Komatsu 830E Dump Truck Shop Manual CEBM008601

Description

• Model List:
  • 830E Dump Truck

• 1. COVER
• 2. FOREWORD
• 3. TABLE OF CONTENTS
• 4. SECTION A GENERAL INFORMATION
• 4.1. GENERAL INFORMATION INDEX
• 4.1.1. STANDARD CHARTS AND TABLES
• 4.1.2. TABLE XIII COMMON CONVERSION MULTIPLIERS
• 4.1.3. STORAGE AND IDLE MACHINE PREPARATION
• 5. SECTION B STRUCTURES
• 5.1. STRUCTURAL INDEX
• 5.1.1. STRUCTURAL COMPONENTS
• 6. SECTION C ENGINE, FUEL, COOLING AND AIR CLEANER
• 6.1. ENGINE, FUEL, COOLING AND AIR CLEANER INDEX
• 6.1.1. AIR FILTRATION SYSTEM
• 7. SECTION D ELECTRICAL SYSTEM (24VDC NONPROPULSION)
• 7.1. ELECTRIC SYSTEM (24VDC NONPROPULSION) INDEX
• 7.1.1. DC ELECTRIC SUPPLY SYSTEM
• 7.1.2. ON VEHICLE TROUBLESHOOTING GUIDE SELF ENERGIZED ALTERNATOR
• 7.1.3. ADVANCED SYSTEM TROUBLESHOOTING 24V/240A Self Energized
• 7.1.4. VDC ELECTRIC START SYSTEM
• 7.1.5. DC ELECTRICAL SYSTEM COMPONENTS
• 8. SECTION E ELECTRICAL PROPULSION AND CONTROL
• 8.1. ELECTRIC PROPULSION AND CONTROL INDEX
• 8.1.1. ELECTRICAL PROPULSION COMPONENTS
• 8.1.2. PORTABLE TEST UNIT (PTU)
• 8.1.3. MISCELLANEOUS ELECTRICAL PROPULSION COMPONENTS
• 8.1.4. ELECTRICAL CONTROL CABINET
• 8.1.5. ABBREVIATIONS FOR STATEX III ELECTRIC DRIVE COMPONENTS
• 8.1.6. CARD IDENTIFICATION LIST 17FL275 PANEL, STATEX III
• 8.1.7. STATEX III ELECTRICAL SYSTEM CHECKOUT PROCEDURE
• 9. SECTION G DRIVE AXLE, SPINDLES AND WHEELS
• 9.1. DRIVE AXLE, SPINDLE AND WHEELS INDEX
• 9.1.1. TIRES AND RIMS
• 9.1.2. FRONT WHEEL HUB AND SPINDLE
• 9.1.3. REAR AXLE HOUSING ATTACHMENT
• 9.1.4. REAR AXLE HOUSING
• 10. SECTION H HYDRAIR II SUSPENSIONS
• 10.1. HYDRAIR II SUSPENSIONS INDEX
• 10.1.1. FRONT SUSPENSION
• 10.1.2. REAR SUSPENSIONS
• 10.1.3. OILING AND CHARGING PROCEDURE
• 10.1.4. OIL AND NITROGEN SPECIFICATIONS CHART
• 11. SECTION J BRAKE CIRCUIT
• 11.1. BRAKE CIRCUIT INDEX
• 11.1.1. BRAKE CIRCUIT COMPONENT SERVICE
• 11.1.2. BRAKE CIRCUIT CHECKOUT PROCEDURE
• 11.1.3. ROCKWELL WHEEL SPEED FRONT DISC BRAKES
• 11.1.4. ROCKWELL ARMATURE SPEED REAR DISC BRAKES
• 11.1.5. ROCKWELL DISC PARKING BRAKE
• 12. SECTION L HYDRAULIC SYSTEM
• 12.1. HYDRAULIC SYSTEM INDEX
• 12.1.1. HYDRAULIC SYSTEM
• 12.1.2. HYDRAULIC SYSTEM COMPONENT REPAIR
• 12.1.3. STEERING CIRCUIT
• 12.1.4. STEERING CIRCUIT COMPONENT REPAIR
• 12.1.5. HOIST CIRCUIT
• 12.1.6. HOIST CIRCUIT COMPONENT REPAIR
• 12.1.7. HYDRAULIC CHECKOUT PROCEDURE
• 13. SECTION M OPTIONS AND SPECIAL TOOLS
• 13.1. OPTIONS AND SPECIAL TOOLS INDEX
• 13.1.1. FIRE CONTROL SYSTEM (MANUAL)
• 13.1.2. ALTERNATOR AND WHEELMOTOR COOLING AIR FILTER SYSTEM
• 13.1.3. WIGGINS QUICK FILL FUEL SYSTEM
• 13.1.4. BUCKEYE QUICK FUEL SYSTEM
• 13.1.5. ENGINE COOLANT HEATER
• 13.1.6. SPECIAL TOOLS
• 13.1.7. AIR CONDITIONING SYSTEM
• 13.1.8. RADIATOR SHUTTERS
• 13.1.9. SECTION M20 PAYLOAD METER III INDEX
• 13.1.10. RESERVE ENGINE OIL SYSTEM
• 14. SECTION N OPERATORS CAB
• 14.1. OPERATORS CAB INDEX
• 14.1.1. TRUCK CAB
• 14.1.2. CAB COMPONENTS
• 14.1.3. OPERATOR COMFORT
• 14.1.4. OPERATOR CONTROLS AND EQUIPMENT
• 14.1.5. INSTRUMENT PANEL AND INDICATOR LIGHTS
• 14.1.6. PANEL GAUGES, INDICATORS, AND CONTROLS (Figure 36)
• 15. SECTION P LUBRICATION AND SERVICE
• 15.1. LUBRICATION AND SERVICE INDEX
• 15.1.1. MOTORIZED WHEEL MAINTENANCE SCHEDULE
• 15.1.2. MOTORIZED WHEEL MAINTENANCE SCHEDULE
• 15.1.3. MOTORIZED WHEEL MAINTENANCE SCHEDULE
• 15.1.4. MOTORIZED WHEEL MAINTENANCE SCHEDULE
• 16. SECTION Q ALPHABETICAL INDEX
• 17. SECTION R SYSTEM SCHEMATICS INDEX
• 17.1. HYDRAULIC HOIST/STEERING SCHEMATIC
• 17.2. HYDRAULIC BRAKE SCHEMATIC (STATEX III LAPS)
• 17.3. STATEX III FL275 PANEL
• 17.3.1. PANEL CARD LOCATIONS
• 17.3.2. STATEX III FL328 PANEL
• 17.4. FB100 POWER SUPPLY CARD
• 17.5. FB100 POWER SUPPLY CARD
• 17.6. FB101 PROCESSOR CARD
• 17.7. FB101 PROCESSOR CARD
• 17.8. FB101 PROCESSOR CARD
• 17.9. FB140/149 ANALOG I/O CARD
• 17.10. FB140/149 ANALOG I/O CARD
• 17.11. FB155 DIGITAL I/O CARD
• 17.12. FB155 ANALOG I/O CARD/FB104 DIGITAL I/O CARD
• 17.13. FB104 DIGITAL I/O CARD
• 17.14. FB104 DIGITAL I/O CARD
• 17.15. FB103 DIGITAL I/O CARD
• 17.16. FB103 DIGITAL I/O CARD
• 17.17. FB104 DIGITAL I/O CARD
• 17.18. CONNECTOR A
• 17.19. CONNECTOR B 1/3
• 17.20. CONNECTOR B 2/3
• 17.21. CONNECTOR B 3/3
• 17.22. CONNECTOR C 1/2
• 17.23. CONNECTOR C 2/2
• 17.24. CONNECTOR D 1/3
• 17.25. CONNECTOR D 2/3
• 17.26. CONNECTOR D 3/3
• 17.27. CONNECTOR E 1/4
• 17.28. CONNECTOR E 2/4
• 17.29. CONNECTOR E 3/4
• 17.30. CONNECTOR E 4/4
• 17.31. INDEX AND SYMBOLS ES0601 SHEET 1 OF 29
• 17.32. CIRCUIT NUMBER LOCATOR ES0602 SHEET 2 OF 29
• 17.33. COMPONENT LOCATOR ES0603 SHEET 3 OF 29
• 17.34. COMPONENT LOCATOR ES0604 SHEET 4 OF 29
• 17.35. FAULT CODES ES0605 SHEET 5 OF 29
• 17.36. FAULT CODES ES0606 SHEET 6 OF 29
• 17.37. POWER DISTRIBUTION ES0607 SHEET 7 OF 29
• 17.38. POWER 18 ELEMENT 3 STEP RETARDING ES0608 SHEET 8 OF 29
• 17.39. POWER 18 ELEMENT 3 STEP RETARDING ES0609 SHEET 9 OF 29
• 17.40. POWER 20 ELEMENT 7 STEP RETARDING ES0610 SHEET 10 OF 29
• 17.41. DRIVE SYSTEM CONTROL CIRCUITS ES0611 SHEET 11 OF 29
• 17.42. TWO DIGIT DISPLAY ES0612 SHEET 12 OF 29
• 17.43. ANALOG INPUTS ES0613 SHEET 13 OF 29
• 17.44. DIGITAL INPUTS, AUTO LUBE CONTROL / TEST ES0614 SHEET 14 OF 29
• 17.45. REAR TAIL LIGHTS, DIMMER CONTROL ES0615 SHEET 15 OF 29
• 17.46. MINUTE IDLE, SPARE WIRES ES0616 SHEET 16 OF 29
• 17.47. WINDOWS, RADIO, GAUGES ES0617 SHEET 17 OF 29
• 17.48. CONTRACTOR FEEDBAK ES0618 SHEET 18 OF 29
• 17.49. CONTRACTOR COILS ES0619 SHEET 19 OF 29
• 17.50. MACHINE CONTROL CIRCUITS ES0620 SHEET 20 OF 29
• 17.51. ACCELERATOR, RETARD PEDALS ES0621 SHEET 21 OF 29
• 17.52. HYDRAULIC CONTROLS, ALARMS ES0622 SHEET 22 OF 29
• 17.53. HEATER / AC, WINDSHIELD WIPER CONTROLS ES0623 SHEET 23 OF 29
• 17.54. LIGHT CONTROL CIRCUITS ES0624 SHEET 24 OF 29
• 17.55. INSTRUMENT LIGHTS, DIAGNOSTIC PORTS ES0625 SHEET 25 OF 29
• 17.56. MOD, MINING DISPATCH ES0626 SHEET 26 OF 29
• 17.57. CUMMINS QSK60 ENGINE ES0627 SHEET 27 OF 29
• 17.58. CUMMINS QSK60 ENGINE ES0628 SHEET 28 OF 29
• 17.59. DDEC ENGINE ES0629 SHEET 29 OF 29