Komatsu 930E-5 Dump Truck Operation and Maintenance Manual CEAM032116
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Komatsu 930E-5 Dump Truck Operation and Maintenance Manual CEAM032116

$30.00

  • Type Of Manual: Operation and Maintenance Manual
  • Manual ID: CEAM032116
  • Format: PDF
  • Size: 26.7MB
  • Number of Pages: 260
Category:

Description

  • Model List:

    • 930E-5 Dump Truck
  • 0.1. Safety Alert Symbol and Signal Words
  • 0.2. Basic Machine Introduction
  • 0.3. Visibility
  • 0.4. Noise And Vibration
  • 0.5. Exhaust Gas Regulations
  • 0.6. Declaration of Conformity
  • 0.7. Komatsu Machine Operator Privacy Policy
  • 0.8. Product Information
  • 1. SAFETY
  • 1.1. Safety Labels
  • 1.1.1. Locations of Safety Labels
  • 1.1.2. Illustrations of Safety Labels
  • 1.2. General Precautions Common to Operation and Maintenance
  • 1.2.1. Precautions Before Starting Operation
  • 1.2.2. Preparations for Safe Operation
  • 1.2.3. Fire and Explosion Prevention
  • 1.2.4. Precautions When Getting On or Off the Machine
  • 1.2.5. Precautions for Cab and Working Around Machine
  • 1.2.6. Precautions for Diesel Exhaust Fluid (DEF)
  • 1.3. Operation Precautions
  • 1.3.1. Precautions at Jobsite
  • 1.3.2. Precautions in Starting Engine
  • 1.3.3. Precautions During Operation
  • 1.4. Maintenance Precautions
  • 1.4.1. Precautions Before Inspection and Maintenance
  • 1.4.2. Precautions During Inspection and Maintenance
  • 1.5. End of Service Life
  • 2. OPERATION
  • 2.1. Visual Overview of Machine
  • 2.1.1. Machine Components Front And Rear Views
  • 2.1.2. Machine Components Inside Frame View
  • 2.1.3. Machine Components Left Side View
  • 2.1.4. Machine Components Right Side View
  • 2.1.5. Exterior Lights
  • 2.1.6. Cab Interior View
  • 2.2. Steering Wheel and Controls
  • 2.3. Pedals
  • 2.4. Center Console Controls
  • 2.5. Instrument Panel Gauges
  • 2.6. Instrument Panel Status Indicators
  • 2.7. Instrument Panel Switches
  • 2.8. Heater and Air Conditioner Controls
  • 2.9. Seat Heater/Ventilation System (HVS)
  • 2.10. Retractable Ladder Operations
  • 2.11. Radio Operations
  • 2.11.1. AM/FM RADIO / MP3 / USB / iPOD / AUX PLAYER
  • 2.11.1.1. USB Connection Port
  • 2.11.1.2. Phone/Bluetooth Button
  • 2.11.1.3. Digital Display
  • 2.11.1.4. DISP (Display) Button
  • 2.11.1.5. SRC/PWR/ESC (Source/Power/Escape) Button
  • 2.11.1.6. Volume Knob/OK Button
  • 2.11.1.7. NEXT Button
  • 2.11.1.8. PREV (Previous) Button
  • 2.11.1.9. Preset Buttons
  • 2.11.1.10. RDM (Random) Button
  • 2.11.1.11. RPT (Repeat) Button
  • 2.11.1.12. Mute/Play/Pause Button
  • 2.11.1.13. Browse Button
  • 2.11.1.14. SCAN/ASCN (Scan/Autoscan) Button
  • 2.11.1.15. Auxiliary Jack Port
  • 2.12. KomVision
  • 2.12.1. KomVision Monitor Panel
  • 2.12.2. KomVision Monitor Display
  • 2.12.3. KomVision Object Detection
  • 2.13. Cab Connectors
  • 2.14. Vehicle Information Display (VID) Panel
  • 2.15. Digital Display Operations
  • 2.16. Digital Display Menus
  • 2.17. KOMTRAX
  • 2.18. Payload Meter IV
  • 2.18.1. Payload Meter IV Communication Module
  • 2.18.2. Payload Lights/Scoreboard
  • 2.18.3. Haul Cycle
  • 2.18.4. Payload Calculations
  • 2.18.5. Clean Truck Tare
  • 2.18.6. Viewing and Downloading Data
  • 2.19. Battery Disconnect Switches
  • 2.20. Ground Level Engine Shutdown Switch
  • 2.21. Preparations Before Operating the Machine
  • 2.21.1. WalkAround Inspection
  • 2.21.1.1. Zone 1 In Front of Left Front Tire
  • 2.21.1.2. Zone 2 Behind Left Front Tire
  • 2.21.1.3. Zone 3 In Front of Left Rear Tires
  • 2.21.1.4. Zone 4 Rear of Truck
  • 2.21.1.5. Zone 5 In Front of Right Rear Tires
  • 2.21.1.6. Zone 6 Behind Right Front Tire
  • 2.21.1.7. Zone 7 In Front of Right Front Tire
  • 2.21.1.8. Zone 8 Front of Truck
  • 2.21.1.9. Zone 9 Decks and Cab
  • 2.21.2. PreShift Brake Tests
  • 2.21.3. Emergency Steering Test
  • 2.21.4. Adjusting the Mirrors
  • 2.21.5. Adjusting the Cab Seat
  • 2.21.5.1. Seat Adjustment Controls, Earlier Models
  • 2.21.5.2. Seat Adjustment Controls, Later Models
  • 2.21.6. KomVision StartUp Inspection
  • 2.22. Starting the Engine
  • 2.23. Checks After Starting the Engine
  • 2.24. Operating the Machine
  • 2.24.1. Traveling on a Haul Road
  • 2.24.2. Initial Propulsion on a Grade
  • 2.24.3. Retarding on a Grade
  • 2.24.3.1. Dynamic Retarding Operation
  • 2.24.4. Loading the Dump Body
  • 2.24.4.1. Overload Speed Limit Function
  • 2.24.5. Dumping the Load
  • 2.25. Shutting Down the Machine
  • 2.26. Disabled Machine Operations
  • 2.26.1. Stopping the Machine After Loss of Power
  • 2.26.2. Dumping the Load From a Disabled Machine
  • 2.26.3. Towing a Disabled Machine
  • 2.26.3.1. Enabling the Steering and Braking Circuits
  • 2.26.3.2. Releasing the Parking Brake
  • 2.26.3.3. Towing Procedure
  • 2.26.4. Jump Starting a Disabled Machine
  • 2.27. Engine Emissions AfterTreatment System Operations
  • 3. MAINTENANCE
  • 3.1. Rules for Maintenance
  • 3.2. Recommended Fuel, Coolant, and Lubricant
  • 3.3. Oil Clinic Inspection
  • 3.4. Remote Fill Service Centers
  • 3.5. Torque Specifications
  • 3.6. Maintenance Schedule
  • 3.6.1. Wheel Motor Maintenance Intervals
  • 3.6.2. Engine Maintenance Intervals
  • 3.6.3. Safety Critical Parts
  • 3.6.4. Maintenance Schedule Table
  • 3.7. Maintenance Procedures as Required
  • 3.7.1. Replace Engine Air Cleaner Filter Elements
  • 3.7.2. Maintain Correct Hydraulic Oil Level
  • 3.7.3. Bleed Air from Hydraulic System as Required
  • 3.7.4. Maintain Correct Coolant Level
  • 3.7.5. Replace Autolube Filter Element
  • 3.7.6. Fuses, Diodes and Relays
  • 3.8. Maintenance For First 500 Hours
  • 3.8.1. Initial 50 Hours Maintenance
  • 3.8.2. Initial 100 Hours Maintenance
  • 3.8.3. Initial 250 Hours Maintenance
  • 3.8.4. Initial 500 Hours Maintenance
  • 3.9. Every 250 Hours Maintenance
  • 3.9.1. Clean Cab External Air Filter
  • 3.9.2. Lubricate Pump Driveshaft
  • 3.9.3. Collect Wheel Motor Oil Sample
  • 3.9.4. Collect Hydraulic Oil Sample
  • 3.9.5. Check Automatic Lubrication (Autolube) System
  • 3.9.6. Check Retractable Ladder
  • 3.10. Every 500 Hours Maintenance
  • 3.10.1. Clean HVAC Recirculation Air Filter
  • 3.10.2. Clean A/C Condenser
  • 3.10.3. Check A/C Drain Hose
  • 3.10.4. Lubricate Pedals
  • 3.10.5. Clean Control Cabinet Interior
  • 3.10.6. Check Tie Rod
  • 3.10.7. Check Engine Air Intake Piping
  • 3.10.8. Check Dump Body Up and Hoist Limit Switches
  • 3.10.9. Replace Hydraulic Tank Breather Elements
  • 3.10.10. Cooling System Service
  • 3.10.11. Fuel System Service
  • 3.10.12. Check Automatic Lubrication (Autolube) System Pump Oil Level
  • 3.11. Every 1000 Hours Maintenance
  • 3.11.1. Change Hydraulic Oil
  • 3.11.2. Replace Hydraulic Filter Elements
  • 3.11.3. Replace DEF System Filters
  • 3.11.4. Lubricate Retractable Ladder
  • 3.11.5. Check Dump Body Pads
  • 3.11.6. Check/Lubricate Hoist Lever
  • 3.11.7. Check Cab Seat Suspension
  • 3.12. Every 2000 Hours Maintenance
  • 3.12.1. Change Automatic Lubrication (Autolube) System Pump Oil
  • 3.13. Every 2500 Hours Maintenance
  • 3.13.1. Change Front Wheel Hub Oil
  • 3.13.2. Lubricate Electronic Fan Clutch
  • 3.14. Every 3000 Hours Maintenance
  • 3.15. Every 5000 Hours Maintenance
  • 3.15.1. Check Engine Air Cleaner Vacuator Valves
  • 3.15.2. Check Steering Wheel Retaining Nut
  • 3.16. Every 6000 Hours Maintenance
  • 3.17. Every 6500 Hours Maintenance
  • 3.17.1. Lubricate Traction Alternator Bearing
  • 4. SPECIFICATION
  • 4.1. Specifications 930E5
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