Komatsu D275A-5 Galeo Bull Dozer Operation and Maintenance Manual SEAM044801T

Description

• Model List:
  • D275A-5 Galeo Bull Dozer

• 1. COVER
• 2. FOREWORD
• 2.1. FOREWORD
• 2.2. SAFETY INFORMATION
• 2.3. INTRODUCTION
• 2.3.1. FRONT/REAR,LEFT/RIGHT DIRECTIONS OF MACHINE
• 2.4. NECESSARY INFORMATION
• 2.4.1. MACHINE SERIAL NO.PLATE AND POSITION
• 2.4.2. ENGINE SERIAL NO.PLATE AND POSITION
• 2.4.3. BLADE SERIAL NO.PLATE POSITION
• 2.4.4. RIPPER SERIAL NO.PLATE POSITION
• 2.4.5. POSITION OF SERVICE METER
• 2.4.6. TABLE TO ENTER SERIAL NO. AND DISTRIBUTORN
• 2.4.7. POSITIONS OF SAFETY PICTOGRAMS
• 2.4.8. SAFETY LABELS
• 2.4.9. GENERAL PRECAUTIONS
• 2.4.10. PRECAUTIONS FOR OPERATION
• 2.4.11. PRECAUTIONS FOR MAINTENANCE
• 3. OPERATION
• 3.1. GENERAL VIEW
• 3.1.1. GENERAL VIEW OF MACHINE
• 3.1.2. GENERAL VIEW OF CONTROLS AND GAUGES
• 3.2. EXPLANATION OF COMPONENTS
• 3.2.1. FRONT PANEL
• 3.2.2. SWITCH
• 3.2.3. CONTROL LEVERS,PEDALS
• 3.2.4. SASH GLASS INTERMEDIATE LOCK
• 3.2.5. DOOR POCKET
• 3.2.6. ASHTRAY
• 3.2.7. TOOL BOX
• 3.2.8. CAR STEREO, HANDLING
• 3.2.9. AIR CONDITIONER,HANDLING
• 3.2.10. ACCUMULATOR,HADLING
• 3.3. OPERATION
• 3.3.1. CHECK BEFORE STARTING ENGINE,ADJUST
• 3.3.2. STARTING ENGINE
• 3.3.3. OPERATIONS AND CHECKS AFTER STARTING ENGINE
• 3.3.4. STOPPING ENGINE
• 3.3.5. CHECK AFTER STOPPING ENGINE
• 3.3.6. MOVING MACHINE OFF
• 3.3.7. STOPPING MACHINE
• 3.3.8. SHIFTING GEAR
• 3.3.9. SHIFTING BETWEEN FOEWARD AND REVERSE
• 3.3.10. STEERIG MACHINE
• 3.3.11. PRECAUTIONS FOR OPERATION
• 3.3.12. PARKING MACHINE
• 3.3.13. CHECK AFTER FINISHING WORK
• 3.3.14. LOCKNG
• 3.3.15. WORK POSSIBLE USING BULLDOZER
• 3.3.16. RIPPER OPERATION
• 3.3.17. OPERATING METHOD FOR RIPPING OPERATIONS
• 3.3.18. ADJUSTING POSTURE OF WORK EQUIPMENT
• 3.3.19. TIPS FOR LONGER UNDERCARRIAGE LIFE
• 3.4. TRANSPORTATION
• 3.4.1. TRANSPORTATION PROCEDURE
• 3.4.2. LOADING,UNLOADING WORK
• 3.4.3. PRECAUTIONS FOR LOADING
• 3.4.4. METHOD OF LIFTING MACHINE
• 3.4.5. PRECAUTIONS FOR TRANSPORTATION
• 3.4.6. TRAVELING ON ROADS
• 3.4.7. REMOVAL OF CAB
• 3.4.8. INSTALLATION OF CAB
• 3.5. COLD WEATHER OPERATION
• 3.5.1. PRECAUTONS FOR LOW TEMPERATURE
• 3.5.2. AFTER COMPLETION OF WORK
• 3.5.3. AFTER COLD WEATHER
• 3.6. LONGTERM STORAGE
• 3.6.1. BEFORE STORAGE
• 3.6.2. DURING STORAGE
• 3.6.3. AFTER STORAGE
• 3.7. TROUBLESHOOTING
• 3.7.1. AFTER RUNNING OUT OF FUEL
• 3.7.2. METHOD OF TOWING MACHINE
• 3.7.3. IF BATTERY IS DISCHARGED
• 3.7.4. OTHER TROUBLE
• 4. MAINTENANCE
• 4.1. GUIDES TO MAINTENANCE
• 4.2. OUTLINES OF SERVICE
• 4.2.1. HANDLING OIL,FUEL,COOLANT,AND PERFORMING OIL CLINIC
• 4.2.2. OUTLINE OF ELECTRIC SYSTEM
• 4.3. WEAR PARTS LIST
• 4.3.1. WEAR PARTS LIST
• 4.4. USE OF FUEL,COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE
• 4.4.1. PROPER SELECTION OF FUEL,COOLANT AND LUBRECANTS
• 4.5. STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS
• 4.5.1. TORQUE LIST
• 4.6. PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS
• 4.6.1. SAFETY CRITICAL PARTS
• 4.7. MAINTENANCE SCHEDULE CHART
• 4.7.1. MAINTENANCE SCHEDULE CHART
• 4.8. SERVICE PROCEDURE
• 4.8.1. INITIAL 250 HOURS SERVICE(ONLY AFTER THE FIRST 250 HOURS)
• 4.9. WHEN REQUIRED
• 4.9.1. CLEAN INSIDE OF COOLING SYSTEM
• 4.9.2. CHECK,CLEAN AND RELACE AIR CLEANER ELEMENT
• 4.9.3. CHECK TRACK TENSION
• 4.9.4. CHECK AND TIGHTEN TRACK SHOE BOLTS
• 4.9.5. ADJUST IDLER CEARANCE
• 4.9.6. REVERSE AND REPLACE THE END BITS AND CUTTING EDGES
• 4.9.7. CLEAN,CHECK RADIATOR FINS
• 4.9.8. CLEAN FUEL TANK STRAINER
• 4.9.9. DRAIN WATER AND SEDIMENT IN FUEL TANK
• 4.9.10. CLEAN STEERING CLUTCH CASE BREATHER
• 4.9.11. REPLACE AIE CONDITIONER BELT
• 4.9.12. CLEAN,CHECK HYDRAULIC COOLER FINS
• 4.9.13. CHECK UNDERCARRIAGE OIL
• 4.9.14. CLEAN AIR CONDITIONER AIR FILTER(FRESH/RECIRC FILTER)
• 4.9.15. CHECK,ADJUST AIR CONDITIONER
• 4.9.16. LUBRICATE DOOR HINGE
• 4.9.17. CHECK DOOR LATCH
• 4.9.18. CHECK DOOR LOCK STRIKER
• 4.9.19. REPLACE DOOR DAMPER
• 4.9.20. CHECK WINDOW WASHER FLUID LEVEL,ADD FLUID
• 4.9.21. REPLACE WIPER BLADE
• 4.9.22. BLEEDING AIR IN HYDRAULIC SYSTEM
• 4.9.23. CHECK ELECTRICAL INTAKE AIR HEATER
• 4.9.24. LUBRICATING
• 4.10. CHECK BEFORE STARTING
• 4.11. EVERY 250 HOURS SERVICE
• 4.11.1. LUBRICATING
• 4.11.2. CHECK ALTERNATOR DRIVE BELT TENSION,ADJUST
• 4.11.3. CHECK LEVEL OF BATTERY ELECTROLYTE
• 4.11.4. CHECK BRAKE PERFORMANCE
• 4.11.5. CHECK OIL LEVEL IN DAMPER CASE,ADD OIL
• 4.12. EVERY 500 HOURS SERVICE
• 4.12.1. CHANGE OIL IN ENGINE OIL PAN,REPLACE ENGINE OIL FILTER CARTRIDGE
• 4.12.2. REPLACE FUEL FILTER CARTRIDGE
• 4.12.3. REPLACE POWER TRAIN OIL FILTER ELEMENT,STEERING LUBRICATING OIL FILTER ELEMENT
• 4.12.4. CHECK OIL LEVEL IN FINAL DRIVE CASE,ADD OIL
• 4.12.5. REPLACE HYDRAULIC TANK BREATHER ELEMENT
• 4.13. EVERY 1000 HOURS SERVICE
• 4.13.1. CHANGE OIL IN POWER TRAIN CASE,WASH STRAINERS(POWER TRAIN PUMP STRAINER,SCAVENGING PUMP STRAINER)
• 4.13.2. CHECK, CLEAN FUEL STRAINER
• 4.13.3. CHECK FOR LOOSE ROPS MOUNT BOLTS
• 4.13.4. REPLACE MAIN CORROSION RESISTOR CARTRIDGE AND SUB CORROSION RESISTOR CARTRIDGE
• 4.13.5. CHECK TIGHTENING PARTS OF TURBOCHARGER
• 4.14. EVERY 2000 HOURS SERVICE
• 4.14.1. CHANGE OIL IN HYDRAULIC TANK,REPLACE HYDRAULIC OIL FILTER ELEMENT,CLEAN HYDRAULIC TANK STRAINER
• 4.14.2. CHANGE OIL FINAL DRIVE CASE
• 4.14.3. CHANGE OIL IN DAMPER CASE,CLEAN DAMPER BREATHER
• 4.14.4. CHECK PIVOT BEARING OIL LEVEL,ADD OIL
• 4.14.5. CHECK OIL LEVEL IN RECOIL SPRING,ASSIST CYLINDER CASE,ADD OIL
• 4.14.6. CLEAN ENGINE BREATHER ELEMENT
• 4.14.7. CHECK ALTERNATOR,STARTING MOTOR
• 4.14.8. CHECK INJECTOR
• 4.15. EVERY 4000 HOURS SERVICE
• 4.15.1. CHECK WATER PUMP
• 4.15.2. CHECK VIBRATION DAMPER
• 4.15.3. CLEAN,CHECK TURBOCHARGER
• 4.15.4. CHECK PLAY OF TURBOCHARGER ROTOR
• 4.15.5. CHECK ENGINE VALVE CLEARANCE,ADJUST
• 4.15.6. CHECKING FOR LOOSENESS OF HIGHPRESSURE CLAMP,HARDENING OF RUBBER
• 4.15.7. CHECKING FOR MISSING FUEL SPRAY PREVENTION CAP,HARDENING OF RUBBER
• 4.15.8. REPLACE INJECTOR ASSEMBLY
• 4.15.9. CHECK MAIN FRAME,WORK EQUIPMENT(BLADE,RIPPER)
• 4.16. EVERY 8000 HOURS SERVICE
• 4.16.1. REPLACE HIGHPRESSURE PIPING CLAMP
• 4.16.2. REPLACE FUEL SPLAY PREVENTION CAP
• 5. SPECIFICATIONS
• 5.1. SPECIFICATIONS
• 6. ATTACHMENTS,OPTIONS
• 6.1. GENERAL PRECAUTIONS
• 6.1.1. PRECAUTIONS RELATED TO SAFETY
• 6.2. SELECTION OF TRACK SHOE
• 6.2.1. SELECTION OF TRACK SHOES
• 6.3. PROCEDURE FOR SELECTING RIPPER POINT
• 6.3.1. PROCEDURE FOR SELECTING RIPPER POINT
• 6.4. CAP WITHLOCK,HANDLING
• 6.4.1. METHOD OF OPENING AND CLOSING CAP WITH LOCK
• 6.5. EFECTIVE METHOD OF OPERATION FOR DUAL TILT DOZER
• 6.5.1. BLADE CONDITION
• 6.5.2. DOZING WORK
• 6.5.3. LEVELING(SPREADING) OPERATION
• 6.5.4. DITCHING OPERATION
• 6.5.5. BOULDER RAISING OPERATION
• 6.5.6. SIDECUTTING OPERATIONS
• 6.5.7. HORIZONTAL DOZING OPERATIONS FROM SIDE SLOPE(ROUGH GROUND)
• 6.6. SHOE SLIP CONTROL
• 6.6.1. MODE SELECTION SWITCH PANEL(SHOE SLIP CONTROL)
• 6.6.2. EFECTIVE USE OF MODE SELECTION SYSTEM
• 6.6.3. IF MODE SELECTION SYSTEM FLASHES
• 7. INDEX