Komatsu D155A-5 Bull Dozer Operation and Maintenance Manual PEN00795-00

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Komatsu D155A-5 Bull Dozer Operation and Maintenance Manual PEN00795-00

$30.00

Type Of Manual: Operation and Maintenance Manual
Manual ID: PEN00795-00
Format: PDF
Size: 5.2MB
Number of Pages: 271

Category: Komatsu Operation and Maintenance Manual PDF

Model List:
- D155A-5 Bull Dozer

1. COVER
2. FOREWORD
2.1. FOREWORD
2.2. SAFETY INFORMATION
2.3. INTRODUCTION
2.3.1. FRONT/REAR, LEFT/RIGHT DIRECTIONS OF MACHINE
2.3.2. VISIBILITY FROM OPERATORS SEAT
2.3.3. BREAKING IN THE MACHINE
2.4. NECESSARY INFORMATION
2.4.1. PRODUCT IDENTIFICATION NUMBER (PIN), MACHINE SERIAL NO. PLATE
2.4.2. ENGINE SERIAL NO. PLATE AND POSITION
2.4.3. BLADE SERIAL NO. PLATE POSITION
2.4.4. RIPPER SERIAL NO. PLATE POSITION
2.4.5. POSITION OF SERVICE METER
2.4.6. TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR
3. CONTENTS
4. SAFETY
4.1. SAFETY
4.2. SAFETY LABELS
4.2.1. POSITIONS OF SAFETY PICTOGRAMS
4.2.2. SAFETY LABELS
4.3. GENERAL PRECAUTIONS
4.4. PRECAUTIONS FOR OPERATION
4.4.1. BEFORE STARTING ENGINE
4.4.1.1. CHECKS BEFORE STARTING ENGINE
4.4.1.2. PRECAUTIONS WHEN STARTING
4.4.1.3. PRECAUTIONS IN COLD AREAS
4.4.2. OPERATION
4.4.2.1. CHECKS BEFORE OPERATION
4.4.2.2. PRECAUTIONS FOR MOVING MACHINE FORWARD OR IN REVERSE
4.4.2.3. PRECAUTIONS WHEN TRAVELING
4.4.2.4. TRAVELING ON SLOPES
4.4.2.5. PROHIBITED OPERATIONS
4.4.2.6. USING BRAKES
4.4.2.7. OPERATE CAREFULLY ON SNOW
4.4.2.8. PARKING MACHINE
4.4.3. TRANSPORTATION
4.4.3.1. LOADING AND UNLOADING
4.4.3.2. SHIPPING
4.4.4. BATTERY
4.4.4.1. BATTERY HAZARD PREVENTION
4.4.4.2. STARTING WITH BOOSTER CABLE
4.4.5. TOWING
4.4.5.1. WHEN TOWING
4.5. PRECAUTIONS FOR MAINTENANCE
5. OPERATION
5.1. GENERAL VIEW
5.1.1. GENERAL VIEW OF MACHINE
5.1.2. GENERAL VIEW OF CONTROLS AND GAUGES
5.2. EXPLANATION OF COMPONENTS
5.2.1. FRONT PANEL
5.2.2. SWITCHES
5.2.3. CONTROL LEVERS, PEDALS
5.2.4. DUST INDICATOR
5.2.5. FUSE BOX
5.2.6. GREASE PUMP HOLDER
5.2.7. DOOR OPEN LOCK
5.2.8. SASH GLASS INTERMEDIATE LOCK
5.2.9. HOT AND COOL BOX
5.2.10. DOOR POCKET
5.2.11. ASHTRAY
5.2.12. TOOL BOX
5.2.13. CAR RADIO, HANDLING
5.2.14. HEATER, HANDLING
5.2.15. ACCUMULATOR, HANDLING
5.2.16. FIRE EXTINGUISHER, LOCATION
5.2.17. BATTERY DISCONNECT SWITCH
5.2.18. HANDLING ENGINE SIDE COVER
5.2.19. EXTERNAL POWER SOURCE TYPE ENGINE PREHEATING HEATER
5.2.20. ADDITIONAL HEATER, HANDLING
5.3. OPERATION
5.3.1. CHECK BEFORE STARTING ENGINE, ADJUST
5.3.2. STARTING ENGINE
5.3.3. OPERATIONS AND CHECKS AFTER STARTING ENGINE
5.3.4. STOPPING ENGINE
5.3.5. CHECK AFTER STOPPING ENGINE
5.3.6. MACHINE OPERATION
5.3.7. STEERING MACHINE
5.3.8. PRECAUTIONS FOR OPERATION
5.3.9. PARKING MACHINE
5.3.10. CHECK AFTER FINISHING WORK
5.3.11. LOCKING
5.3.12. WORK POSSIBLE USING BULLDOZER
5.3.13. RIPPER OPERATION
5.3.14. OPERATING METHOD FOR RIPPING OPERATIONS
5.3.15. ADJUSTING POSTURE OF WORK EQUIPMENT
5.3.16. TIPS FOR LONGER UNDERCARRIAGE LIFE
5.4. TRANSPORTATION
5.4.1. TRANSPORTATION PROCEDURE
5.4.2. LOADING, UNLOADING WORK
5.4.3. METHOD OF LIFTING MACHINE
5.4.4. TRAVELING ON ROADS
5.4.5. REMOVAL OF CAB
5.5. COLD WEATHER OPERATION
5.5.1. PRECAUTIONS FOR LOW TEMPERATURE
5.5.2. AFTER COMPLETION OF WORK
5.5.3. AFTER COLD WEATHER
5.6. LONGTERM STORAGE
5.6.1. BEFORE STORAGE
5.6.2. DURING STORAGE
5.6.3. AFTER STORAGE
5.7. TROUBLESHOOTING
5.7.1. AFTER RUNNING OUT OF FUEL
5.7.2. METHOD OF TOWING MACHINE
5.7.3. IF BATTERY IS DISCHARGED
5.7.4. OTHER TROUBLE
6. MAINTENANCE
6.1. GUIDES TO MAINTENANCE
6.2. OUTLINES OF SERVICE
6.2.1. HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC
6.2.2. OUTLINE OF ELECTRIC SYSTEM
6.3. WEAR PARTS LIST
6.3.1. WEAR PARTS LIST
6.4. USE OF FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE
6.5. STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS
6.5.1. TORQUE LIST
6.6. PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS
6.6.1. SAFETY CRITICAL PARTS
6.7. MAINTENANCE SCHEDULE CHART
6.7.1. MAINTENANCE SCHEDULE CHART
6.8. SERVICE PROCEDURE
6.8.1. INITIAL 250 HOURS SERVICE (ONLY AFTER THE FIRST 250 HOURS)
6.8.2. WHEN REQUIRED
6.8.2.1. CLEAN INSIDE OF COOLING SYSTEM
6.8.2.2. CHECK, CLEAN AND REPLACE AIR CLEANER ELEMENT
6.8.2.3. CHECK AND ADJUST TRACK TENSION
6.8.2.4. CHECK AND TIGHTEN TRACK SHOE BOLTS
6.8.2.5. REVERSE AND REPLACE THE END BITS AND CUTTING EDGES
6.8.2.6. REPLACE FAN BELT
6.8.2.7. CLEAN AND CHECK RADIATOR FINS
6.8.2.8. CLEAN AND CHECK HYDRAULIC COOLER FINS
6.8.2.9. ADJUST IDLER CLEARANCE
6.8.2.10. CHECK UNDERCARRIAGE OIL
6.8.2.11. CLEAN HEATER AIR FILTER (FRESH/RECIRC FILTER)
6.8.2.12. LUBRICATE DOOR HINGE
6.8.2.13. CHECK DOOR LOCK STRIKER
6.8.2.14. REPLACE DOOR DAMPER
6.8.2.15. BLEED AIR FROM HEAD END OF RIGHT PITCH CYLINDER
6.8.2.16. REPLACE WIPER BLADE
6.8.2.17. BLEEDING AIR IN HYDRAULIC SYSTEM
6.8.2.18. CHECK ELECTRICAL INTAKE AIR HEATER
6.8.2.19. LUBRICATING
6.8.3. CHECK BEFORE STARTING
6.8.4. EVERY 250 HOURS SERVICE
6.8.4.1. LUBRICATING
6.8.4.2. CHECK ALTERNATOR DRIVE BELT TENSION, ADJUST
6.8.4.3. CHECK LEVEL OF BATTERY ELECTROLYTE
6.8.4.4. CHECK BRAKE PERFORMANCE
6.8.4.5. CHECK OIL LEVEL IN DAMPER CASE, ADD OIL
6.8.4.6. CHANGE OIL IN ENGINE OIL PAN, REPLACE ENGINE OIL FILTER CARTRIDGE
6.8.5. EVERY 500 HOURS SERVICE
6.8.5.1. REPLACE FUEL FILTER CARTRIDGE
6.8.5.2. REPLACE POWER TRAIN OIL FILTER ELEMENT
6.8.5.3. CHECK OIL LEVEL IN FINAL DRIVE CASE, ADD OIL
6.8.5.4. REPLACE HYDRAULIC TANK BREATHER ELEMENT
6.8.6. EVERY 1000 HOURS SERVICE
6.8.6.1. CHANGE OIL IN POWER TRAIN CASE, WASH STRAINERS
6.8.6.2. CHECK, CLEAN FUEL STRAINER
6.8.6.3. CHECK FOR LOOSE ROPS MOUNT BOLTS
6.8.6.4. REPLACE CORROSION RESISTOR CARTRIDGE
6.8.6.5. CHECK TIGHTENING PARTS OF TURBOCHARGER
6.8.7. EVERY 2000 HOURS SERVICE
6.8.7.1. CHANGE OIL IN HYDRAULIC TANK, REPLACE HYDRAULIC OIL FILTER ELEMENT
6.8.7.2. CHANGE OIL IN FINAL DRIVE CASE
6.8.7.3. CHANGE OIL IN DAMPER CASE, CLEAN DAMPER BREATHER
6.8.7.4. CHECK PIVOT BEARING OIL LEVEL, ADD OIL
6.8.7.5. CHECK OIL LEVEL IN RECOIL SPRING, ASSIST CYLINDER CASE, ADD OIL
6.8.7.6. CLEAN ENGINE BREATHER ELEMENT
6.8.7.7. CHECK ALTERNATOR, STARTING MOTOR
6.8.7.8. CLEAN AND CHECK TURBOCHARGER
6.8.7.9. CHECK PLAY OF TURBOCHARGER ROTOR
6.8.7.10. CHECK ENGINE VALVE CLEARANCE, ADJUST
6.8.8. EVERY 4000 HOURS SERVICE
6.8.8.1. CHECK WATER PUMP
6.8.8.2. CHECK VIBRATION DAMPER
6.8.8.3. CHECKING FOR LOOSENESS OF HIGHPRESSURE CLAMP, HARDENING OF RUBBER
6.8.8.4. CHECKING FOR MISSING FUEL SPRAY PREVENTION CAP, HARDENING OF RUBBER
6.8.8.5. CHECK MAIN FRAME, WORK EQUIPMENT (BLADE, RIPPER)
6.8.9. EVERY 8000 HOURS SERVICE
6.8.9.1. REPLACE HIGHPRESSURE PIPING CLAMPS
6.8.9.2. REPLACE FUEL SPLAY PREVENTION CAPS
7. SPECIFICATIONS
7.1. SPECIFICATIONS
8. ATTACHMENTS, OPTIONS
8.1. GENERAL PRECAUTIONS
8.1.1. PRECAUTIONS RELATED TO SAFETY
8.2. SELECTION OF TRACK SHOE
8.2.1. SELECTION OF TRACK SHOES
8.3. PROCEDURE FOR SELECTING RIPPER POINT
8.3.1. PROCEDURE FOR SELECTING RIPPER POINT
8.4. CAP WITH LOCK, HANDLING
8.4.1. METHOD OF OPENING AND CLOSING CAP WITH LOCK
9. INDEX

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