Komatsu BR500JG-1 Mobile Crusher Operation and Maintenance Manual SEAM011303T

Description

• Model List:
  • BR500JG-1 Mobile Crusher

• 1. COVER
• 2. FOREWORD
• 3. SAFETY INFORMATION
• 4. TO THE USER
• 5. LOCATION OF PLATES,TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR
• 6. CONTENTS
• 7. SAFETY
• 7.1. GENERAL PRECAUTIONS
• 7.2. PRECAUTIONS DURING OPERATION
• 7.2.1. BEFORE STARTING ENGINE
• 7.2.2. AFTER STARTING ENGINE
• 7.2.3. CRUSHER (CRUSHING) OPERATIONS
• 7.2.4. BATTERY
• 7.2.5. TOWING
• 7.3. PRECAUTIONS FOR MAINTENANCE
• 7.4. POSITION FOR ATTACHING SAFETY LABELS
• 8. OPERATION
• 8.1. GENERAL VIEW
• 8.2. EXPLANATION OF INSTRUMENTS
• 8.2.1. VEHICLE MONITORING SYSTEM
• 8.2.2. SWITCH UNIT
• 8.2.3. CONTROL LEVER,DIAL,PATROL LIGHT
• 8.2.4. CAP AND COVER WITH LOCK
• 8.2.5. DUST INDICATOR
• 8.2.6. FUSIBLE LINK
• 8.2.7. FUSE
• 8.2.8. ADDITIONAL LAMP CONNECTOR
• 8.2.9. RADIO CONTROL
• 8.3. OPERATING PROCEDURES
• 8.3.1. CHECK BEFORE STARTING
• 8.3.2. STARTING THE ENGINE
• 8.3.3. OPERATIONS AND CHECKS AFTER STARTING ENGINE
• 8.3.4. MOVING MACHINE OFF
• 8.3.5. STEERING (CHANGING THE COURSE)
• 8.3.6. STOPPING THE VEHICLE
• 8.3.7. STARTING CRUSHER OPERATIONS
• 8.3.8. OPERATIONS STARTING PROCEDURES OF (NEW) CRUSHER
• 8.3.9. BASIC HANDLING OF GRIZZLY FEEDER (EFFECTIVE MUCK REMOVING METHOD)
• 8.3.10. WATER SPRINKLER
• 8.3.11. FINISHING OPERATIONS
• 8.3.12. AFTER COMPLETING OPERATIONS
• 8.3.13. STOPPING THE ENGINE
• 8.3.14. CHECKS AFTER STOPPING ENGINE
• 8.3.15. REVERSE ROTATION FUNCTION OF CRUSHER
• 8.3.16. AUTOMATIC STOPPING OF BELT CONVEYOR
• 8.3.17. PROHIBITED OPERATIONS
• 8.3.18. PRECAUTIONS WHEN TRAVELING UP OR DOWN HILLS
• 8.4. TRANSPORTATION
• 8.4.1. PACKING STYLE FOR TRANSPORTATION
• 8.4.2. LOADING,UNLOADING WORK
• 8.4.3. PRECAUTIONS FOR LOADING
• 8.4.4. PRECAUTIONS FOR TRANSPORTATION
• 8.5. LONGTERM STORAGE
• 8.5.1. BEFORE STORAGE
• 8.5.2. DURING STORAGE
• 8.5.3. AFTER STORAGE
• 8.6. TROUBLESHOOTING
• 8.6.1. PHENOMENA THAT ARE NOT FAILURES
• 8.6.2. METHOD OF TOWING MACHINE
• 8.7. WHEN THE BATTERY HAS DISCHARGED
• 8.7.1. BATTERY REMOVAL AND INSTALLATION
• 8.7.2. BATTERY CHARGES
• 8.7.3. STARTING ENGINE WITH BOOSTER CABLES
• 9. MAINTENANCE
• 9.1. GENERAL INSTRUCTIONS ON MAINTENANCE OPERATIONS
• 9.2. AIR BLEEDING FROM CIRCUIT
• 9.2.1. AIR BLEEDING IN THE MAIN PUMP
• 9.2.2. STARTING THE ENGINE
• 9.2.3. AIR BLEEDING IN THE CRUSHER MOTOR
• 9.2.4. BLEEDING AIR FROM GRIZZLY FEEDER MOTOR
• 9.2.5. AIR BLEEDING IN THE BELT CONVEYOR MOTOR
• 9.2.6. AIR BLEEDING IN THE TRAVEL MOTOR (PERFORM THIS ONLY WHEN THE OIL IN THE TRAVEL MOTOR CASE IS DRAINED.)
• 9.2.7. AIR BLEEDING IN THE CYLINDER
• 9.2.8. STARTING OPERATIONS
• 9.3. OIL FILLER AND OIL LEVEL GAUGE
• 9.4. STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS
• 9.4.1. INTRODUCTION OF NECESSARY TOOLS
• 9.4.2. TORQUE LIST
• 9.5. MAINTENANCE TABLE
• 9.6. PERIODIC MAINTENANCE
• 9.6.1. CHECK BEFORE STARTING
• 9.6.2. EVERY 100 HOURS SERVICE
• 9.6.3. EVERY 250 HOURS SERVICE
• 9.6.4. EVERY 500 HOURS SERVICE
• 9.6.5. EVERY 1000 HOURS SERVICE
• 9.6.6. EVERY 2000 HOURS SERVICE
• 9.6.7. EVERY 4000 HOURS SERVICE
• 9.6.8. EVERY 5000 HOURS SERVICE
• 9.7. WHEN REQUIRED
• 9.7.1. CHECK,CLEANING AND REPLACEMENT OF AIR CLEANER
• 9.7.2. CLEANING OF THE INSIDE OF THE COOLING SYSTEM
• 9.7.3. CHECK AND ADJUSTMENT FOR LOOSENESS OF TRACK SHOE BOLT
• 9.7.4. TENSION CHECK AND ADJUSTMENT FOR THE TRACK SHOE
• 9.7.5. CHECK,ADJUST,REPLACE CRUSHER
• 9.7.6. CHECK,ADJUST BELT CONVEYOR
• 9.8. WEAR PARTS
• 9.8.1. WEAR PARTS RELATED TO THE BODY
• 9.8.2. WEAR PARTS RELATED TO THE CRUSHER
• 9.8.3. WEAR PARTS RELATED TO THE BELT CONVEYOR
• 9.9. USE OF FUEL,COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE
• 9.10. PERIODIC REPLACEMENT OF IMPORTANT PARTS
• 9.11. TROUBLESHOOTING
• 9.11.1. CRUSHER
• 9.11.2. ELECTRICAL EQUIPMENT
• 9.11.3. BODY
• 9.11.4. ENGINE
• 9.11.5. BELT CONVEYOR
• 10. SPECIFICATIONS AND CIRCUIT DIAGRAMS
• 10.1. EXTERNAL VIEWS
• 10.2. SPECIFICATIONS
• 11. OPTIONS,ATTACHMENTS
• 11.1. GENERAL PRECAUTIONS
• 11.1.1. PRECAUTIONS RELATED TO SAFETY
• 11.2. HYDRAULIC MAGNETIC SEPARATOR
• 11.2.1. SPECIFICATION (KMG900L)
• 11.2.2. GENERAL VIEW (KMG900L)
• 11.2.3. PRECAUTIONS ON SAFETY
• 11.2.4. CONNECTING METHOD TO MACHINE BODY
• 11.2.5. PRECAUTIONS FOR USE
• 11.2.6. INSPECTION AND ADJUSTMENT
• 11.2.7. TROUBLES AND CORRECTIVE ACTIONS
• 11.2.8. MAINTENANCE SCHEDULE CHART
• 11.3. DEBRIS DISCHARGE CONVEYOR
• 11.3.1. SPECIFICATION
• 11.3.2. ASSEMBLY PROCEDURE
• 11.4. HYDRAULIC MAGNETIC SEPARATOR HYDRAULIC HOSE CONNECTING METHOD
• 11.5. MUCKING CONVEYOR HYDRAULIC HOSE CONNECTING METHOD