Komatsu CX50 Forklift Truck Service Manual SM203

Description

• Model List:
  • CX50 Forklift Truck

• 1. Foreword and general information
• 1.1. Safety notice
• 1.2. How to read the shop manual
• 1.3. Explanation of terms for maintenance standard
• 1.4. Handling of electric equipment and hydraulic components
• 1.5. Handling of new types of connectors used on engines
• 1.6. How to read electric wire code
• 1.7. Precautions when carrying out operation
• 1.8. Standard tightening torque tables
• 1.9. Conversion tables
• 2. Specifications
• 2.1. Dimensional diagram
• 2.2. Diesel engine lift truck with SAA4D95LE5A engine (UL spec)
• 2.3. Gasoline engine lift truck with EBTTB452A/3A (UL spec)
• 2.4. Weight table
• 2.5. Lubricants
• 3. Structure, function and maintenance standard
• 3.1. Engine and cooling system
• 3.2. Power train
• 3.3. Steering system
• 3.4. Brake system
• 3.5. Undercarriage and frame
• 3.6. Hydraulic system
• 3.7. Work equipment
• 3.8. Electric devices Part 1
• 3.9. Electric devices Part 2
• 4. Standard value table
• 4.1. Lift truck with SAA4D95LE5A engine (UL spec)
• 4.2. Lift truck with EBTTB452A/3A engine (UL spec)
• 5. Testing and adjusting
• 5.1. Check of troubleshooting software functions and failure codes
• 5.2. Hydraulic piping pressure release procedure
• 5.3. Replacement of engine oil and engine oil filter
• 5.4. Replacement of fuel filter
• 5.5. Cleaning of radiator
• 5.6. Check of air cleaner and replacement of cleaner element
• 5.7. Oil level check and oil replacement of differential case
• 5.8. Oil replacement and strainer cleaning of Torqflow transmission
• 5.9. Testing power train oil pressure
• 5.10. Check of hydraulic tank
• 5.11. Measurement of wear amount of service brake disc
• 5.12. Check of parking brake
• 5.13. Air bleeding procedure
• 5.14. Adjustment of brake pedal
• 5.15. Adjustment of inching pedal
• 5.16. Measurement of cylinder hydraulic drift and hydraulic forward drift
• 5.17. Adjustment of mast Japan manufacture
• 5.18. Adjustment of fork carriage Japan manufacture
• 5.19. Check of drive shaft for looseness, play and damage
• 5.20. Check of diode
• 6. Troubleshooting
• 6.1. General information on troubleshooting
• 6.2. Failure codes ISO controller (UL spec)
• 6.3. Electrical system (Emode) SAA4D95LE5A engine (UL spec)
• 6.4. Electrical system (Emode) EBTTB452A/3A engine (UL spec)
• 6.5. Hydraulic and mechanical system (Hmode)
• 7. Disassembly and assembly
• 7.1. General information
• 7.2. Engine and cooling system
• 7.3. Power train components
• 7.4. Hydraulic equipment
• 7.5. Work equipment
• 7.6. Electric devices
• 8. manufactured masts
• 8.1. MS 2Stage Masts
• 8.2. MT 3Stage Masts
• 8.3. DSeries Sideshifter
• 8.4. ESeries Sideshifter
• 9. Yearly inspection criteria
• 10. Diagrams and drawings
• 10.1. Hydraulic circuit
• 10.2. Electrical circuit UL spec