Komatsu AX Series Forklift Truck Service Manual KO-SM060

Description

• Model List:
  • AX Series Forklift Truck

• 1. BEFORE
• 1.1. DESCRIPTION OF THE SYMBOLS
• 2. BEGEN
• 2.1. GENERAL AND SPECIFICATIONS
• 2.1.1. Specifications
• 2.1.2. Periodic replacement of consumable parts
• 2.1.3. Safety items foe maintenance
• 2.1.4. Standard tightening torque
• 2.1.5. Standard tightening torque for pipe joint
• 3. BECONV
• 3.1. CONVERSION TABLE
• 3.1.1. Millimeters to Inches
• 3.1.2. Inches to Millimeters
• 3.1.3. Cubic meters to Cubic Yards
• 3.1.4. Cubic yards to Cubic meters
• 3.1.5. Liter to U.S. Gallon
• 3.1.6. Gallon to Liter
• 3.1.7. Liter to U.K. Gallon
• 3.1.8. Gallon to Liter
• 3.1.9. Kilogram to Pound
• 3.1.10. Pound to Kilogram
• 3.1.11. Kg/cm2 to lb/in2
• 3.1.12. Kgm to Ft. lb
• 3.1.13. Temperature
• 4. BEDIS
• 4.1. DISASSEMBLY AND ASSEMBLY
• 4.1.1. Clutch
• 4.1.2. Clutch master cylinder
• 4.1.3. Clutch release cylinder
• 4.1.4. Clutch transmission
• 4.1.5. TORQFLOW transmission
• 4.1.6. Differential (For direct drive transmission)
• 4.1.7. Front axle
• 4.1.8. Drive axle
• 4.1.9. Wheel brake
• 4.1.10. Brake master cylinder
• 4.1.11. Control valve
• 4.1.12. Hydraulic pump
• 4.1.13. Steering valve
• 4.1.14. Steering axle
• 4.1.15. Power steering cylinder
• 4.1.16. Tilt cylinder
• 4.1.17. Mast
• 5. BEMAINT
• 5.1. MAINTENANCE STANDARD
• 5.1.1. Clutch
• 5.1.2. Clutch release cylinder
• 5.1.3. Testing
• 5.1.4. TORQFLOW transmission
• 5.1.5. Differential (For direct drive transmission)
• 5.1.6. Brake master cylinder
• 5.1.7. Steering axle
• 6. BEREMOV
• 6.1. REMOVAL AND INSTALLATION
• 6.1.1. Overall assembly and disassembly drawing
• 6.1.2. Weight table
• 6.1.3. Mast
• 6.1.4. Engine
• 6.1.5. (Clutch, torque converter) transmissiondrive axle
• 6.1.6. Steering axle, (power steering)
• 6.1.7. Wheel brake
• 7. BESTRUC
• 7.1. STRUCTURE AND FUNCTION
• 7.1.1. Transmission control valve
• 7.1.2. Electrical circuit diagram
• 8. BETEST
• 8.1. TESTING AND ADJUSTING
• 8.1.1. Service data (gasoline engine lift truck)
• 8.1.2. Gasoline engine
• 8.1.3. Air cleaner
• 8.1.4. Method of adjusting ignition timing
• 8.1.5. Adjusting of valve clearance
• 8.1.6. Tightening torques for cylinder head mounting bolt
• 8.1.7. Clutch disc
• 8.1.8. Differential case
• 8.1.9. TORQFLOW transmission case
• 8.1.10. Hydraulic tank
• 8.1.11. Measuring hydraulic drift of lift cylinder, tilt cylinder
• 8.1.12. Adjusting clutch/brake pedal (clutch type truck)
• 8.1.13. Adjusting inching/brake pedal
• 8.1.14. Adjusting parking brake lever
• 8.1.15. Bleeding air
• 8.1.16. Lubricants lit
• 8.1.17. Check items for each equipment
• 9. BETROUB
• 9.1. TROUBLESHOOTING
• 9.1.1. Mast
• 10. BSCARB
• 10.1. CARB SYSTEM INFORMATION, TUNEUP MAINTENANCE (CARB)
• 10.1.1. SERVICE DATA AND SPECIFICATIONS
• 10.1.2. TROUBLE DIAGNOSIS AND CORRECTIONS
• 10.1.3. CARB FUEL SYSTEM
• 10.1.4. EXHAUST GASES / EMISSIONS
• 10.1.5. WIRING SCHEMATICS
• 11. BSENELEC
• 11.1. ENGINE ELECTRICAL SYSTEM
• 11.1.1. SERVICE DATA AND SPECIFICATIONS
• 11.1.2. BATTERY
• 11.1.3. STARTING SYSTEM
• 11.1.4. CHARGING SYSTEM
• 11.1.5. IGNITION SYSTEM
• 12. BSENFUEL
• 12.1. TECHNICAL BULLETIN
• 12.2. SERVICE DATA AND SPECIFICATIONS
• 12.2.1. FUEL PUMP
• 12.2.2. CARBURETOR
• 12.2.3. GOVERNOR
• 12.3. TROUBLE DIAGNOSES AND CORRECTIONS
• 12.3.1. CARBURETOR
• 12.3.2. AUTOCHOKE MECHANISM
• 12.3.3. INSPECTION AND ADJUSTMENT
• 12.3.4. MAJOR SERVICE OPERATION
• 12.4. ENGINE LUBRICATION COOLING SYSTEMS
• 12.4.1. SERVICE DATA AND SPECIFICATIONS
• 12.4.2. TROUBLE DIAGNOSES AND CORRECTIONS
• 12.4.3. ENGINE LUBRICATION SYSTEM
• 12.4.4. ENGINE COOLING SYSTEM
• 13. BSMECH
• 13.1. TECHNICAL BULLETIN
• 13.2. SERVICE DATA AND SPECIFICATIONS
• 13.2.1. GENERAL SPECIFICATIONS
• 13.2.2. INSPECTION AND ADJUSTMENT
• 13.2.3. TIGHTENING TORQUE
• 13.3. TROUBLE DIAGNOSES AND CORRECTIONS
• 13.4. ENGINE DISASSEMBLY
• 13.5. INSPECTION AND REPAIR
• 13.5.1. PREPARATIONS FOR INSPECTION
• 13.5.2. INTAKE MANIFOLD WATER JACKET
• 13.5.3. CYLINDER HEAD
• 13.5.4. VALVE
• 13.5.5. VALVE SPRINGS
• 13.5.6. CYLINDER BLOCK
• 13.5.7. PISTON, PISTON PIN, AND PISTON RINGS
• 13.5.8. CONNECTING RODS
• 13.5.9. CRANKSHAFT
• 13.5.10. MAIN BEARING SHELLS
• 13.5.11. CAMSHAFT
• 13.5.12. VALVE ROCKER MECHANISM
• 13.5.13. DRIVING PLATE, RING GEAR AND FLYWHEEL
• 13.6. ENGINE ASSEMBLY
• 13.6.1. PRECAUTIONS
• 13.6.2. PISTON AND CONNECTING RODS
• 13.6.3. ASSEMBLING OF ENGINE
• 13.7. SPECIAL SERVICE TOOLS
• 14. BSTUNEUP
• 14.1. SERVICE DATA AND SPECIFICATIONS
• 14.1.1. INSPECTION AND ADJUSTMENT
• 14.1.2. TIGHTENING TORQUE
• 14.2. TROUBLE DIAGNOSES AND CORRECTIONS
• 14.3. ENGINE TUNEUP
• 14.3.1. BASIC MECHANICAL SYSTEM
• 14.3.2. IGNITION AND FUEL SYSTEM
• 14.3.3. GOVERNOR SYSTEM
• 14.3.4. FAST IDLE CONTROL DEVICE
• 14.4. SPECIAL SERVICE TOOL