Komatsu D275A-5 Galeo Bull Dozer Operation and Maintenance Manual SEAM044701P

Description

• Model List:
  • D275A-5 Galeo Bull Dozer

• 1. COVER
• 2. FOREWORD
• 2.1. FOREWORD
• 2.2. SAFETY INFORMATION
• 2.3. INTRODUCTION
• 2.3.1. FRONT/REAR,LEFT/RIGHT DIRECTIONS OF MACHINE
• 2.4. NECESSARY INFORMATION
• 2.4.1. MACHINE SERIAL NO. PLATE AND POSITION
• 2.4.2. ENGINE SERIAL NO. PLATE AND POSITION
• 2.4.3. BLADE SERIAL NO. PLATE POSITION
• 2.4.4. RIPPER SERIAL NO. PLATE POSITION
• 2.4.5. POSITON OF SERVICE METER
• 2.4.6. TABLE OF ENTER SERIAL NO.AND DISTRIBUTORN
• 3. CONTENTS
• 4. SAFETY
• 4.1. SAFETY
• 4.2. SAFETY LABELS
• 4.2.1. POSITIONS OF SAFETY PICTOGRAMS
• 4.2.2. SAFETY LABELS
• 4.3. GENERAL PRECAUTIONS
• 4.3.1. SAFETY RULES
• 4.3.2. IF ABNORMALITIES ARE FOUND
• 4.3.3. CLOTHING AND PERSONAL PROTECTIVE ITEMS
• 4.3.4. FIRE EXTINGUISHER AND FIRST AID KIT
• 4.3.5. SAFETY FEATURES
• 4.3.6. KEEP MACHINE CLEAN
• 4.3.7. INSIDE OPERATORS COMPARTMENT
• 4.3.8. ALWAYS APPLY LOCK WHEN LEAVING OPERATORS SEAT
• 4.3.9. HANDRAILS AND STEPS
• 4.3.10. MOUNTING AND DISMOUNTING
• 4.3.11. NO PEOPLE ON ATTACHMENTS
• 4.3.12. PREVENTION OF BURNS
• 4.3.13. FIRE PREVENTION
• 4.3.14. ACTION IF FIRE OCCURS
• 4.3.15. WINDOW WASHER LIQUID
• 4.3.16. PRECAUTIONS WHEN USING ROPS(ROLL OVER PROTECTIVE STRUCTURE)
• 4.3.17. PRECAUTIONS FOR ATTACHMENTS
• 4.3.18. CAB WINDOW GLASSES
• 4.3.19. UNAUTHORIZED MODIFICATION
• 4.3.20. SAFETY AT WORKSITE
• 4.3.21. WORKING ON LOOSE GROUND
• 4.3.22. DO NOT GO CLOSE TO HIGHVOLTAGE CABLES
• 4.3.23. ENSURE GOOD VISIBILITY
• 4.3.24. VENTILATION FOR ENCLOSED AREAS
• 4.3.25. CHECKING SIGNALMANS SIGNALS AND SIGNS
• 4.3.26. BE CAREFUL ABOUT ASBESTORS DUST
• 4.4. PRECAUTIONS FOR OPERATION
• 4.4.1. BEFORE STARTING ENGINE
• 4.4.2. OPERATION
• 4.4.3. TRANSPORTATION
• 4.4.4. BATTERY
• 4.4.5. TOWING
• 4.5. PRECAUTIONS FOR MAINTENANCE
• 4.5.1. WARNING TAG
• 4.5.2. KEEP WORK PLACE CLEAN AND TIDY
• 4.5.3. APPOINT LEADER WHEN WORKING WITH OTHERS
• 4.5.4. STOP ENGINE BEFORE CARRYING OUT INSPECTION AND MAINTENANCE
• 4.5.5. TWO WORKERS FOR MAINTENANCE WHEN ENGINE IS RUNNING
• 4.5.6. PROPER TOOLS
• 4.5.7. HANDLING ACCUMULATOR
• 4.5.8. PERSONNAL
• 4.5.9. ATTACHMENTS
• 4.5.10. WORK UNDER THE MACHINE
• 4.5.11. NOISE
• 4.5.12. PRECAUTIONS WHEN USING HAMMER
• 4.5.13. REPAIR WELDING
• 4.5.14. REMOVING BATTERY TERMINAL
• 4.5.15. PRECAUTIONS WHEN USING HIGHPRESSURE GREASE TO ADJUST TRACK TENSION
• 4.5.16. DO NOT DISASSEMBLE RECOIL SPRING
• 4.5.17. PRECAUTION WITH HIGHPRESSURE OIL
• 4.5.18. PRECAUTION FOR HIGH FUEL PRESSURE
• 4.5.19. HANDLING HIGHPRESSURE HOSES
• 4.5.20. PRECAUTON FOR HIGH VOLTAGE
• 4.5.21. WASTE MATERIAL
• 4.5.22. MAINTENANCE FOR AIR CONDITIONER
• 4.5.23. COMPRESSED AIR
• 4.5.24. PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS
• 5. OPERATION
• 5.1. GENERAL VIEW
• 5.1.1. GENERAL VIEW OF MACHINE
• 5.1.2. GRENRAL VIEW OF CONTROLS AND GAUGES
• 5.2. EXPLANATION OF COMPONENTS
• 5.2.1. FRONT PANEL
• 5.2.2. SWITCH
• 5.2.3. CONTROL LEVERS,PEDALS
• 5.2.4. SASH GLASS INTERMEDIATE LOCK
• 5.2.5. DOOR POCKET
• 5.2.6. ASHTRAY
• 5.2.7. TOOL BOX
• 5.2.8. CAR STEREO,HANDLING
• 5.2.9. AIR CONDITONER,HANDLING
• 5.2.10. ACCUMULATOR,HANDLING
• 5.3. OPERATION
• 5.3.1. CHECK BEFORE STARTING ENGINE,ADJUST
• 5.3.2. STARTING ENGINE
• 5.3.3. OPERATIONS AND CHECKS AFTER STARTING ENGINE
• 5.3.4. STOPPING ENGINE
• 5.3.5. CHECK AFTER STOPPING ENGINE
• 5.3.6. MOVING MACHINE OFF
• 5.3.7. STOPPING MACHINE
• 5.3.8. SHFTING GEAR
• 5.3.9. SHFTING BETWEEN FOEWARD AND REVERSE
• 5.3.10. STEERING MACHINE
• 5.3.11. PRECAUTIONS FOR OPERATION
• 5.3.12. PARKING MACHINE
• 5.3.13. CHECK AFTER FINISHING WORK
• 5.3.14. LOCKING
• 5.3.15. WORKING POSSIBLE USING BULLDOZER
• 5.3.16. RIPPER OPERATION
• 5.3.17. OPERATION METHOD FOR RIPPING OPERATIONS
• 5.3.18. ADJUSTING POSTURE OF WORK EQUIPMENT
• 5.3.19. TIPS FOR LONGER UNDERCARRIAGE LIFE
• 5.4. TRANSPORTATION
• 5.4.1. TRANSPORTATION PROCEDURE
• 5.4.2. LOADING,UNLOADING WORK
• 5.4.3. PRECAUTIONS FOR LOADING
• 5.4.4. METHOD OF LIFTING MACHINE
• 5.4.5. PRECAUTIONS FOR TRANSPORATION
• 5.4.6. TRAVELINE ON ROADS
• 5.4.7. REMOVEAL OF CAB
• 5.4.8. INSTALLATION OF CAB
• 5.5. COLD WEATHER OPERATION
• 5.5.1. PRECAUTIONS FOR LOW TEMPERATURE
• 5.5.2. AFTER COMPLETION OF WORK
• 5.5.3. AFTER COLD WEATHER
• 5.6. LONGTERM STORAGE
• 5.6.1. BEFORE STORAGE
• 5.6.2. DURING STORAGE
• 5.6.3. AFTER STORAGE
• 5.7. TROUBLESHOOTING
• 5.7.1. AFTER RUNNING OUT OF FUEL
• 5.7.2. METHOD OF TOWING MACHINE
• 5.7.3. IF BATTERY IS DISCHARGED
• 5.7.4. OTHER TROUBLE
• 6. MAINTENANCE
• 6.1. GUIDES TO MAINTENANCE
• 6.2. OUTLINES OF SERVICE
• 6.2.1. HANDLING OIL,FUEL,COOLANT,AND PERFORMING OIL CLINIC
• 6.2.2. OUTLINE OF ELECTRIC SYSTEM
• 6.3. WEAR PARTS LIST
• 6.3.1. WEAR PARTS LIST
• 6.4. USE OF FUEL,COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE
• 6.4.1. PROPER SELECTION OF FUEL,COOLANT AND LUBRICANTS
• 6.5. STANDARD TIGHENING TORQUES FOR BOLTS AND NUTS
• 6.5.1. TORQUE LIST
• 6.6. PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS
• 6.6.1. SAFETY CRITICAL PARTS
• 6.7. MAINTENANCE SCHEDULE CHART
• 6.7.1. MAINTENANCE SCHEDULE CHART
• 6.8. SERVICE PROCEDURE
• 6.8.1. INITIAL 250 HOURS SERVICE(ONLY AFTER THE FIRST 250 HOURS)
• 6.8.2. WHEN REQUIRED
• 6.8.3. CHECK BEFORE STARTING
• 6.8.4. EVERY 250 HOURS SERVICE
• 6.8.5. EVERY 500 HOURS SERVICE
• 6.8.6. EVERY 1000 HOURS SERVICE
• 6.8.7. EVERY 2000 HOURS SERVICE
• 6.8.8. EVERY 4000 HOURS SERVICE
• 6.8.9. EVERY 8000 HOURS SERVICE
• 7. SPECIFICATIONS
• 7.1. SPECIFICATIONS
• 8. ATTACHMENTS,OPTIONS
• 8.1. GENERAL PRECAURIONS
• 8.1.1. PRECAUTIONS RELATED TO SAFETY
• 8.2. SELECTION OF TRACK SHOE
• 8.2.1. SELECTION OF TRACK SHOES
• 8.3. PROCEDURE FOR SELECTING RIPPER POINT
• 8.3.1. PROCEDURE FOR SELECTING RIPPER POINT
• 8.4. CAP WITH LOCK,HANDLING
• 8.4.1. METHOD OF OPENING AND CLOSING CAP WITH LOCK
• 8.5. EFECTIVE METHOD OF OPERATION FOR DUAL TILT DOZER
• 8.5.1. BLADE CONDITION
• 8.5.2. DOZING WORK
• 8.5.3. LEVELING(SPREADING)OPERATION
• 8.5.4. DITCHING OPERATION
• 8.5.5. BOULDER RAISING OPERATION
• 8.5.6. SIDECUTTING OPERATIONS
• 8.5.7. HORIZONTAL DOZING OPERATIONS FROM SIDE SLOPE(ROUGH GROUND)
• 8.6. SHOE SLIP CONTROL
• 8.6.1. MODE SELECTION SWITCH PANEL(SHOE SLIP CONTROL)
• 8.6.2. EFECTIVE USE OF MODEL SELECTION SYSTEM
• 8.6.3. IF MODE SELECTION SYSTEM FLASHES
• 9. INDEX