Komatsu 960E-2 Dump Truck Operation and Maintenance Manual CEAM026102

Description

• Model List:
  • 960E-2 Dump Truck

• 1. INTRODUCTION
• 1.1. FOREWORD
• 1.2. ABOUT THIS MANUAL
• 1.3. WARNINGS
• 1.4. ALERTS
• 1.5. TRUCK MODEL ILLUSTRATION
• 1.6. NONOEM PARTS IN CRITICAL SYSTEMS
• 2. STANDARD CHARTS AND TABLES
• 2.1. GENERAL INFORMATION
• 2.2. STANDARD TIGHTENING TORQUES
• 2.3. CONVERSION MULTIPLIERS
• 3. GENERAL SAFETY
• 3.1. GENERAL SAFETY
• 3.2. PRECAUTIONS FOR TRUCK OPERATION
• 3.3. OPERATING THE MACHINE
• 3.4. EXTERIOR LIGHTING
• 3.5. PRECAUTIONS FOR MAINTENANCE
• 3.6. WHEN REPAIRS ARE NECESSARY
• 3.7. SPECIAL PRECAUTIONS
• 4. WARNING AND CAUTIONS
• 4.1. GENERAL INFORMATION
• 4.2. PIN PLATE
• 4.3. GRADE SPEED CHART
• 4.4. MACHINE SAFETY
• 4.5. KEY SWITCH
• 4.6. OIL FILL AND CHECK
• 4.7. HIGH PRESSURES
• 4.8. BATTERY AND ENGINE SHUTDOWN
• 4.9. HIGH VOLTAGE
• 4.10. WELDING
• 4.11. LIFTING POINTS
• 4.12. EMERGENCY DUMPING
• 4.13. ROPS/FOPS
• 4.14. TOWING
• 4.15. LUBRICATION CHART
• 5. OPERATING INSTRUCTIONS
• 5.1. PREPARING FOR OPERATION
• 5.2. RETRACTABLE LADDER SYSTEM (If Equipped)
• 5.3. PRESHIFT BRAKE TEST
• 5.4. TRUCK OPERATION
• 5.5. DISABLED TRUCK CONNECTORS
• 5.6. TOWING
• 5.7. PAYLOAD METER III SYSTEM
• 5.8. AUTOMATIC LUBRICATION SYSTEM
• 5.9. SYSTEM CHECKOUT
• 5.10. RESERVE ENGINE OIL SYSTEM
• 6. OPERATOR CAB AND CONTROLS
• 6.1. CAB INTERIOR
• 6.2. STEERING WHEEL AND CONTROLS
• 6.3. PEDALS AND RETARDER LEVER
• 6.4. OVERHEAD PANEL AND DISPLAYS
• 6.5. CENTER CONSOLE
• 6.6. DIAGNOSTIC PORTS
• 6.7. OPERATOR SEAT (Standard)
• 6.8. PASSENGER SEAT (Standard)
• 6.9. OPERATOR SEAT (Optional)
• 6.10. PASSENGER SEAT (Optional)
• 6.11. HEATER / AIR CONDITIONER CONTROLS
• 6.12. INSTRUMENT PANEL
• 6.13. STATUS INDICATOR LIGHT PANEL
• 6.14. OVERHEAD DASH PANEL
• 6.15. DIGITAL DISPLAY OPERATION
• 6.16. KOMTRAX Plus
• 6.17. FUSES AND CIRCUIT BREAKERS
• 7. LUBRICATION AND SERVICE
• 7.1. GENERAL INFORMATION
• 7.2. LUBRICATION CHART
• 7.3. EVERY 10 HOUR (DAILY) MAINTENANCE
• 7.4. INITIAL 50 HOUR LUBRICATION AND MAINTENANCE INSPECTION
• 7.5. INITIAL 100 HOUR LUBRICATION AND MAINTENANCE INSPECTION
• 7.6. EVERY 250 HOUR LUBRICATION AND MAINTENANCE
• 7.7. EVERY 500 HOUR LUBRICATION AND MAINTENANCE
• 7.8. EVERY 1000 HOURS LUBRICATION AND MAINTENANCE
• 7.9. EVERY 3000 HOUR LUBRICATION AND MAINTENANCE
• 7.10. EVERY 5000 HOUR MAINTENANCE
• 7.11. EVERY 18,000 HOUR MAINTENANCE
• 8. SPECIFICATIONS
• 8.1. MAJOR COMPONENT DESCRIPTION
• 8.2. SPECIFICATIONS
• 9. RADIO
• 9.1. RADIO OPERATION
• 9.2. CLOCK
• 9.3. CD PLAYER
• 9.4. MP3 PLAYER
• 9.5. iPod
• 9.6. WEATHERBAND (USA Only)
• 9.7. TROUBLESHOOTING