Komatsu HD325-8, HD405-8 Dump Truck Field Assembly Instruction GEN00151-00

$30.00

  • Type Of Manual: Field Assembly Instruction
  • Manual ID: GEN00151-00
  • Format: PDF
  • Size: 6.3MB
  • Number of Pages: 75

Description

  • Model List:

    • HD325-8 Dump Truck
    • HD405-8 Dump Truck
  • 1. Cover
  • 2. Outline of separation (only for main components)
  • 3. Dimensions of main components, Sales code 7HC16
  • 4. Dimensions of main components, Sales code 7HC61
  • 5. Dimensions of main components, Sales code 7HC62
  • 6. Rough schedule of assembling and welding (for normal disassembly packing)
  • 7. Layout of work space
  • 8. Facility, jig and consumable parts list
  • 9. Field assembly procedure
  • 9.1. Oil, grease and coolant
  • 9.2. Amount of oil, grease and coolant
  • 9.3. Installation of tire and wheel assembly (front)
  • 9.4. Installation of rear tires and wheel assembly HD325
  • 9.5. Installation of rear tires and wheel assembly HD405
  • 9.6. Installation of R.H. side mirror
  • 9.7. Installation of R.H. platform mudguard HD325
  • 9.8. Installation of R.H. platform mudguard HD405
  • 9.9. Installation of R.H. platform antenna pole
  • 9.10. Installation of R.H. platform antenna
  • 9.11. Installation of bumper step
  • 9.12. Installation of front under mirror
  • 9.13. Installation of wheel chocks
  • 9.14. Installation of L.H. catwalk mount
  • 9.15. Installation of L.H. catwalk assembly
  • 9.16. Fixing and connection of L.H. catwalk harness
  • 9.17. Installation of wiring harness for mirror with heater at L.H. catwalk
  • 9.18. Installation of L.H. catwalk harness cover
  • 9.19. Connection of PLM harness
  • 9.20. Installation of fender mudguard
  • 9.21. Mounting of dump body
  • 9.22. Removal of hoist cylinder fixing jig
  • 9.23. Installation and shim adjustment of dump body pad
  • 9.24. Shim adjustment of dump body securing pad
  • 9.25. Installation of dump body mudguard HD325
  • 9.26. Installation of dump body mudguard HD405
  • 9.27. Installation of dump body rock ejector and lock pin
  • 9.28. Connection and adjustment of dump angle sensor
  • 9.29. Dump body control calibration
  • 9.30. Air bleeding of hoist cylinder
  • 9.31. Sticking of dump body decal HD325
  • 9.32. Sticking of dump body decal HD405
  • 9.33. Adjustment of mirror angle 1/2
  • 9.34. Adjustment of mirror angle 2/2
  • 9.35. Check and adding of each oil, etc.
  • 9.36. Adjustment of suspension gas
  • 10. Welding procedure
  • 10.1. C0010 Preparation of dump body welding
  • 10.2. C0020 Assembly work of dump body
  • 10.3. C0030 Tack welding of dump body
  • 10.4. C0040 Dump body welding
  • 10.5. C0050 Dump body welding procedure 1
  • 10.6. C0060 Dump body welding procedure 2
  • 10.7. C0070 Dump body welding procedure 3
  • 10.8. C0080 Dump body welding procedure 4
  • 10.9. C0090 Turning over of dump body
  • 10.10. C0100 Welding of dump body protector
  • 10.11. C0110 Weld finishing and painting of dump body
  • 10.12. C0120 Welding of dump body protector
  • 10.13. B010 Installation of subassembly of the dump body CAB guard
  • 10.14. B020 Installation of subassembly of the dump body platform guard 6HM57T
  • 10.15. B030 Installation of subassembly of the dump body 150 CM spill guard
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