Komatsu 860E-1K, 860E-1KT, 960E-1K, 960E-2K, 960E-2KT Machine Intervention System Operation and Maintenance Manual CEAM031801

$30.00

  • Type Of Manual: Operation and Maintenance Manual
  • Manual ID: CEAM031801
  • Format: PDF
  • Size: 6.6MB
  • Number of Pages: 100

Description

  • Model List:

    • 860E-1K Machine Intervention System
    • 860E-1KT Machine Intervention System
    • 960E-1K Machine Intervention System
    • 960E-2K Machine Intervention System
    • 960E-2KT Machine Intervention System
  • 1. COVER
  • 2. LEGAL WAIVER
  • 2.1. Limitations of the Machine Intervention System
  • 2.2. Braking Intervention
  • 2.3. Situations in which the MIS may not operate properly.
  • 2.4. MIS warning panel system light turns red
  • 3. INTRODUCTION
  • 3.1. Forward
  • 3.2. Machine Intervention Controller Data Recordings
  • 3.3. Data Usage
  • 3.4. About this Manual
  • 3.5. Alerts Page
  • 4. TABLE OF CONTENTS
  • 5. MACHINE INTERVENTION CONTROLLER
  • 5.1. General Information
  • 5.2. Component Description
  • 5.3. Intervention Circuits
  • 5.4. Override Switch
  • 5.5. Indicator Panel
  • 5.5.1. Indicator Panel Symbols
  • 5.6. System Status
  • 5.7. Forward Propel Inhibit
  • 5.8. BodyUp Inhibit
  • 5.9. Braking Status
  • 5.10. Reverse Propel Inhibit
  • 5.11. Engine Crank Inhibit
  • 5.12. Drowsiness Detection
  • 5.12.1. Special Tools
  • 5.13. Wiring Harness, Bypass
  • 5.14. Cable, CAT5E PLM4
  • 5.15. Template, Cab Bottom
  • 6. UPDATING THE MIC FIRMWARE
  • 6.1. To update the MIC firmware
  • 6.1.1. Prepare a USB flash drive
  • 6.1.2. Update the firmware
  • 7. SYSTEM CONFIGURATION
  • 7.1. Connecting to the MIC Web Server
  • 7.2. Configuring Static IP Address
  • 7.3. Real Time Data
  • 7.4. Machine Intervention Controller System Configuration
  • 7.5. Retarder Output Calibration
  • 7.6. Controller Removal
  • 7.6.1. Machine Intervention Controller Intervention Checkout
  • 7.7. Available inhibitions are
  • 8. TROUBLESHOOTING FAULT CODES
  • 8.1. M001 Forward Propel Inhibit Fault
  • 8.2. M002 Reverse Propel Inhibit Fault
  • 8.3. M003 Hoist Inhibit Fault
  • 8.4. M004 Starter Inhibit Fault
  • 8.5. M005 Remote Shutdown Fault
  • 8.6. M006 Retarder Output Fault
  • 8.7. M007 Auto Apply Output Fault
  • 8.8. M011 MIC has experienced an unexpected power loss
  • 8.9. M012 MIC Loss of Indicator Panel Communication
  • 8.10. M058 3rd Party Controller CAS Geofence Radar Fault
  • 8.11. M059 3rd Party Controller CAS Geofence GPS Fault
  • 8.12. M060 3rd Party Controller CAS Geofence RF Communications Fault
  • 8.13. M061 3rd Party Controller CAS Geofence System Fault
  • 8.14. M062 Loss of 3rd Party Controller CAS Geofence Communication
  • 8.15. M063 3rd Party Controller Take Off Protection Rear Radar Fault
  • 8.16. M064 3rd Party Controller Take Off Protection Front Radar Fault
  • 8.17. M065 3rd Party Controller Take Off Protection GPS Fault
  • 8.18. M066 3rd Party Controller Take Off Protection RF System Fault
  • 8.19. M067 3rd Party Controller Take Off Protection System Fault
  • 8.20. M068 Loss of 3rd Party Controller Take Off Protection Communication
  • 8.21. M069 Loss of 3rd Party Controller Camera Fault
  • 8.22. M070 3rd Party Controller Drowsiness Detection System Fault
  • 8.23. M071 Loss of 3rd Party Controller Drowsiness Detection System Communication
  • 8.24. M072 3rd Party Controller Operator Licensing RF Communication Fault
  • 8.25. M073 3rd Party Controller Operator Licensing System Fault
  • 8.26. M074 Loss of 3rd Party Controller Operator Licensing System Communication
  • 8.27. M078 No Message Received by MIC on Safety Subnet
  • 8.28. M079 Override Switch Input on for >180 Seconds
  • 8.29. M080 No Message, or Failure to Receive Message, from RPC Bus for >3 Seconds
  • 8.30. M088 Loss of 3rd party Takeoff Protection inhibits because 3rd party controller is malfunctioning
  • 8.31. M089 Loss of 3rd party CAS Geofenced Restrictions inhibits because 3rd party controller is malfunctioning
  • 8.32. M090 Loss of 3rd party Drowsiness Detection warnings because 3rd party controller is malfunctioning
  • 8.33. M091 Loss of 3rd party Operator Licensing inhibits because 3rd party controller is malfunctioning
  • 8.34. NONE MIC Total Communication Loss
  • 8.35. NONE MIC Intervention wont Release
  • 9. MACHINE INTERVENTION SYSTEM CHECKOUT PROCEDURE
  • 9.1. General Information on System Checkout
  • 9.2. Install the Application Code
  • 9.3. Required Equipment
  • 9.4. Precheckout Items
  • 9.4.1. Precheckout Item 1
  • 9.4.2. Precheckout Item 2
  • 9.4.3. Precheckout Item 3
  • 9.4.4. Precheckout Item 4
  • 9.4.5. Precheckout Item 5
  • 9.4.6. Precheckout Item 6
  • 9.4.7. Precheckout Item 7
  • 9.4.8. Precheckout Item 8
  • 9.4.9. Precheckout Item 9
  • 9.4.10. Initial System Setup
  • 9.4.11. System Verification
  • 9.4.12. Hydraulic System Checkout Procedure Data Sheet
  • 10. SYSTEM SCHEMATICS INDEX
  • 10.1. Hydraulic Schematic
  • 10.2. Electrical Schematic
  • 11. PARTS LIST
  • 11.1. Component Locations
  • 11.2. Cab Controller Installation (1 of 2)
  • 11.3. Cab Controller Installation (2 OF 2)
  • 11.4. MIC Hydraulic Brake Cabinet Kit (8601KT)
  • 11.5. MIC Hydraulic Brake Cabinet Kit (960E)
  • 11.6. MIC Controller Wiring (860E1KT)
  • 11.7. MIC Controller Wiring (960E)
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