Komatsu CX50 Forklift Truck Operation and Maintenance Manual OM304

Description

• Model List:
  • CX50 Forklift Truck

• 1. CONTENTS
• 2. FOREWORD
• 2.1. INTRODUCTION
• 2.1.1. ABOUT THIS MANUAL
• 2.1.2. STORAGE LOCATION FOR OPERATION AND MAINTENANCE MANUAL
• 2.1.3. ENGINE MOUNTED ON THIS LIFT TRUCK
• 2.1.4. FOR YOUR SAFETY
• 2.1.5. APPLICABLE MODEL AND SERIAL NO.
• 2.1.6. GENERAL VIEW OF LIFT TRUCK
• 2.1.7. QUALIFICATIONS FOR OPERATION
• 2.1.8. RUNNING IN A NEW LIFT TRUCK
• 2.1.9. MAINTENANCE FOR NEW LIFT TRUCK
• 2.1.10. WARRANTY AND SERVICE
• 2.1.11. NECESSARY INFORMATION ABOUT LIFT TRUCK
• 2.2. DIESEL ENGINE EMISSION CONTROL WARRANTY STATEMENT
• 2.2.1. FEDERAL EMISSION CONTROL WARRANTY STATEMENT
• 2.2.2. CALIFORNIA EMISSION CONTROL WARRANTY STATEMENT
• 2.2.3. GENERAL EXCLUSIONS
• 2.3. TB45 ENGINE EMISSION CONTROL WARRANTY STATEMENT
• 2.3.1. LABELS REQUIRED AND LABEL LOCATIONS
• 2.3.2. WARRANTY
• 2.3.3. TB45 EPA CERTIFICATE OF CONFORMITY
• 2.4. WARRANTY CERTIFICATES
• 2.4.1. PRODUCT WARRANTY
• 2.4.2. EPA EMISSION CONTROL DIESEL ENGINES
• 2.4.3. EPA EMISSION CONTROL GASOLINE/LPG ENGINES
• 3. SAFETY
• 3.1. SAFETY LABELS
• 3.1.1. SAFETY LABEL LOCATION CHART UL MODELS
• 3.1.2. SAFETY LABEL DESCRIPTIONS UL MODELS
• 3.1.3. SAFETY LABEL LOCATION CHART NONUL MODELS
• 3.1.4. SAFETY LABEL DESCRIPTIONS NONUL MODELS
• 3.2. BASIC PRECAUTIONS
• 3.3. BEFORE STARTING OPERATION
• 3.4. TRAVELING THE LIFT TRUCK
• 3.5. LOAD HANDLING OPERATION
• 3.6. PRECAUTIONS FOR INSPECTION AND MAINTENANCE
• 3.7. HOISTING AND TRANSPORTING THE LIFT TRUCK
• 3.8. STRUCTURE AND STABILITY OF THE LIFT TRUCK
• 3.8.1. LONGITUDINAL STABILITY
• 3.8.2. CENTER OF GRAVITY OF A LOAD
• 3.8.3. COMBINED CENTER OF GRAVITY AND STABILITY ON THE LOADED LIFT TRUCK
• 3.8.4. COMBINED CENTER OF GRAVITY AND STABILITY
• 3.8.5. ACTUAL CAPACITY
• 3.9. DATA PLATE
• 3.10. INTRODUCTION OF OPTIONAL SAFETY DEVICES
• 4. OPERATION
• 4.1. OPERATION
• 4.1.1. GENERAL VIEW OF LIFT TRUCK
• 4.2. REMOVAL AND INSTALLATION OF ATTACHMENTS
• 4.2.1. SAFETY PRECAUTIONS
• 4.2.2. FORKS
• 4.2.3. CARRIAGE
• 4.2.4. MAST
• 4.2.5. SIDE SHIFT, FORK POSITIONER AND CLAMP ATTACHMENTS
• 4.2.6. STARTUP INSPECTION
• 4.2.7. MOUNTING/DISMOUNTING AND SEAT ADJUSTMENT
• 4.2.8. STARTING, GEAR SHIFTING, AND TRAVELING
• 4.2.9. TEMPORARY STOPPING, PARKING AND STOPPING
• 4.2.10. HANDLING LOADS
• 4.2.11. CHECKING AFTER OPERATION
• 5. INSPECTION AND MAINTENANCE
• 5.1. INSPECTION AND MAINTENANCE
• 5.1.1. STARTUP INSPECTION
• 5.1.2. CHECKING AND REPORTING AFTER OPERATION
• 5.1.3. SIMPLE MAINTENANCE
• 5.1.4. REPLACING FUSES
• 5.1.5. RUNNING IN COLD WEATHER
• 5.1.6. PROCEDURE WITH OVERHEATED ENGINE
• 5.1.7. OPERATING LIFT TRUCKS IN SPECIAL ENVIRONMENT OR IN FORCIBLE WAY
• 5.1.8. ACTION TO TAKE WHEN THE FORK FAILS TO LOWER
• 5.1.9. WASHING LIFT TRUCKS
• 5.1.10. LONGTERM STORAGE
• 5.1.11. HOISTING LIFT TRUCK
• 5.1.12. LOADING AND UNLOADING LIFT TRUCK
• 5.1.13. INSPECTION AND MAINTENANCE SCHEDULE CHART
• 5.1.14. PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS
• 5.2. SERVICE DATA
• 5.2.1. NONUL GAS MODELS
• 5.2.2. NONUL DIESEL MODELS
• 5.2.3. UL GAS MODELS
• 5.2.4. UL DIESEL MODELS
• 5.2.5. BOLT TIGHTENING TORQUE
• 6. TECHNICAL DATA
• 6.1. TECHNICAL DATA
• 6.1.1. DIMENSIONAL DIAGRAM
• 6.1.2. NONUL GASOLINE MODELS FG40ZT/35T/40T10
• 6.1.3. NONUL GASOLINE MODELS FG45T/50AT10
• 6.1.4. NONUL DIESEL MODELS FD40ZYT/35YT/40YT10
• 6.1.5. NONUL DIESEL MODELS FD45YT/50AYT10
• 6.1.6. UL GASOLINE MODELS FG40ZTU/40TU10
• 6.1.7. UL GASOLINE MODELS FG45TU/50ATU10
• 6.1.8. UL DIESEL INTERIM MODELS FD40ZTU/40TU10
• 6.1.9. UL DIESEL MODELS FD45TU/50ATU10
• 7. LPG FUEL SYSTEM
• 7.1. LP GAS FUEL SYSTEM
• 7.1.1. SAFETY LABEL LOCATION CHART
• 7.1.2. SAFETY LABEL DESCRIPTIONS
• 7.1.3. BASIC PRECAUTIONS
• 7.1.4. GENERAL VIEW
• 7.1.5. EXPLANATION OF COMPONENTS
• 7.1.6. REFUELING LP GAS
• 7.1.7. STARTUP INSPECTION
• 7.1.8. OPERATION
• 7.1.9. SIMPLE MAINTENANCE
• 7.1.10. TAR CHECK AND DRAINING OF VAPORIZER
• 7.1.11. CLEANING THE LP GAS FILTER
• 7.1.12. PARKING AND STORAGE
• 7.1.13. INSPECTION AND MAINTENANCE SCHEDULE CHART
• 7.1.14. PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS
• 7.1.15. SERVICE DATA
• 8. ATTACHMENTS AND OPTIONS
• 8.1. ATTACHMENTS
• 8.1.1. FEATURES
• 8.1.2. MODEL PLATE AND SERIAL NO. LOCATION
• 8.1.3. SAFETY PRECAUTIONS
• 8.1.4. SAFETY LABEL
• 8.1.5. GENERAL VIEW
• 8.1.6. EXPLANATION OF COMPONENTS
• 8.1.7. LOADING AND UNLOADING WITH A SIDE SHIFTER
• 8.1.8. OPERATING FORK POSITIONER
• 8.1.9. OPERATING CLAMP OPEN GUARD
• 8.1.10. INSPECTION AND MAINTENANCE
• 8.2. OPTIONS