Komatsu 830E Dump Truck Shop Manual CEBM006301

Description

• Model List:
  • 830E Dump Truck

• 1. COVER
• 2. FOREWARD
• 3. CONTENTS
• 4. GENERAL INFORMATION
• 4.1. TRUCK COMPONENT DESCRIPTION SPECIFICATIONS
• 4.2. GENERAL SAFETY AND TRUCK OPERATION
• 4.3. WARNINGS AND CAUTIONS
• 4.4. CHARTS AND TABLES
• 4.5. STORAGE AND IDLE MACHINE PREPARATION
• 5. STRUCTURES
• 5.1. STRUCTURAL COMPONENTS
• 5.2. RIGHT HAND DECK
• 5.3. CENTER AND LEFT HAND DECK COMPONENTS
• 6. ENGINE, FUEL, COOLING AND AIR CLEANER
• 6.1. POWER TRAIN
• 6.2. AIR FILTRATION SYSTEM
• 7. ELECTRICAL SYSTEM (24 VDC. NONPROPULSION
• 7.1. DC ELECTRIC SUPPLY SYSTEM
• 7.2. ON VEHICLE TROUBLESHOOTING GUIDE SELF ENERGIZED ALTERNATOR
• 7.3. ADVANCED SYSTEM TROUBLESHOOTING 24V/240A Self Energized
• 7.4. VDC ELECTRIC START SYSTEM
• 7.5. DC ELECTRICAL SYSTEM COMPONENTS
• 8. ELECTRICAL PROPULSION COMPONENTS
• 8.1. ELECTRICAL PROPULSION COMPONENTS
• 8.2. PORTABLE TEST UNIT (PTU)
• 8.3. MISCELLANEOUS ELECTRICAL PROPULSION COMPONENTS
• 8.4. STATEX III ELECTRICAL SYSTEM CHECKOUT PROCEDURE
• 9. DRIVE AXLE, SPINDLES AND WHEELS
• 9.1. TIRES AND RIMS
• 9.2. FRONT WHEEL HUB AND SPINDLE
• 9.3. REAR AXLE HOUSING ATTACHMENT
• 9.4. REAR AXLE HOUSING
• 9.5. FRONT SUSPENSION
• 9.6. REAR SUSPENSIONS
• 9.7. OILING AND CHARGING PROCEDURE
• 9.8. OIL AND NITROGEN SPECIFICATIONS CHART
• 10. HYDRAIR II SUSPENSIONS
• 10.1. FRONT SUSPENSION
• 10.2. REAR SUSPENSION
• 10.3. OILING AND CHARGING PROCEDURES
• 10.4. OIL AND NITROGEN SPECIFICATIONS
• 11. BRAKE CIRCUIT
• 11.1. BRAKE CIRCUIT
• 11.2. BRAKE CIRCUIT COMPONENT SERVICE
• 11.3. BRAKE CIRCUIT CHECKOUT PROCEDURE
• 11.4. BRAKE CIRCUIT AND BRAKE VALVE TROUBLESHOOTING
• 11.5. KOMATSU CHECKOUT PROCEDURE HYDRAULIC BRAKE SYSTEM DATA SHEET
• 11.6. KOMATSU CHECKOUT PROCEDURE HYDRAULICBRAKESYSTEMDATASHEET
• 11.7. ROCKWELL WHEEL SPEED FRONT DISC BRAKES
• 11.8. SERVICE BRAKE CONDITIONING (BURNISHING) PROCEDURE
• 11.9. ROCKWELL ARMATURE SPEED REAR DISC BRAKES
• 11.10. ROCKWELL DISC PARKING BRAKE
• 12. HYDRAULIC SYSTEM
• 12.1. HYDRAULIC SYSTEM
• 12.2. HYDRAULIC SYSTEM COMPONENT REPAIR
• 12.3. STEERING CIRCUIT
• 12.4. STEERING CIRCUIT COMPONENT REPAIR
• 12.5. HOIST CIRCUIT
• 12.6. HOIST CIRCUIT COMPONENT REPAIR
• 12.7. HYDRAULIC CHECKOUT PROCEDURE
• 12.8. TROUBLESHOOTING CHART (Steering Circuit)
• 12.9. TROUBLESHOOTING CHART (Steering Pump)
• 12.10. TROUBLESHOOTING CHART (Flow Amplifier)
• 12.11. CHECKING HOIST SYSTEM RELIEF VALVE PRESSURE
• 12.12. HYDRAULIC SYSTEM FLUSHING PROCEDURE
• 13. OPTIONS AND SPECIAL TOOLS
• 13.1. FIRE CONTROL SYSTEM (MANUAL)
• 13.2. ALTERNATOR AND WHEELMOTOR COOLING AIR FILTER SYSTEM
• 13.3. WIGGINS QUICK FILL FUEL SYSTEM
• 13.4. BUCKEYE QUICK FUEL SYSTEM
• 13.5. ENGINE COOLANT HEATER
• 13.6. SPECIAL TOOLS
• 13.7. AIR CONDITIONING SYSTEM
• 13.8. PREVENTATIVE MAINTENANCE SCHEDULE FOR AC SYSTEM
• 13.9. RADIATOR SHUTTERS
• 13.10. PAYLOAD METER II ON BOARD WEIGHING SYSTEM
• 13.11. GLASS REPLACEMENT
• 13.12. CAB COMPONENTS
• 13.13. OPERATOR COMFORT
• 13.14. OPERATOR CONTROLS AND EQUIPMENT
• 14. LUBRICATION AND SERVICE
• 14.1. LUBRICATION AND SERVICE
• 14.2. AUTOMATIC LUBRICATION SYSTEM
• 14.3. MOTORIZED WHEEL MAINTENANCE SCHEDULE
• 15. ALPHABETICAL INDEX
• 16. SYSTEM SCHEMATICS
• 16.1. HYDRAULIC HOIST/STEERING SCHEMATIC
• 16.2. HYDRAULIC BRAKE SCHEMATIC (STATEX III LAPS)
• 16.3. STATEX III FL275 PANEL
• 16.4. STATEX III POWER EXCITATION SCHEMATIC
• 16.5. STATEX III ELECTRICAL CONTROL CABINET COMPONENT LOCATION