Komatsu FE25G-2, FE30G-2 Forklift Truck Operation and Maintenance Manual YEN00009-01

Description

• Model List:
  • FE25G-2 Forklift Truck
  • FE30G-2 Forklift Truck

• 1. COVER
• 2. FOREWORD
• 2.1. TABLE OF CONTENTS
• 2.2. INTRODUCTION
• 2.3. SAFETY INFORMATION
• 2.4. GENERAL VIEW OF FORKLIFT TRUCK
• 2.5. QUALIFICATIONS FOR OPERATION, CHECK AND MAINTENANCE
• 2.6. MAINTENANCE FOR NEW FORKLIFT TRUCK
• 2.7. WARRANTY AND SERVICE
• 2.8. INFORMATION OF FORKLIFT TRUCK
• 2.8.1. LOCATION OF MODEL AND SERIAL NUMBER PLATE
• 2.8.2. SERIAL NUMBER STAMPING LOCATION
• 2.8.3. LOCATION OF HOUR METER
• 2.8.4. YOUR DISTRIBUTOR
• 2.9. ABBREVIATION LIST
• 3. SAFETY
• 3.1. SAFETY LABELS
• 3.2. PREVENT FIRE
• 3.2.1. PREVENT BATTERY FIRE
• 3.2.2. PREVENT FIRE CAUSED BY CHARGE
• 3.2.3. PREVENT FIRE CAUSED BY OIL AND GREASE
• 3.2.4. PREVENT FIRE CAUSED BY ACCUMULATED FLAMMABLE OBJECTS
• 3.2.5. PREVENT FIRE FROM ELECTRICAL SYSTEM
• 3.2.6. PREVENT FIRE FROM PIPINGS
• 3.3. ACTIONS IF FIRE OCCURS
• 3.4. BASIC PRECAUTIONS
• 3.4.1. FOLLOW RULES
• 3.4.2. PRECAUTIONS FOR SAFETYRELATED EQUIPMENT
• 3.4.3. KEEP OPERATOR SEAT AND PLATFORM CLEAN
• 3.4.4. PREVENT BURN INJURY
• 3.4.5. UNAUTHORIZED MODIFICATION
• 3.4.6. SECURE SAFETY AT WORKPLACE
• 3.5. Check before starting
• 3.5.1. PRECAUTIONS WHEN YOU OPERATE FORKLIFT TRUCK
• 3.5.2. PRECAUTIONS WHEN YOU CHECK SAFETY FUNCTION
• 3.5.3. IN COLD WEATHER
• 3.6. PRECAUTIONS FOR TRAVEL
• 3.6.1. PREPARATION BEFORE TRAVEL
• 3.6.2. PRECAUTIONS DURING TRAVEL
• 3.6.3. PRECAUTIONS WHEN YOU STOP AND PARK FORKLIFT TRUCK
• 3.7. PRECAUTIONS FOR TOWING
• 3.8. PRECAUTIONS FOR LOAD HANDLING OPERATION
• 3.8.1. PREPARATION BEFORE LOAD HANDLING OPERATION
• 3.8.2. PROHIBITION OF UNAUTHORIZED WORK
• 3.8.3. PROHIBITED OPERATIONS
• 3.8.4. PRECAUTIONS WHEN YOU DO LOAD HANDLING OPERATION
• 3.9. PRECAUTIONS FOR CHARGE
• 3.9.1. PRECAUTIONS FOR BATTERY CHARGER
• 3.10. PRECAUTIONS FOR INSPECTION AND MAINTENANCE
• 3.10.1. PRECAUTIONS BEFORE YOU START INSPECTION AND MAINTENANCE
• 3.10.2. PRECAUTIONS FOR INSPECTION AND MAINTENANCE
• 3.10.3. PRECAUTIONS AFTER INSPECTION AND MAINTENANCE
• 3.11. LIFT AND TRANSPORT FORKLIFT TRUCK
• 3.11.1. PRECAUTIONS WHEN YOU LIFT FORKLIFT TRUCK
• 3.11.2. PRECAUTIONS WHEN YOU LOAD AND UNLOAD FORKLIFT TRUCK
• 3.12. PREVENT FALLING ACCIDENT
• 3.12.1. STRUCTURE AND STABILITY OF FORKLIFT TRUCK
• 3.12.2. COMBINED CENTER OF GRAVITY AND STABILITY OF FORKLIFT TRUCK WHEN IT IS LOADED
• 3.12.3. SERIAL NUMBER PLATE AND LOAD TABLE
• 3.12.4. LOAD CAPACITY WHEN ATTACHMENT OR HIGH MAST IS INSTALLED
• 3.13. INTRODUCTION OF SAFETY AUXILIARY DEVICE (OPTION)
• 4. OPERATION
• 4.1. GENERAL VIEW
• 4.1.1. FORKLIFT TRUCK EQUIPMENT NAME
• 4.1.2. CONTROLS AND GAUGES NAMES
• 4.2. EXPLANATION OF COMPONENTS
• 4.2.1. PARKING BRAKE LEVER
• 4.2.2. COMBINATION SWITCH
• 4.2.3. STEERING WHEEL
• 4.2.4. HORN SWITCH
• 4.2.5. DIRECTIONAL LEVER
• 4.2.6. LIFT LEVER
• 4.2.7. TILT LEVER
• 4.2.8. EMERGENCY STOP SWITCH
• 4.2.9. LOAD CHECKER SWITCH
• 4.2.10. ACCELERATOR PEDAL
• 4.2.11. KEY SWITCH
• 4.2.12. BRAKE PEDAL
• 4.2.13. ROOM LAMP SWITCH
• 4.2.14. WIPER SWITCH
• 4.2.15. REAR HEATED WIRE GLASS SWITCH
• 4.3. HANDLE CAB
• 4.3.1. CAB DOOR
• 4.3.2. ALTERNATE EXIT OF CAB
• 4.3.3. REAR WINDOW
• 4.4. HANDLE SPECIAL POWER SUPPLY FOR BATTERY
• 4.4.1. DISCONNECT SPECIAL POWER SUPPLY FOR BATTERY
• 4.4.2. CONNECT SPECIAL POWER SUPPLY FOR BATTERY
• 4.5. MONITOR PANEL
• 4.5.1. PILOT DISPLAY AND METER AND GAUGE DISPLAY
• 4.5.2. BRAKE WARNING
• 4.5.3. POWER SUPPLY DISCONNECTION NOTICE
• 4.5.4. WARNING DISPLAY
• 4.5.5. STANDARD SCREEN
• 4.5.6. USER MENU
• 4.6. HANDLE COLLISION DETECTION SYSTEM (SAFETY AUXILIARY FUNCTION)
• 4.6.1. COLLISION DETECTION SYSTEM EQUIPMENT NAME
• 4.6.2. TARGET OF COLLISION DETECTION SYSTEM
• 4.7. ID KEY
• 4.7.1. ID Key not registered
• 4.7.2. ID Key System Error
• 4.7.3. REGISTER ID KEY
• 4.7.4. DELETE ID KEY REGISTRATION
• 4.8. KOMTRAX
• 4.8.1. POWER SUPPLY FOR KOMTRAX
• 4.9. MACHINE OPERATIONS AND CONTROLS
• 4.9.1. CHECKBEFORESTARTING
• 4.9.2. CHECK SPECIAL POWER SUPPLY FOR BATTERY
• 4.9.3. GET ON/OFF FORKLIFT TRUCK
• 4.9.4. ADJUST OPERATOR SEAT
• 4.9.5. FASTEN AND UNFASTEN SEAT BELT
• 4.9.6. SEAT BELT INTERLOCK
• 4.9.7. ADJUST TILT POSITION OF STEERING WHEEL
• 4.9.8. OPERATE COLLISION DETECTION SYSTEM
• 4.9.9. START, TRAVEL, AND STOP OF FORKLIFT TRUCK
• 4.9.10. LOAD HANDLING OPERATION
• 4.9.11. CHECK AFTER OPERATION
• 5. CHARGE
• 5.1. BATTERY
• 5.1.1. BATTERY CHECK
• 5.2. HANDLE BATTERY CHARGER SYSTEM
• 5.2.1. LOCATION AND NAME OF BATTERY CHARGER SYSTEM
• 5.2.2. POWER SUPPLY EQUIPMENT OF BATTERY CHARGER
• 5.2.3. INSTALL BATTERY CHARGER
• 5.2.4. TRANSPORT BATTERY CHARGER
• 5.3. CHARGE OPERATION
• 5.3.1. SELECT CHARGE METHOD
• 5.3.2. CONNECT AND DISCONNECT CHARGE CABLE
• 5.3.3. OPERATION DURING CHARGE
• 5.3.4. STOP CHARGE
• 5.3.5. OPERATE MONITOR PANEL
• 5.3.6. PROCEDURE IF TROUBLES OCCUR DURING CHARGE
• 5.4. CLEAN BATTERY CHARGER
• 5.4.1. CLEAN AND REPLACE LOUVER AND FILTER OF BATTERY CHARGER
• 5.5. CHARGE FOR LONGTERM STORAGE
• 6. MAINTENANCE
• 6.1. PRECAUTIONS FOR INSPECTION AND MAINTENANCE
• 6.2. CHECKBEFORESTARTING
• 6.2.1. LIST OF CHECKBEFORESTARTING
• 6.2.2. CHECK TROUBLES ON PREVIOUS DAY
• 6.2.3. WALKAROUND CHECK
• 6.2.4. OPEN COVER AND HOOD FOR INSPECTION
• 6.2.5. CHECK FROM OPERATOR SEAT
• 6.2.6. CHECK WHILE KEY SWITCH IS ON
• 6.2.7. CHECK WHILE FORKLIFT TRUCK MOVES SLOWLY
• 6.2.8. CHECK OPERATION BY WORK EQUIPMENT CONTROL LEVER
• 6.2.9. CHECK SAFETY FUNCTION
• 6.2.10. CHECK SAFETY AUXILIARY FUNCTION
• 6.2.11. CHECK CAB
• 6.3. CHECK AND REPORT AFTER OPERATION
• 6.3.1. LOCK
• 6.4. PERIODIC INSPECTION
• 6.4.1. EVERY 50 HOURS (1 WEEK) INSPECTION
• 6.4.2. EVERY 100 HOURS (2 WEEK) INSPECTION
• 6.5. SIMPLE MAINTENANCE
• 6.5.1. OIL AND GREASE
• 6.5.2. LIST OF LUBRICANT
• 6.5.3. REPLACE TIRE
• 6.5.4. ADJUST OPERATING FORCE OF PARKING BRAKE LEVER
• 6.5.5. DISCONNECT BATTERY PLUG
• 6.6. COLD WEATHER OPERATION
• 6.6.1. LUBRICANT
• 6.6.2. BATTERY
• 6.6.3. AFTER COLD WEATHER SEASON
• 6.7. LONGTERM STORAGE PRECAUTIONS
• 6.7.1. PREPARATION FOR LONGTERM STORAGE
• 6.7.2. MAINTENANCE DURING LONGTERM STORAGE
• 6.7.3. USE FORKLIFT TRUCK AFTER LONGTERM STORAGE
• 6.8. OPERATION IN SPECIAL ENVIRONMENT OR BY FORCE
• 6.9. IF FORKS DO NOT LOWER
• 6.10. PRECAUTIONS FOR VEHICLE IN EMERGENCY WHEN IT IS TOWING OR IT IS BEING TOWED
• 6.11. WASH FORKLIFT TRUCK
• 6.12. LIFT FORKLIFT TRUCK
• 6.13. LOAD AND UNLOAD FORKLIFT TRUCK
• 6.13.1. PROCEDURES TO LOAD FORKLIFT TRUCK BY SELFDRIVE
• 6.13.2. PROCEDURES TO LOAD FORKLIFT TRUCK BY DEVICE SUCH AS WINCH
• 6.13.3. SECURE FORKLIFT TRUCK
• 6.13.4. PROCEDURES TO UNLOAD FORKLIFT TRUCK BY SELFDRIVE
• 6.13.5. PROCEDURES TO UNLOAD FORKLIFT TRUCK BY DEVICE SUCH AS WINCH
• 6.14. MAINTENANCE SCHEDULE
• 6.14.1. MAINTENANCE SCHEDULE CHART
• 6.15. PERIODIC REPLACEMENT OF DEFINED LIFE PARTS
• 6.15.1. DEFINED LIFE PARTS LIST
• 6.16. CONSUMABLE PARTS
• 6.16.1. CONSUMABLE PARTS LIST
• 6.17. SERVICE DATA
• 6.18. STANDARD TORQUE
• 7. SPECIFICATIONS AND REGULATIONS
• 7.1. SPECIFICATIONS
• 8. OPTIONS
• 8.1. HEATER
• 8.1.1. HEATER EQUIPMENT NAME
• 8.1.2. DO CHECKBEFOREOPERATION FIRST IN COLD WEATHER
• 8.1.3. USE HEATER
• 8.1.4. CHECK AND MAINTENANCE OF HEATER
• 8.2. POWER SUPPLY OUTLET
• 8.3. HANDLE SEAT HEATER
• 8.3.1. SEAT HEATER SWITCH
• 9. INDEX