 14.9. ENGINE
• 14.10. AC ELECTRIC DRIVE SYSTEM
• 14.11. DYNAMIC RETARDING
• 14.12. BATTERY ELECTRIC SYSTEM
• 14.13. SERVICE CAPACITIES
• 14.14. HYDRAULIC SYSTEMS
• 14.15. SERVICE BRAKES
• 14.16. DISC PARKING BRAKE
• 14.17. STEERING
• 14.18. STANDARD DUMP BODY CAPACITIES AND DIMENSIONS
• 14.19. TIRES
• 14.20. WEIGHT DISTRIBUTION
• 15. PAYLOAD METER III
• 15.1. INDEX
• 15.2. Introduction
• 15.3. COMPONENT DESCRIPTION
• 15.4. OPERATORS DISPLAY AND SWITCH
• 15.5. PAYLOAD OPERATION CALCULATION
• 15.6. SOURCES FOR PAYLOAD ERROR
• 15.7. HAUL CYCLE DATA
• 15.8. PC SOFTWARE OVERVIEW
• 15.9. DOWNLOADING DATA
• 15.10. PLM III SYSTEM CONFIGURATION
• 15.11. DATA ANALYSIS
• 16. AM/FM RADIO
• 16.1. OPERATING INSTRUCTIONS