Komatsu Auto Greasing System Hydraulic Excavator Operation and Maintenance Manual UEAM001401

Description

• Model List:
  • Auto Greasing System Hydraulic Excavator

• 1. LUBRICATION SYSTEM
• 1.1. Safety Instructions
• 1.1.1. Appropriate Use
• 1.1.2. General Safety Instructions
• 1.1.3. Regulations for Prevention of Accidents
• 1.1.4. Operation, Repair and Maintenance
• 1.1.5. Installation
• 1.2. Progressive Metering Devices Model SSV
• 1.2.1. Suitable Lubricants
• 1.2.2. Lubricant Distribution within the Metering Device
• 1.2.3. Monitoring of the Operation
• 1.2.3.1. Systemdependent monitoring
• 1.2.3.2. Visual monitoring
• 1.2.3.3. Electrical monitoring (microprocessor control)
• 1.2.4. Determining the Lubricant Output by Combining Outlets
• 1.2.4.1. Screwtype fittings (main metering device and secondary metering devices)
• 1.2.4.2. Tube Fittings, Pushin Type (main metering device)
• 1.2.5. Tube Fittings, PlugType (secondary metering devices)
• 1.2.5.1. Single lubricant output
• 1.2.5.2. Double or multiple lubricant output
• 1.2.5.3. Fig 14 Single, double and triple lubricant output
• 1.2.6. Lubricant Metering Devices SSV 14 up to SSV 22
• 1.2.7. Tube fittings, Screwtype
• 1.2.7.1. Main and secondary metering device
• 1.2.8. Tube Fittings, Pushin Type
• 1.2.8.1. Metering Devices
• 1.2.8.2. Connection of the Highpressure Plastic Hose and the Pressure Plastic Tube
• 1.2.9. Plastic tubes and highpressure plastic hoses
• 1.2.9.1. Plastic tube (? 6 x 1,5 mm)
• 1.2.9.2. Highpressure plastic hoses ? 8,6 x 2,3 mm
• 1.3. Troubleshooting
• 1.4. Technical Data
• 1.5. Tightening Torques
• 1.6. Lubricants
• 1.6.1. Recommended greases for centralised lubrication systems
• 2. Central Lubrication Pump
• 2.1. Safety Instructions
• 2.1.1. Appropriate Use
• 2.1.2. General Safety Instructions
• 2.1.3. Regulations for prevention of accidents
• 2.1.4. Operation, Maintenance and Repair
• 2.1.5. Installation
• 2.2. Central Lubrication Pump
• 2.2.1. Lowlevel control (Option)
• 2.2.2. Operation
• 2.2.2.1. Commissioning
• 2.3. Maintenance, Repair and Tests
• 2.3.1. Maintenance
• 2.3.1.1. To Fill Pump
• 2.3.2. Repair
• 2.3.2.1. Pump
• 2.3.2.2. Printed circuit boards
• 2.3.2.3. Replace the pump element
• 2.3.3. Tests
• 2.3.3.1. Test run / Triggering an additional lubrication
• 2.3.3.2. To check the system
• 2.3.3.3. To Check the Safety Valve
• 2.4. Troubleshooting
• 2.5. Technical Data
• 2.5.1. Connection Diagram
• 2.6. Lubricants
• 2.6.1. Lubricating greases for Automatic Grease Systems
• 3. Printed Circuit Board (standard system)
• 3.1. Applications
• 3.1.1. Mode of Operation
• 3.1.2. Time Setting
• 3.1.2.1. Fault indication
• 3.1.2.2. Repair
• 3.1.3. Operational Test / To Trigger an Additional Lubrication Cycle
• 3.2. Troubleshooting
• 3.3. Technical Data
• 3.3.1. Connection Diagram
• 3.3.2. Combinations of the jumper positions Survey