Komatsu 980E-4 Dump Truck Operation and Maintenance Manual CEAM030103

Description

• Model List:
  • 980E-4 Dump Truck

• 1. TABLE OF CONTENTS
• 2. INTRODUCTION
• 2.1. FOREWORD
• 2.2. ABOUT THIS MANUAL
• 2.3. WARNINGS
• 2.4. ALERTS
• 2.5. TRUCK MODEL ILLUSTRATION
• 2.6. NONOEM PARTS IN CRITICAL SYSTEMS
• 3. STANDARD CHARTS AND TABLES
• 3.1. GENERAL INFORMATION
• 3.2. STANDARD TIGHTENING TORQUES
• 3.3. CONVERSION MULTIPLIERS
• 4. GENERAL SAFETY
• 4.1. GENERAL SAFETY
• 4.2. PRECAUTIONS FOR TRUCK OPERATION
• 4.3. OPERATING THE MACHINE
• 4.4. EXTERIOR LIGHTING
• 4.5. PRECAUTIONS FOR MAINTENANCE
• 4.6. WHEN REPAIRS ARE NECESSARY
• 4.7. SPECIAL PRECAUTIONS
• 5. WARNING AND CAUTIONS
• 5.1. GENERAL INFORMATION
• 5.2. PIN PLATE
• 5.3. GRADE SPEED CHART
• 5.4. MACHINE SAFETY
• 5.5. KEY SWITCH
• 5.6. OIL FILL AND CHECK
• 5.7. HIGH PRESSURES
• 5.8. BATTERY AND ISOLATION BOX
• 5.9. HIGH VOLTAGE
• 5.10. WELDING
• 5.11. LIFTING POINTS
• 5.12. EMERGENCY DUMPING
• 5.13. ROPS/FOPS
• 5.14. TOWING
• 5.15. LUBRICATION CHART
• 6. OPERATING INSTRUCTIONS
• 6.1. PREPARING FOR OPERATION
• 6.2. RETRACTABLE LADDER SYSTEM (If Equipped)
• 6.3. PRESHIFT BRAKE TEST
• 6.4. TRUCK OPERATION
• 6.5. DISABLED TRUCK CONNECTORS
• 6.6. TOWING
• 6.7. PAYLOAD METER IV SYSTEM
• 6.8. AUTOMATIC LUBRICATION SYSTEM
• 6.9. SYSTEM CHECKOUT
• 6.10. RESERVE ENGINE OIL SYSTEM (if equipped)
• 7. OPERATOR CAB AND CONTROLS
• 7.1. CAB INTERIOR
• 7.2. STEERING WHEEL AND CONTROLS
• 7.3. PEDALS AND RETARDER LEVER
• 7.4. OVERHEAD PANEL AND DISPLAYS
• 7.5. CENTER CONSOLE
• 7.6. DIAGNOSTIC PORTS
• 7.7. OPERATOR SEAT (Standard)
• 7.8. PASSENGER SEAT (Standard)
• 7.9. OPERATOR SEAT (Optional)
• 7.10. PASSENGER SEAT (Optional)
• 7.11. HEATER / AIR CONDITIONER CONTROLS
• 7.12. INSTRUMENT PANEL
• 7.13. STATUS INDICATOR LIGHT PANEL
• 7.14. DIGITAL DISPLAY OPERATION
• 7.15. KOMTRAX Plus
• 7.16. ORBCOMM
• 7.17. KOMATSU WIRELESS BRIDGE (KWB)
• 7.18. FUSES AND CIRCUIT BREAKERS
• 8. LUBRICATION AND SERVICE
• 8.1. GENERAL INFORMATION
• 8.2. LUBRICATION CHART
• 8.3. EVERY 10 HOUR (DAILY) MAINTENANCE
• 8.4. INITIAL 50 HOUR LUBRICATION AND MAINTENANCE INSPECTION
• 8.5. INITIAL 100 HOUR LUBRICATION AND MAINTENANCE INSPECTION
• 8.6. EVERY 250 HOUR LUBRICATION AND MAINTENANCE
• 8.7. EVERY 500 HOUR LUBRICATION AND MAINTENANCE
• 8.8. EVERY 1000 HOURS LUBRICATION AND MAINTENANCE
• 8.9. EVERY 2500 HOUR MAINTENANCE
• 8.10. EVERY 3000 HOUR LUBRICATION AND MAINTENANCE
• 8.11. EVERY 4000 HOUR MAINTENANCE
• 8.12. EVERY 5000 HOUR MAINTENANCE
• 8.13. EVERY 18,000 HOUR MAINTENANCE
• 9. SPECIFICATIONS
• 9.1. MAJOR COMPONENT DESCRIPTION
• 9.2. SPECIFICATIONS
• 10. RADIO
• 10.1. AM/FM RADIO / CD / MP3 / USB / iPOD / AUX PLAYER
• 10.2. GENERAL FEATURES
• 10.3. RADIO OPERATION
• 10.4. CD OPERATION
• 10.5. IPOD OPERATION
• 10.6. USB DEVICE OPERATION
• 10.7. AUXILIARY DEVICE OPERATION
• 10.8. BLUETOOTH OPERATION
• 10.9. RECEIVER SYSTEM SETTINGS
• 10.10. TROUBLESHOOTING