Komatsu HD465-10, HD605-10 Dump Truck Shop Manual SEN06976-00

Description

• Model List:
  • HD465-10 Dump Truck
  • HD605-10 Dump Truck

• 1. Cover
• 1.1. Index and Foreword
• 1.1.1. Index
• 1.1.2. Foreword, Safety, Basic Information
• 1.1.2.1. How to Read the Shop Manual
• 1.1.2.2. Safety Notice for Operation
• 1.1.2.3. Precautions to Prevent Fire
• 1.1.2.4. Procedures If Fire Occurs
• 1.1.2.5. Precautions When You Dispose of Waste Materials
• 1.1.2.6. Engine Technology to Conform Exhaust Gas Emission
• 1.1.2.7. Precautions When You Handle Hydraulic Equipment
• 1.1.2.8. Precautions When You Disconnect and Connect Pipings
• 1.1.2.9. Precautions When You Handle Electrical Equipment
• 1.1.2.10. Precautions When You Handle Fuel System Equipment
• 1.1.2.11. Precautions When You Handle Intake System Equipment
• 1.1.2.12. Practical Use of KOMTRAX
• 1.1.2.13. Disconnect and Connect PushPull Type Coupler
• 1.1.2.14. Precautions for Disconnection and Connection of Connectors
• 1.1.2.15. How to Disconnect and Connect Deutsch Connector
• 1.1.2.16. How to Disconnect and Connect Slide Lock Type Connector
• 1.1.2.17. How to Disconnect and Connect Connector with Lock to Pull
• 1.1.2.18. How to Disconnect and Connect Connector with Lock to Push
• 1.1.2.19. How to Disconnect and Connect Connector with Housing to Rotate
• 1.1.2.20. How to Read the Codes for Electric Cable
• 1.1.2.21. Explanation of Terms for Maintenance Standard
• 1.1.2.22. Standard Tightening Torque Table
• 1.1.2.23. Conversion Table
• 1.1.2.24. Abbreviation List
• 1.2. Specifications
• 1.2.1. Table of Contents
• 1.2.2. Specifications
• 1.2.2.1. Specification Drawing
• 1.2.2.2. Specifications
• 1.2.2.3. Weight Table
• 1.2.2.4. Fuel, Coolant, Lubricant
• 1.3. Structure and Function
• 1.3.1. Table of Contents
• 1.3.2. Bootup System
• 1.3.2.1. Layout Drawing of Bootup System
• 1.3.2.2. System Operating Lamp System
• 1.3.2.3. Battery Disconnect Switch
• 1.3.2.4. Engine Shutdown Secondary Switch
• 1.3.3. Engine System
• 1.3.3.1. Layout Drawing of Engine System
• 1.3.3.2. Engine Control System
• 1.3.3.3. Engine Power Mode Selector System
• 1.3.3.4. Automatic Idle Stop System
• 1.3.3.5. Component Parts of Engine System
• 1.3.4. Cooling System
• 1.3.4.1. Layout Drawing of Cooling System
• 1.3.4.2. Radiator Fan Control System
• 1.3.4.3. Component Parts of Cooling System
• 1.3.5. Control System
• 1.3.5.1. Layout Drawing of Control System
• 1.3.5.2. Layout Drawing of Control System (Machine with Mobile Communication Terminal)
• 1.3.5.3. Retarder and Hoist Control System
• 1.3.5.4. Machine Monitor System
• 1.3.5.5. Rearview Monitor System
• 1.3.5.6. KOMTRAX Plus System
• 1.3.5.7. Payload Meter System
• 1.3.5.8. Machine Lockout System
• 1.3.5.9. Component Parts of Control System
• 1.3.6. Hydraulic System
• 1.3.6.1. Layout Drawing of Hydraulic System
• 1.3.6.2. Component Parts of Hydraulic System
• 1.3.7. Power Train System
• 1.3.7.1. Layout Drawing of Power Train System
• 1.3.7.2. Transmission Control System
• 1.3.7.3. Gear Shift Control System
• 1.3.7.4. Direction Control System
• 1.3.7.5. Komatsu Traction Control System (KTCS)
• 1.3.7.6. Travel Speed Limitation System
• 1.3.7.7. Component Parts of Power Train System
• 1.3.8. Work Equipment System
• 1.3.8.1. Work Equipment Control
• 1.3.8.2. Hoist Control
• 1.3.8.3. Component Parts of Work Equipment System
• 1.3.9. Steering System
• 1.3.9.1. Layout Drawing of Steering System
• 1.3.9.2. Secondary Steering System
• 1.3.9.3. Steering Column
• 1.3.9.4. Steering Linkage
• 1.3.9.5. Component Parts of Steering System
• 1.3.10. Brake System
• 1.3.10.1. Layout Drawing of Brake System
• 1.3.10.2. Retarder Control
• 1.3.10.3. ARSC System
• 1.3.10.4. Component Parts of Brake System
• 1.3.11. KOWA Oil Sampling System
• 1.3.11.1. Layout Drawing of KOWA Oil Sampling System
• 1.3.11.2. Function of KOWA Oil Sampling System
• 1.3.12. Undercarriage and Frame
• 1.3.12.1. Suspension
• 1.3.12.2. Front Suspension
• 1.3.12.3. Rear Suspension
• 1.3.12.4. Suspension Cylinder
• 1.3.13. Work Equipment
• 1.3.13.1. Structure of Work Equipment
• 1.3.13.2. Function of Work Equipment
• 1.3.14. CAB Related Parts
• 1.3.14.1. ROPS CAB
• 1.3.14.2. CAB Mount
• 1.4. Maintenance Standard
• 1.4.1. Table of Contents
• 1.4.2. Explanation of Terms for Maintenance Standard
• 1.4.3. Engine and Cooling System
• 1.4.3.1. Maintenance Standard for Engine Mount
• 1.4.3.2. Maintenance Standard for Damper
• 1.4.3.3. Maintenance Standard for Cooling Fan Pump
• 1.4.3.4. Maintenance Standard for Servo Valve for Cooling Fan Pump
• 1.4.3.5. Maintenance Standard for Cooling Fan Motor
• 1.4.4. Power Train
• 1.4.4.1. Maintenance Standard for Drive Shaft
• 1.4.4.2. Maintenance Standard for Torque Converter and Transmission Mount
• 1.4.4.3. Maintenance Standard for Torque Converter and PTO
• 1.4.4.4. Maintenance Standard for Torque Converter Valve
• 1.4.4.5. Maintenance Standard for Transmission
• 1.4.4.6. Maintenance Standard for Transmission Control Valve
• 1.4.4.7. Maintenance Standard for H, L, 4th, 3rd, R, 2nd, and 1st ECMV
• 1.4.4.8. Maintenance Standard for Lockup Clutch ECMV
• 1.4.4.9. Maintenance Standard for Front Axle
• 1.4.4.10. Maintenance Standard for Rear Axle
• 1.4.4.11. Maintenance Standard for Differential
• 1.4.4.12. Maintenance Standard for Final Drive
• 1.4.5. Steering System
• 1.4.5.1. Maintenance Standard for Steering Column
• 1.4.5.2. Maintenance Standard for Steering Linkage
• 1.4.5.3. Maintenance Standard for Demand Valve
• 1.4.5.4. Maintenance Standard for Steering Cylinder
• 1.4.6. Brake System
• 1.4.6.1. Maintenance Standard for Slack Adjuster
• 1.4.6.2. Maintenance Standard for Front Brake
• 1.4.6.3. Maintenance Standard for Rear Brake
• 1.4.7. Undercarriage and Frame
• 1.4.7.1. Maintenance Standard for Front Suspension Cylinder
• 1.4.7.2. Maintenance Standard for Rear Suspension Cylinder
• 1.4.8. Hydraulic System
• 1.4.8.1. Maintenance Standard for Pump Assembly (Steering, Hoist)
• 1.4.8.2. Maintenance Standard for Servo Valve of Pump Assembly (Steering, Hoist)
• 1.4.8.3. Maintenance Standard of Pump Assembly (Power Train and Brake Cooling)
• 1.4.8.4. Maintenance Standard of Pump Assembly (Brake Cooling and Control)
• 1.4.8.5. Maintenance Standard for Hoist Valve
• 1.4.9. Work Equipment
• 1.4.9.1. Maintenance Standard for Hoist Cylinder
• 1.4.10. CAB Related Parts
• 1.4.10.1. Maintenance Standard for CAB Mount
• 1.5. Circuit Diagrams
• 1.5.1. Table of Contents
• 1.5.2. How to Read the Codes for Electric Cable
• 1.5.3. Hydraulic Circuit Diagram
• 1.5.3.1. Symbols Used in Hydraulic Circuit Diagram
• 1.5.3.2. Hydraulic Circuit Diagram (1/3)
• 1.5.3.3. Hydraulic Circuit Diagram (2/3)
• 1.5.3.4. Hydraulic Circuit Diagram (3/3)
• 1.5.3.5. Power Train Hydraulic Circuit Diagram
• 1.5.4. Electrical Circuit Diagram
• 1.5.4.1. Symbols Used in Electric Circuit Diagram
• 1.5.4.2. Electrical Circuit Diagram of Inside of CAB (1/10)
• 1.5.4.3. Electrical Circuit Diagram of Inside of CAB (2/10)
• 1.5.4.4. Electrical Circuit Diagram of Inside of CAB (3/10)
• 1.5.4.5. Electrical Circuit Diagram of Inside of CAB (4/10)
• 1.5.4.6. Electrical Circuit Diagram of Inside of CAB (5/10)
• 1.5.4.7. Electrical Circuit Diagram of Inside of CAB (6/10)
• 1.5.4.8. Electrical Circuit Diagram of Inside of CAB (7/10)
• 1.5.4.9. Electrical Circuit Diagram of Inside of CAB (8/10)
• 1.5.4.10. Electrical Circuit Diagram of Inside of CAB (9/10)
• 1.5.4.11. Electrical Circuit Diagram of Inside of CAB (10/10)
• 1.5.4.12. Electrical Circuit Diagram of Machine (1/7)
• 1.5.4.13. Electrical Circuit Diagram of Machine (2/7)
• 1.5.4.14. Electrical Circuit Diagram of Machine (3/7)
• 1.5.4.15. Electrical Circuit Diagram of Machine (4/7)
• 1.5.4.16. Electrical Circuit Diagram of Machine (5/7)
• 1.5.4.17. Electrical Circuit Diagram of Machine (6/7)
• 1.5.4.18. Electrical Circuit Diagram of Machine (7/7)
• 1.5.4.19. Electrical Circuit Diagram of Engine (1/2)
• 1.5.4.20. Electrical Circuit Diagram of Engine (2/2)
• 1.6. Index