Komatsu 930E-4SE Dump Truck Operation and Maintenance Manual CEAM020504

Description

• Model List:
  • 930E-4SE Dump Truck

• 1. COVER
• 2. INTRODUCTION
• 2.1. FOREWORD
• 2.2. TRUCK MODEL ILLUSTRATION
• 2.3. ABOUT THIS MANUAL
• 2.4. ALERTS PAGE
• 3. TABLE OF CONTENTS
• 4. TORQUE TABLES AND CONVERSION CHARTS
• 4.1. EFFECT OF SPECIAL LUBRICANTS On Fasteners and Standard Torque Values
• 4.2. STANDARD TIGHTENING TORQUES For Class 10.9 Cap screws Class 10 Nuts
• 4.3. STANDARD TIGHTENING TORQUES For SAE Grade 5 and Grade 8 Cap screws
• 4.4. STANDARD TIGHTENING TORQUES For SAE Grade 9 Cap screws
• 5. SAFETY
• 5.1. GENERAL
• 5.2. PRECAUTIONS BEFORE OPERATION
• 5.3. OPERATING THE TRUCK
• 5.4. WORKING NEAR BATTERIES
• 5.5. BEFORE PERFORMING MAINTENANCE
• 5.6. WHILE PERFORMING MAINTENANCE
• 5.7. TIRES
• 5.8. WHEN REPAIRS ARE NECESSARY
• 5.9. SPECIAL PRECAUTIONS FOR WORKING ON AC DRIVE TRUCKS
• 6. WARNINGS AND CAUTIONS
• 6.1. GRADE/SPEED CHART
• 6.2. KEY SWITCH
• 6.3. ROPS/FOPS
• 6.4. BATTERIES
• 6.5. CAPACITORS
• 6.6. CRUSHING HAZARD
• 6.7. CYLINDER PRESSURE
• 6.8. FILLING THE HYDRAULIC TANK
• 6.9. HYDRAULIC OIL PRESSURE
• 6.10. HOT OIL SPRAY
• 6.11. WHEEL MOTOR OIL LEVEL
• 6.12. HOT EXHAUST
• 6.13. RADIATOR
• 6.14. EMERGENCY LADDER
• 6.15. ACCUMULATOR DRAIN VALVES
• 6.16. EMERGENCY DUMP PROCEDURE
• 6.17. EMERGENCY TOWING PROCEDURE
• 6.18. WELDING
• 6.19. EMERGENCY SHUTDOWN
• 6.20. INFORMATION DISPLAY
• 6.21. WIRELESS SIGNALS
• 6.22. HIGH VOLTAGE
• 6.23. LIFTING INSTRUCTIONS
• 6.24. PRODUCT IDENTIFICATION PLATE
• 6.25. LUBRICATION CHART
• 7. OPERATING INSTRUCTIONS
• 7.1. PREPARING FOR OPERATION
• 7.2. WALK AROUND INSPECTION
• 7.3. ENGINE STARTUP
• 7.4. AFTER ENGINE STARTUP
• 7.5. PRESHIFT BRAKE CHECK (if equipped)
• 7.6. OPERATION
• 7.7. PERFORMING THE BRAKE TESTS
• 7.8. EMERGENCY STEERING SYSTEM
• 7.9. MACHINE OPERATION SAFETY PRECAUTIONS
• 7.10. OPERATING ON THE HAUL ROAD
• 7.11. STARTING ON A GRADE WITH A LOADED TRUCK
• 7.12. PASSING
• 7.13. LOADING
• 7.14. DUMPING
• 7.15. TOWING
• 7.16. SAFE PARKING PROCEDURES
• 7.17. NORMAL ENGINE SHUTDOWN PROCEDURE
• 7.18. SUDDEN LOSS OF ENGINE POWER
• 7.19. FUEL DEPLETION
• 7.20. DISABLED TRUCK DUMPING PROCEDURE
• 7.21. RESERVE ENGINE OIL SYSTEM
• 8. OPERATOR CAB AND CONTROLS
• 8.1. STEERING WHEEL AND CONTROLS
• 8.2. DYNAMIC RETARDING
• 8.3. GRADE/SPEED CHART
• 8.4. OVERHEAD PANEL AND DISPLAYS
• 8.5. CENTER CONSOLE
• 8.6. DIAGNOSTIC PORTS
• 8.7. OPERATORS SEAT (S/N A30727A30741)
• 8.8. OPERATORS SEAT (S/N A30749 Up)
• 8.9. PASSENGER SEAT
• 8.10. HEATER / AIR CONDITIONER CONTROLS
• 8.11. INSTRUMENT PANEL
• 8.12. OVERHEAD STATUS / WARNING INDICATORS
• 8.13. REAR AXLE LIGHT BAR
• 8.14. KOMTRAX PLUS
• 8.15. KOMATSU WIRELESS BRIDGE (Optional)
• 8.16. FUSES AND CIRCUIT BREAKERS
• 9. LUBRICATION AND SERVICE
• 9.1. GENERAL
• 9.2. SERVICE CAPACITIES
• 9.3. HYDRAULIC TANK SERVICE
• 9.4. COOLING SYSTEM SERVICE
• 9.5. WHEEL MOTOR SERVICE
• 9.6. RESERVE OIL TANK SERVICE
• 9.7. QUICK FILL SERVICE CENTER
• 9.8. LUBRICATION CHART
• 9.9. HOUR (DAILY) INSPECTIONS
• 9.10. HOUR LUBRICATION AND MAINTENANCE CHECKS
• 9.11. HOUR LUBRICATION AND MAINTENANCE CHECKS
• 9.12. HOUR LUBRICATION AND MAINTENANCE CHECKS
• 9.13. HOUR LUBRICATION AND MAINTENANCE CHECKS
• 9.14. HOUR LUBRICATION AND MAINTENANCE CHECKS
• 9.15. HOUR MAINTENANCE CHECKS
• 10. AUTOMATIC LUBRICATION SYSTEM
• 10.1. GENERAL DESCRIPTION
• 10.2. SYSTEM COMPONENTS
• 10.3. SYSTEM OPERATION
• 10.4. GENERAL INSTRUCTIONS
• 10.5. LUBRICANT PUMP
• 10.6. INJECTORS (SL1 Series H)
• 10.7. PREVENTIVE MAINTENANCE PROCEDURES
• 10.8. SYSTEM CHECKOUT
• 10.9. SYSTEM TROUBLESHOOTING CHART
• 11. COMPONENTS SPECIFICATIONS
• 11.1. MAJOR COMPONENT DESCRIPTIONS
• 11.2. SPECIFICATIONS
• 12. PAYLOAD METER III
• 13. AM/FM RADIO / CD PLAYER
• 13.1. GENERAL RADIO RECEIVER FUNCTIONS
• 13.2. USING THE CLOCK
• 13.3. USING THE ALARM
• 13.4. USING THE RADIO
• 13.5. USING THE WEATHERBAND
• 13.6. USING THE COMPACT DISC PLAYER
• 13.7. PLAYING AN MP3 DISC
• 13.8. TROUBLESHOOTING