Komatsu FD100-7, FD115-7, FD135-7, FD150E-7, FD160E-7 Forklift Truck Shop Manual BEE07E1-06

Description

• Model List:
  • FD100-7 Forklift Truck
  • FD115-7 Forklift Truck
  • FD135-7 Forklift Truck
  • FD150E-7 Forklift Truck
  • FD160E-7 Forklift Truck

• 1. BEE07E106
• 1.1. FOREWORD
• 1.1.1. DESCRIPTION OF THE SYMBOLS
• 1.2. SECTION INDEX
• 1.3. GENERAL AND SPECIFICATIONS
• 1.3.1. SPECIFICATIONS
• 1.3.2. PERIODIC REPLACEMENT OF CONSUMABLE PARTS
• 1.3.3. SAFETY ITEMS FOR MAINTENANCE
• 1.3.4. STANDARD TIGHTENING TORQUE FOR BOLTS
• 1.3.5. STANDARD TIGHTENING TORQUE FOR PIPE JOINTS
• 1.4. TESTING AND ADJUSTING
• 1.4.1. SERVICE DATA
• 1.4.2. ENGINE
• 1.4.3. AIR CLEANER
• 1.4.4. ADJUSTING OF VALVE CREARANCE
• 1.4.5. TIGHTENING OF CYLINDER HEAD
• 1.4.6. FUEL INJECTION TIMING
• 1.4.7. ADJUSTING ACCELEATOR PEDAL
• 1.4.8. ADJUSTING BRAKE/INCHING PEDAL
• 1.4.9. ADJUSTING PARING BRAKE
• 1.4.10. TORQFLOW TRANSMISSION CASE
• 1.4.11. DIFFERENTIAL CASE
• 1.4.12. BLEEDING AIR
• 1.4.13. HYDRAULIC TANK
• 1.4.14. MEASURING HYDRAULIC DRIFT OF LIFT CYLINDER, TILT CYLINDER
• 1.4.15. OIL AND GREASING CHART (OIL, GREASE LOCATIONS ANDINSPECTION AND MAINTENANCE INTERVALS)
• 1.4.16. LUBRICANT LIST
• 1.4.17. CHECK ITEMS FOR EACH EQUIPMENT
• 1.5. REMOVAL AND INSTALLATION
• 1.5.1. GENERAL LOCATIONS
• 1.5.2. WEIGHT TABLE
• 1.5.3. FLOW CHART
• 1.5.4. REMOVAL AND INSTALLATION OF UNIT
• 1.5.5. MAST
• 1.5.6. POWER TRAIN
• 1.5.7. BRAKE SYSTEM
• 1.5.8. HYDRAULIC SYSTEM
• 1.5.9. ELECTRICAL SYSTEM
• 1.5.10. ADJUSTING BRAKE/INCHING PEDAL
• 1.6. DISASSEMBLY AND ASSEMBLY
• 1.6.1. TORQUE CONVERTER
• 1.6.2. TORQFLOW TRANSMISSION
• 1.6.3. STEERING SYSTEM
• 1.6.4. LIFT CYLINDER
• 1.6.5. TILT CYLINDER
• 1.6.6. POWER STEERING CYLINDER
• 1.6.7. CONTROL VALVE
• 1.6.8. MAST
• 1.6.9. TABLE OF SPECIAL TOOLS
• 1.7. MAINTENANCE STANDARD
• 1.7.1. ENGINE
• 1.7.2. ACCELERATOR PEDAL
• 1.7.3. SPEEDOMETER SENSOR (OP)
• 1.7.4. LOCATION OF SWITCHES AND SENSORS
• 1.7.5. TORQUE CONVERTER
• 1.7.6. TORQFLOW TRANSMISSION
• 1.7.7. HYDRAULIC EQUIPMENT
• 1.7.8. LIFT CYLINDER
• 1.7.9. TILT CYLINDER
• 1.7.10. STEERING CYLINDER
• 1.8. STRUCTURE AND FUNCTION
• 1.8.1. POWER TRAIN DIAGRAM
• 1.8.2. TORQUE CONVERTER
• 1.8.3. TORQFLOW TRANSMISSION
• 1.8.4. METER PANEL
• 1.8.5. DRIVE AXLE
• 1.8.6. STEERING AXLE
• 1.8.7. STEERING SYSTEM
• 1.8.8. BRAKE
• 1.8.9. HYDRAULIC PUMPS
• 1.8.10. TILT CYLINDER
• 1.8.11. HYDRAULIC CIRCUIT DIAGRAM
• 1.8.12. ELECTRICAL CIRCUIT DIAGRAM
• 1.9. TROUBLESHOOTING
• 1.9.1. TORQUE CONVERTER
• 1.9.2. CONTROL VALVE
• 1.10. CONVERSION TABLE
• 1.10.1. Millimeters to Inches
• 1.10.2. Inches to Millimeters
• 1.10.3. Cubic meters to Cubic yards
• 1.10.4. Cubic yards to Cubic meters
• 1.10.5. Liter to U.S. Gallon
• 1.10.6. Gallon to Liter
• 1.10.7. Liter to U.K. Gallon
• 1.10.8. Gallon to Liter
• 1.10.9. Kilogram to Pound
• 1.10.10. Pround to Kilogram
• 1.10.11. Kg/cm2 to Ib/in2
• 1.10.12. Kgm to ft. Ib
• 1.10.13. Temperature