Komatsu D475A-5 Bull Dozer Shop Manual SEBM033710

Description

• Model List:
  • D475A-5 Bull Dozer

• 1. COVER
• 2. CONTENTS
• 3. GENERAL
• 3.1. SPECIFICATION DRAWINGS
• 3.2. SPECIFICATIONS
• 3.3. WEIGHT TABLE
• 3.4. FUEL, COOLANT AND LUBRICANTS
• 4. STRUCTURE, FUNCTION AND MAINTENANCE STANDARD
• 4.1. RADIATOR AND OIL COOLER
• 4.2. ENGINE MOUNT
• 4.3. POWER TRAIN
• 4.4. POWER TRAIN HYDRAULIC EQUIPMENT ARRANGEMENT DIAGRAM
• 4.5. DAMPER AND UNIVERSAL JOINT
• 4.6. POWER TRAIN UNIT
• 4.7. TORQUE CONVERTER AND PTO
• 4.8. TORQUE CONVERTER VALVE
• 4.9. TORQUE CONVERTER LOCKUP CONTROL SYSTEM
• 4.10. SCAVENGING PUMP
• 4.11. TRANSMISSION CONTROL
• 4.12. TRANSMISSION
• 4.13. TRANSMISSION ECMV
• 4.14. TRANSMISSION CLUTCH ECMV
• 4.15. PRIORITY VALVE
• 4.16. LUBRICATING OIL RELIEF VALVE
• 4.17. POWER TRAIN, LUBRICATION PUMP
• 4.18. STEERING, BRAKE CONTROL
• 4.19. FINAL DRIVE
• 4.20. STEERING UNIT
• 4.21. STEERING ECMV
• 4.22. STEERING CLUTCH ECMV, STEERING BRAKE ECMV
• 4.23. PARKING BRAKE VALVE
• 4.24. SUDDEN STOP PREVENTION VALVE
• 4.25. TRACK ROLLER BOGIE
• 4.26. TRACK SHOE
• 4.27. MAIN FRAME
• 4.28. SUSPENSION
• 4.29. WORK EQUIPMENT HYDRAULIC EQUIPMENT ARRANGEMENT DIAGRAM
• 4.30. PPC CONTROL PIPING DIAGRAM
• 4.31. WORK EQUIPMENT CONTROL
• 4.32. WORK EQUIPMENT PUMP
• 4.33. COOLING FAN PUMP
• 4.34. COOLING FAN MOTOR
• 4.35. PPC VALVE
• 4.36. ELECTRIC LEVER (STEERING)
• 4.37. CONTROL VALVE
• 4.38. MAIN RELIEF VALVE
• 4.39. CLSS
• 4.40. UNLOAD VALVE
• 4.41. INTRODUCTION OF LS PRESSURE (LS SHUTTLE VALVE)
• 4.42. LS BYPASS PLUG
• 4.43. PRESSURE COMPENSATION VALVE
• 4.44. BLADE LIFT VALVE
• 4.45. MERGE DIVIDER VALVE
• 4.46. SELF PRESSURE REDUCING VALVE
• 4.47. PILOT SOLENOID VALVE
• 4.48. HYDRAULIC TANK
• 4.49. ACCUMULATOR
• 4.50. WORK EQUIPMENT CYLINDER
• 4.51. PISTON VALVE
• 4.52. QUICK DROP VALVE
• 4.53. BLADE CONTROL KNOB
• 4.54. PITCH AND DUAL SOLENOID VALVE
• 4.55. PIN PULLER HYDRAULIC CIRCUIT DIAGRAM
• 4.56. PIN PULLER SOLENOID VALVE
• 4.57. CYLINDER STAY
• 4.58. BLADE
• 4.59. RIPPER EQUIPMENT
• 4.60. CAB MOUNT
• 4.62. AIR CONDITIONER
• 4.63. ENGINE CONTROL
• 4.64. ENGINE CONTROL SYSTEM
• 4.65. DECELERATION POTENTIOMETER
• 4.66. ENGINE CONTROL SYSTEM WITH ELECTRONIC ENGINE THROTTLE CONTROLLER
• 4.67. FULE INJECTION PUMP WITH ELECTRONIC GOVERNOR
• 4.68. MONITOR SYSTEM
• 4.69. MONITOR PANEL
• 4.70. SENSORS
• 4.71. MODE SELECTION SYSTEM
• 4.72. ELECTRICAL EQUIPMENT
• 4.73. STEERING ELECTRONIC CONTROL SYSTEM
• 4.74. VHMS CONTROLLER
• 4.75. SENSORS
• 4.76. COMMUNICATION (ORB ORBCOMM) CONTROLLER/ANTENNA
• 5. TESTING AND ADJUSTING
• 5.1. STANDARD VALUE TABLE FOR ENGINE
• 5.2. STANDARD VALUE TABLE FOR CHASSIS
• 5.3. TESTING AND ADJUSTING
• 5.4. TROUBLESHOOTING
• 6. DISASSEMBLY AND ASSEMBLY
• 6.1. METHOD OF USING MANUAL
• 6.2. PRECAUTIONS WHEN CARRYING OUT OPERATION
• 6.3. SPECIAL TOOL LIST
• 6.4. SKETCHES OF SPECIAL TOOLS
• 6.5. REMOVAL AND INSTALLATION OF ENGINE OIL COOLER ASSEMBLY
• 6.6. REMOVAL AND INSTALLATION OF FUEL INJECTION PUMP ASSEMBLY
• 6.7. REMOVAL AND INSTALLATION OF AFTERCOOLER CORE ASSEMBLY
• 6.8. REMOVAL AND INSTALLATION OF NOZZLE HOLDER ASSEMBLY
• 6.9. REMOVAL AND INSTALLATION OF ENGINE FRONT SEAL
• 6.10. REMOVAL AND INSTALLATION OF ENGINE REAR SEAL
• 6.11. REMOVAL AND INSTALLATION OF CYLINDER HEAD ASSEMBLY
• 6.12. REMOVAL AND INSTALLATION OF FUEL TANK ASSEMBLY
• 6.13. REMOVAL AND INSTALLATION OF MAIN RADIATOR ASSEMBLY
• 6.14. REMOVAL AND INSTALLATION OF SUB RADIATOR ASSEMBLY
• 6.15. REMOVAL AND INSTALLATION OF RADIATOR GUARD ASSEMBLY
• 6.16. REMOVAL AND INSTALLATION OF FAN MOTOR PUMP
• 6.17. REMOVAL AND INSTALLATION OF ENGINE ASSEMBLY
• 6.18. REMOVAL AND INSTALLATION OF DAMPER ASSEMBLY
• 6.19. DISASSEMBLY AND ASSEMBLY OF DAMPER ASSEMBLY
• 6.20. REMOVAL AND INSTALLATION OF POWER TRAIN UNIT ASSEMBLY
• 6.21. REMOVAL AND INSTALLATION OF PTO, TORQUE CONVERTER ASSEMBLY
• 6.22. DISCONNECTION AND CONNECTION OF PTO, TORQUE CONVERTER ASSEMBLY
• 6.23. DISASSEMBLY AND ASSEMBLY OF TORQUE CONVERTER ASSEMBLY
• 6.24. DISASSEMBLY AND ASSEMBLY OF PTO ASSEMBLY
• 6.25. REMOVAL AND INSTALLATION OF TORQFLOW TRANSMISSION ASSEMBLY
• 6.26. DISASSEMBLY AND ASSEMBLY OF TORQFLOW TRANSMISSION ASSEMBLY
• 6.27. DISASSEMBLY AND ASSEMBLY OF STEERING CASE ASSEMBLY
• 6.28. DISASSEMBLY AND ASSEMBLY OF STEERING CLUTCH, BRAKE ASSEMBLY
• 6.29. DISASSEMBLY AND ASSEMBLY OF TRANSFER GEAR HOUSING ASSEMBLY
• 6.30. REMOVAL AND INSTALLATION OF POWER TRAIN PUMP ASSEMBLY
• 6.31. REMOVAL AND INSTALLATION OF SCAVENGING PUMP ASSEMBLY
• 6.32. REMOVAL AND INSTALLATION OF TORQUE CONVERTER OIL COOLER
• 6.33. REMOVAL AND INSTALLATION OF TORQUE CONVERTER VALVE ASSEMBLY
• 6.34. DISASSEMBLY AND ASSEMBLY OF TORQUE CONVERTER VALVE ASSEMBLY
• 6.35. REMOVAL AND INSTALLATION OF TRANSMISSION CONTROL VALVE ASSEMBLY
• 6.36. DISASSEMBLY AND ASSEMBLY OF TRANSMISSION CONTROL VALVE ASSEMBLY (ECMV ASSEMBLY)
• 6.37. REMOVAL AND INSTALLATION OF STEERING CONTROL VALVE ASSEMBLY
• 6.38. DISASSEMBLY AND ASSEMBLY OF STEERING CONTROL VALVE ASSEMBLY
• 6.39. REMOVAL AND INSTALLATION OF FINAL DRIVE ASSEMBLY
• 6.40. DISASSEMBLY AND ASSEMBLY OF FINAL DRIVE ASSEMBLY
• 6.41. REMOVAL AND INSTALLATION OF TRACK FRAME ASSEMBLY
• 6.42. DISASSEMBLY AND ASSEMBLY OF IDLER ASSEMBLY
• 6.43. REMOVAL AND INSTALLATION OF RECOIL SPRING ASSEMBLY
• 6.44. DISASSEMBLY AND ASSEMBLY OF RECOIL SPRING ASSEMBLY
• 6.45. REMOVAL AND INSTALLATION OF TRACK ROLLER ASSEMBLY
• 6.46. DISASSEMBLY AND ASSEMBLY OF TRACK ROLLER ASSEMBLY
• 6.47. REMOVAL AND INSTALLATION OF CARRIER ROLLER ASSEMBLY
• 6.48. DISASSEMBLY AND ASSEMBLY OF CARRIER ROLLER ASSEMBLY
• 6.49. REMOVAL AND INSTALLATION OF BOGIE ASSEMBLY
• 6.50. DISASSEMBLY AND ASSEMBLY OF BOGIE ASSEMBLY
• 6.51. REMOVAL AND INSTALLATION OF NO.1 BOGIE ASSEMBLY
• 6.52. EXPANSIO AND INSTALLATION OF TRACK SHOE ASSEMBLY
• 6.53. OVERALL DISASSEMBLY AND OVERALL ASSEMBLY OF TRACK SHOE
• 6.54. PRESSFITTING JIG DIMENSION TABLE FOR LINK PRESS
• 6.55. FIELD DISASSEMBLY AND ASSEMBLY OF ONE LINK
• 6.56. DISASSEMBLY AND ASSEMBLY OF MASTER LINK
• 6.57. REMOVAL AND INSTALLATION OF PIVOT SHAFT ASSEMBLY
• 6.58. REMOVAL AND INSTALLATION OF EQUALIZER BAR
• 6.59. DISASSEMBLY AND ASSEMBLY OF EQUALIZER BAR BUSHING
• 6.60. REMOVAL AND INSTALLATION OF HYDRAULIC PUMP ASSEMBLY
• 6.61. REMOVAL AND INSTALLATION OF HYDRAULIC VALVE ASSEMBLY
• 6.62. DISASSEMBLY AND ASSEMBLY OF CONTROL VALVE
• 6.63. DISASSEMBLY AND ASSEMBLY OF MERGE DIVIDER VALVE AND SELF PRESSURE REDUCING VALVE ASSEMBLY
• 6.64. REMOVAL AND INSTALLATION OF PPC RELIEF VALVE ASSEMBLY
• 6.65. DISASSEMBLY AND ASSEMBLY OF HYDRAULIC CYLINDER ASSEMBLY
• 6.66. DISASSEMBLY AND ASSEMBLY OF RIPPER PIN PULLER CYLINDER ASSEMBLY
• 6.67. REMOVAL AND INSTALLATION OF BLADE ASSEMBLY
• 6.68. DISASSEMBLY AND ASSEMBLY OF GIANT RIPPER ASSEMBLY
• 6.69. REMOVAL AND INSTALLATION OF ROPS GUARD
• 6.70. REMOVAL AND INSTALLATION OF OPERATORS CAB ASSEMBLY
• 6.71. REMOVAL AND INSTALLATION OF FLOOR FRAME ASSEMBLY
• 6.72. REMOVAL AND INSTALLATION OF CONTROLLER ASSEMBLY
• 6.73. REMOVAL AND INSTALLATION OF AIR CONDITIONER CONDENSER ASSEMBLY
• 6.74. REMOVAL AND INSTALLATION OF AIR CONDITIONER COMPRESSOR ASSEMBLY
• 6.75. REMOVAL AND INSTALLATION OF AIR CONDITIONER UNIT
• 6.76. REMOVAL AND INSTALLATION OF HOOD ASSEMBLY
• 6.77. REMOVAL AND INSTALLATION OF FAN DRIVE ASSEMBLY
• 6.78. REMOVAL AND INSTALLATION OF FAN MOTOR ASSEMBLY
• 7. OTHERS
• 7.1. POWER TRAIN HYDRAULIC CIRCUIT DIAGRAM
• 7.2. WORK EQUIPMENT HYDRAULIC CIRCUIT DIAGRAM (1/3)
• 7.3. WORK EQUIPMENT HYDRAULIC CIRCUIT DIAGRAM (2/3)
• 7.4. WORK EQUIPMENT HYDRAULIC CIRCUIT DIAGRAM (3/3)
• 7.5. ELECTRICAL CIRCUIT DIAGRAM (1/8)
• 7.6. ELECTRICAL CIRCUIT DIAGRAM (2/8)
• 7.7. ELECTRICAL CIRCUIT DIAGRAM (3/8)
• 7.8. ELECTRICAL CIRCUIT DIAGRAM (4/8)
• 7.9. ELECTRICAL CIRCUIT DIAGRAM (5/8)
• 7.10. ELECTRICAL CIRCUIT DIAGRAM (6/8)
• 7.11. ELECTRICAL CIRCUIT DIAGRAM (7/8)
• 7.12. ELECTRICAL CIRCUIT DIAGRAM (8/8)
• 7.13. ELECTRICAL CIRCUIT DIAGRAM OF INSIDE CAB