Description
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Model List:
- FH35-1 Forklift Truck
- FH40-1 Forklift Truck
- FH45-1 Forklift Truck
- FH50-1 Forklift Truck
- 1. COVER
- 2. INTRODUCTION
- 2.1. INTRODUCTION
- 2.1.1. ABOUT THIS MANUAL
- 2.1.2. FOR YOUR SAFETY
- 2.1.2.1. SIGNAL WORDS
- 2.1.2.2. SAFETY INDICATORS
- 2.1.3. APPLICABLE MODEL AND SERIAL NO.
- 2.1.4. GENERAL VIEW OF LIFT TRUCK
- 2.1.4.1. APPLICATION OF LIFT TRUCK
- 2.1.4.2. DIRECTION OF LIFT TRUCK
- 2.1.5. UNITS OF MEASURE
- 2.1.6. QUALIFICATIONS FOR OPERATION
- 2.1.7. HANDLING OF NEW LIFT TRUCK
- 2.1.7.1. HANDLING OF NEW LIFT TRUCK
- 2.1.7.2. MAINTENANCE FOR NEW LIFT TRUCK
- 2.1.8. WARRANTY AND SERVICE
- 2.1.8.1. PERIODICAL EXCHANGE PARTS
- 2.1.8.2. USE OF GENUINE KOMATSU PARTS AND OILS
- 2.1.8.3. ENGINE MOUNTED ON THIS LIFT TRUCK
- 2.1.9. NECESSARY INFORMATION OF LIFT TRUCK
- 2.1.9.1. MEMORANDUM (TO BE FILLED BY KOMATSU FORKLIFT DISTRIBUTOR)
- 2.1.9.2. MODEL AND SERIAL NUMBER PLATE LOCATION
- 2.1.9.3. ENGINE SERIAL NUMBER PLATE OR STAMPING LOCATION
- 2.1.9.4. HOUR METER LOCATION
- 3. CONTENTS
- 4. SAFETY
- 4.1. SAFETY
- 4.1.1. SAFETY LABEL
- 4.1.1.1. SAFETY LABEL LOCATION CHART
- 4.1.1.2. SAFETY LABEL
- 4.1.2. FIRE PREVENTION
- 4.1.2.1. ENGINE FIRE PREVENTION
- 4.1.2.2. PREVENTION FIRES CAUSED BY FUEL OR OIL
- 4.1.2.3. PREVENTION OF FIRE CAUSED BY DEPOSITED OR ADHERED FLAMMABLE SUBSTANCES
- 4.1.2.4. PREVENTION OF FIRE CAUSED BY FAULTY ELECTRICAL WIRING
- 4.1.2.5. PREVENTION OF FIRE CAUSED BY FAULTY PIPING
- 4.1.2.6. CLEANING
- 4.1.3. BASIC PRECAUTIONS
- 4.1.3.1. FOLLOW RULES
- 4.1.3.2. NEVER OPERATE THE BROKENDOWN LIFT TRUCK
- 4.1.3.3. WEAR ADEQUATE CLOTHES AND SAFETY EQUIPMENT FOR OPERATION
- 4.1.3.4. FIRE EXTINGUISHER AND FIRST AID KIT
- 4.1.3.5. CAUTIONS FOR SAFETYRELATED EQUIPMENT
- 4.1.3.6. PRACTICE SUFFICIENTLY BEFORE OPERATION
- 4.1.3.7. JUMPING ON AND OFF FROM THE LIFT TRUCK IS STRICTLY PROHIBITED
- 4.1.3.8. KEEP THE OPERATORS COMPARTMENT AND PLATFORM CLEAN AND TIDY
- 4.1.3.9. CAUTION WHEN WASHING LIFT TRUCK
- 4.1.3.10. TO AVOID BURN INJURY
- 4.1.3.11. FIRE PREVENTION
- 4.1.3.12. IF A FIRE BREAKS OUT
- 4.1.3.13. DO NOT MODIFY THE LIFT TRUCK
- 4.1.3.14. DO NOT REMOVE THE OVERHEAD GUARD AND LOAD BACKREST
- 4.1.3.15. SECURE SAFETY AT THE WORKING AREA
- 4.1.3.16. ENGINE EXHAUST GAS IS TOXIC
- 4.1.3.17. ASBESTOS CAUTION
- 4.1.3.18. WINDOW WASHER CAUTION
- 4.1.4. STARTUP INSPECTION
- 4.1.5. TRAVELING THE LIFT TRUCK
- 4.1.5.1. PREPARATION BEFORE TRAVELLING THE LIFT TRUCK
- 4.1.5.2. WHILE TRAVELING THE LIFT TRUCK
- 4.1.5.3. STOPPING AND PARKING
- 4.1.6. LOAD HANDLING OPERATION
- 4.1.7. PRECAUTIONS FOR INSPECTION AND MAINTENANCE
- 4.1.7.1. ALWAYS PERFORM THE STARTUP INSPECTION
- 4.1.7.2. PUT UP A WARNING SIGN DURING INSPECTION AND MAINTENANCE
- 4.1.7.3. KEEP THE WORKING AREA CLEAN, TIDY AND VENTILATED
- 4.1.7.4. PRECAUTIONS BEFORE INSPECTION AND MAINTENANCE
- 4.1.7.5. KEEP UNAUTHORIZED PEOPLE OFF
- 4.1.7.6. USE OF PROPER TOOLS
- 4.1.7.7. CAUTIONS WHEN WORKING UNDER WORK EQUIPMENT
- 4.1.7.8. AVOID GETTING CAUGHT UP BY THE MAST OR FALLING OFF
- 4.1.7.9. BE CAREFUL OF HIGHTEMPERATURE COOLANT
- 4.1.7.10. BE CAREFUL OF HIGH PRESSURE OIL
- 4.1.7.11. BE CAREFUL OF ROTATING COOLING FAN AND BELT
- 4.1.7.12. PRECAUTIONS FOR INSTALLING RADIO CONTROL SYSTEM
- 4.1.7.13. CAUTION WHEN REPAIRING THE ELECTRICAL SYSTEM
- 4.1.7.14. CAUTIONS FOR USING COMPRESSED AIR FOR CLEANING
- 4.1.7.15. CAUTIONS WHEN REPLACING THE SEAT
- 4.1.7.16. CAUTION WHEN HANDLING BATTERY
- 4.1.7.17. STRICTLY FOLLOW THE INSTRUCTIONS SHOWN BELOW TO AVOID GENERATION OF SPARKS
- 4.1.7.18. CAUTION WHEN CHARGING A BATTERY
- 4.1.7.19. CAUTION WHEN HANDLING TIRES
- 4.1.7.20. CAUTION WHEN HANDLING ACCUMULATOR/GAS SPRING
- 4.1.7.21. CAUTION IN WASTE DISPOSAL
- 4.1.7.22. CAUTION AFTER INSPECTION AND REPAIR
- 4.1.7.23. PERIODIC INSPECTION OF SAFETY CRITICAL PARTS
- 4.1.8. HOISTING AND TRANSPORTING THE LIFT TRUCK
- 4.1.8.1. CAUTION WHEN HOISTING THE LIFT TRUCK
- 4.1.8.2. CAUTIONS FOR LOADING AND UNLOADING THE LIFT TRUCK
- 4.1.9. STRUCTURE AND STABILITY OF THE LIFT TRUCK (TO PREVENT LIFT TRUCK FROM TIPPING)
- 4.1.9.1. LONGITUDINAL STABILITY
- 4.1.9.2. CENTER OF GRAVITY OF A LOAD
- 4.1.9.3. ACTUAL CAPACITY
- 4.1.9.4. SERIAL NO. PLATE AND LOAD TABLE
- 4.1.9.5. INTRODUCTION OF OPTIONAL SAFETY DEVICE
- 4.1.10. TOWING
- 5. OPERATION
- 5.1. OPERATION
- 5.1.1. GENERAL VIEW
- 5.1.1.1. GENERAL VIEW OF LIFT TRUCK
- 5.1.1.2. INSTRUMENTS AND CONTROLS
- 5.1.2. EXPLANATION OF COMPONENTS
- 5.1.2.1. METER PANEL
- 5.1.2.2. OPERATING DEVICES
- 5.1.3. OPERATION
- 5.1.3.1. STARTUP INSPECTION
- 5.1.3.2. MOUNTING/DISMOUNTING AND OPERATING POSTURE ADJUSTMENT
- 5.1.3.3. STARTING ENGINE/ WARMUP OPERATION/ MOVING OFF/TRAVELING
- 5.1.3.4. WARMUP OPERATION
- 5.1.3.5. WARMUP OPERATION OF HYDRAULIC COMPONENTS
- 5.1.3.6. STARTING AND STOPPING ON SLOPE
- 5.1.3.7. TURNING
- 5.1.3.8. OPERATION ON SNOWY AND FROZEN ROADS
- 5.1.3.9. TEMPORARY STOPPING, PARKING AND STOPPING
- 5.1.3.10. LIFT OPERATION
- 5.1.3.11. CHECKING AFTER OPERATION
- 5.1.3.12. SPEED LIMITER FUNCTION
- 5.1.3.13. TRAVEL SPEED LIMIT CHANGE PROHIBITION FUNCTION (FOR ADMINISTRATOR)
- 5.1.3.14. MAXIMUM TRAVEL SPEED LIMITER FUNCTION (FOR ADMINISTRATOR)
- 5.1.3.15. AUTO ENGINE STOP FUNCTION
- 5.1.4. TRANSPORTATION
- 5.1.4.1. SECURING LIFT TRUCK
- 5.1.4.2. HANDLING OF KOMTRAX INSTALLED MAICHINE
- 6. INSPECTION AND MAINTENANCE
- 6.1. INSPECTION AND MAINTENANCE
- 6.1.1. INSPECTION AND MAINTENANCE
- 6.1.2. STARTUP INSPECTION
- 6.1.2.1. CHECKING ABNORMALITIES DETECTED ON THE PREVIOUS DAY
- 6.1.2.2. WALK AROUND A LIFT TRUCK
- 6.1.2.3. INSPECTION BY OPENING COVER AND HOOD
- 6.1.2.4. CHECKING FROM THE OPERATORS SEAT
- 6.1.2.5. CHECK BY SETTING THE STARTING SWITCH TO (ON) POSITION
- 6.1.2.6. CHECKING WITH THE ENGINE STARTED
- 6.1.2.7. CHECKING OF BRAKE ACCUMULATOR
- 6.1.2.8. CHECKING WHILE TRAVELING SLOWLY
- 6.1.2.9. CHECKING BY OPERATING THE WORK EQUIPMENT LEVER
- 6.1.2.10. CHECKING OF SAFETY FUNCTION
- 6.1.2.11. INSPECTION OF LIFT TRUCK WITH CAB SPECIFICATION AND LIFT TRUCK WITH FRONT GLASS SPECIFICATION (ONLY FOR LIFT TRUCKS WITH CAB SPECIFICATION AND WITH FRONT GLASS SPECIFICATION)
- 6.1.3. CHECKING AND REPORTING AFTER OPERATION
- 6.1.4. PERIODICAL INSPECTION
- 6.1.4.1. INSPECTION FOR EVERY 50 HOURS (1 WEEK)
- 6.1.4.2. INSPECTION FOR EVERY 100 HOURS (2 WEEKS)
- 6.1.5. SIMPLE MAINTENANCE
- 6.1.5.1. GREASES AND FUEL
- 6.1.5.2. CHECKING OF DIFFERENCIAL OIL LEVEL AND REFILLING
- 6.1.5.3. FUEL PREFILTER AIR BLEEDING
- 6.1.5.4. REPLACING TIRES
- 6.1.5.5. TYPE OF REFRIGERANT GAS
- 6.1.5.6. ADJUSTING PARKING BRAKE LEVER OPERATING EFFORT
- 6.1.5.7. REPLACING FUSE
- 6.1.5.8. REPLACING BULB
- 6.1.5.9. CHECKING FOR MISSING FUEL SPRAY PREVENTION CAP, HARDENING OF RUBBER
- 6.1.5.10. CHECKING FOR HARDENING OF ENGINE CONTROLLER MOUNT RUBBER AND LOOSE MOUNTING
- 6.1.6. PROCEDURE FOR A DOWN BATTERY
- 6.1.7. RUNNING IN COLD WEATHER
- 6.1.8. LONGTERM STORAGE
- 6.1.9. PROCEDURE WITH OVERHEATED ENGINE
- 6.1.10. OPERATING LIFT TRUCKS IN SPECIAL ENVIRONMENTOR IN FORCIBLE WAY
- 6.1.11. ACTION TO TAKE IF THE FORK FAILS TO LOWER
- 6.1.12. HOW TO TOW THE LIFT TRUCK OR BE TOWED
- 6.1.12.1. WHEN THE ENGINE CAN BE OPERATED
- 6.1.12.2. WHEN THE ENGINE CANNOT BE OPERATED
- 6.1.12.3. EMERGENCY TRAVEL OPERATION
- 6.1.13. WASHING LIFT TRUCKS
- 6.1.14. HOISTING LIFT TRUCK
- 6.1.15. LOADING AND UNLOADING OF LIFT TRUCK
- 6.1.16. INSPECTION AND MAINTENANCE SCHEDULE CHART
- 6.1.17. PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS
- 6.1.18. CONSUMABLE PARTS
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